Manitowoc 16000 Crawler Cranes Manuals

Manuals and User Guides for Manitowoc 16000 Crawler Cranes. We have 9 Manitowoc 16000 Crawler Cranes manuals available for free PDF download: Service And Maintenance Manual, Operating/Service/Maintenance Manual, Operator's Manual, Quick Start Manual

Manitowoc 16000 Service And Maintenance Manual (292 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 23 MB

See End of this Manual for Alphabetical Index

5
- Table of Contents
  5
- Section 1
  15
  - Continuous Innovation
    15
  - Safety Messages
    15
    
    General
    15
    
    Safety Alert Symbol
    15
    
    Signal Words
    15
  - Safe Maintenance Practices
    16
    
    Maintenance Instructions
    16
  - Environmental Protection
    17
  - Identification and Location of Components
    18
    
    General Views
    20
    
    Top
    21
    
    Right Side
    22
    
    Left Side
    23
    
    Undercarriage/Crawler
    25
  - Crane Description of Operation
    26
    
    General Abbreviations
    26
    
    Solenoid Valve Identification
    26
  - General Operation
    27
    
    Accessory/Max-ER Pump
    28
    
    Hydraulic Components
    28
    
    Hydraulic Fluid Cooler
    28
    
    Hydraulic Pumps
    28
    
    Hydraulic Tank
    28
    
    Return Manifolds
    28
    
    Shut-Off Valve
    28
    
    Supercharge Manifold
    28
    
    Supercharge Pump(S/N 16001141 and Prior)
    28
    
    Basic Operation
    29
    
    Charge Pressure
    29
    
    Hydraulic Motors
    29
    
    Pressure Monitoring
    29
    
    Accessory/Max-ER Pump
    31
    
    Engine Controls
    31
  - Electrical Control System
    32
    
    Display Screens
    33
    
    Electrical Power to Operator's Cab
    33
    
    Cab Power Electrical Schematic
    34
    
    Brake and Drum Pawl Operation
    35
    
    Pressure Senders and Speed Sensors
    35
    
    System Faults
    35
    
    Switches and Sensors Electrical Schematic
    36
  - Swing System Operation
    37
    
    Swing Brake and Swing Lock
    37
    
    Swing Right or Left
    37
    
    Swing Brake Pressure Sensor
    38
    
    Swing Holding Brake Switch
    38
    
    Swing Electrical Schematic
    39
  - Travel System Operation
    40
    
    Travel Brakes
    40
    
    Travel Forward and Reverse
    40
    
    Travel Electrical Schematic
    41
    
    Travel Cruise
    42
    
    Two-Speed Travel Operation
    42
  - Boom/Mast Hoist System Operation
    43
    
    Boom/Mast Hoist Brake and Pawl
    43
    
    Raising Boom
    43
    
    Lowering Boom
    44
    
    Drum 4 Electrical Schematic
    46
  - Load Drum 1
    47
    
    Load Drum 1 Brake
    47
    
    Raising Load
    47
    
    System Components
    47
    
    Lowering Load
    48
    
    Drum 1 Electrical Schematic
    49
  - Load Drum 2
    50
    
    Load Drum 2 Brake
    50
    
    Raising Load
    50
    
    System Components
    50
    
    Lowering Load
    51
    
    Drum 2 Electrical Schematic
    52
  - System Components
    53
  - Load Drum 3 Brake and Pawl
    53
  - Raising
    53
  - Load/Luffing Drum 3
    53
  - Lowering
    54
    
    Drum 3 Electrical Schematic
    55
  - Accessory System Components
    56
    
    Accessory Systems
    56
    
    Jacking Cylinders
    56
    
    Rotating Bed Jacking - Raise
    56
    
    Counterweight Pins
    57
    
    Rotating Bed Jacking - Lower
    57
    
    Accessory System Electrical Schematic
    58
    
    Boom Hinge Pins
    59
    
    Front or Rear Rotating Bed Pins
    59
    
    Rigging Winch (Drum 0)
    60
    
    Cab Tilt
    61
    
    Crawler Pin Cylinders
    61
    
    Carbody Jacking Cylinders (Optional)
    62
    
    Live Mast
    63
    
    Mast Raising from Transport Position
    63
    
    Mast Raising/Lowering with Mast Switch
    63
    
    Mast Lowering to Transport Position
    64
    
    Live Mast Electrical Schematic
    66
    
    Hydraulic Cooling Fan
    67
    
    Past Production S/N 16001141 and Older
    67
    
    Tier 4 Equipped Machines
    67
  - MAX-ER 16000 Description of Operation
    68
    
    Hydraulic Solenoid Valve Identification
    68
    
    MAX-ER Components
    68
    
    Accessory Pumps
    69
    
    MAX-ER System Pressure
    69
    
    Wheeled Counterweight Valves
    69
    
    Electrical System
    70
    
    EPIC® Programmable Controller
    70
    
    MAX-ER Wireless Remote Controls
    70
    
    Jack Cylinder(S) Extend
    71
    
    Jack Cylinder(S) Retract
    71
    
    Jacking Cylinders
    71
    
    Telescopic Beam Cylinder
    74
    
    Telescopic Beam Cylinder Extend
    74
    
    Telescopic Beam Cylinder Retract
    75
    
    Counterweight Lift Cylinder
    77
    
    Counterweight Lift Cylinder Extend
    77
    
    Counterweight Lift Cylinder Switch
    77
    
    Counterweight Lift Cylinder Retract
    78
    
    Wheel Assemblies
    81
    
    Wheel Steering Clockwise
    81
    
    Wheel Steering Counter-Clockwise
    81
    
    Telescopic Beam Hinge Pins
    84
Section 2 Hydraulic System

87
- Checking and Replacing Hydraulic Hoses
  89
- Hydraulic Schematics
  89
- Hydraulic System - General
  89
- Hydraulic System - Maintenance
  90
  - Safety
    90
  - Storing and Handling Oil
    90
  - Storing and Handling Parts
    90
  - Inspecting System
    94
  - Replacing Desiccant Breather
    95
  - Replacing Filters
    95
    
    Filter 1 (Charge, Past Production)
    95
    
    Filter 2 (Return)
    96
  - Changing Oil
    97
  - Servicing Pumps
    98
  - Tightening Hydraulic Connections
    98
    
    Pipe Thread Connection
    98
    
    ORS Connection
    99
    
    SAE Straight Thread Connection
    99
    
    Split Flange Connection
    100
    
    SAE Flare Connection
    101
- Shop Procedures
  104
  - Initial Oil Fill
    104
  - Initial Start-Up
    104
  - System Calibration and Tests
    105
    
    Charge Pressure Test
    105
    
    Control Calibration
    105
    
    High Pressure Test
    105
  - Accessory System Checks
    107
    
    High Pressure Accessory System
    107
    
    Low Pressure Accessory System
    108
  - Speed Checks
    109
    
    Swing and Drum Speeds
    109
    
    Travel Speed
    109
- Hydraulic System Specifications
  110
- Drum Identification
  111
- Pump Components
  112
  - Tier 4 Production
    112
    
    Past and Tier 3 Production
    112
- Pump Identification
  112
- Motor Components
  113
- Hydraulic System Test, Calibration, and Adjustment Procedures
  114
  - Pressure Test and Calibration Screen
    114
  - Pressure Sender Test
    114
  - Control Calibration
    115
  - High Pressure Test
    116
    
    Charge Pressure Test
    117
    
    High Pressure Adjustment
    117
    
    Charge Pressure Adjustment
    119
    
    Low Pressure Accessory Adjustment
    119
    
    Pump Neutral Adjustment
    119
    
    Loop Flushing Valve Adjustment
    121
    
    Manual Override Tests
    121
    
    Motor Leakage Test
    121
    
    Pump or Motor Override
    122
    
    Solenoid Valve Override
    122
    
    Pressure Sender Replacement
    123
    
    Cab Tilt Adjustment
    124
    
    Disc Brake Operational Test
    124

Manitowoc 16000 Operating/Service/Maintenance Manual (292 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 23 MB

See End of this Manual for Alphabetical Index

5
- Table of Contents
  5
- Section 1
  15
  - Continuous Innovation
    15
  - Safety Messages
    15
    
    Safety Alert Symbol
    15
    
    Signal Words
    15
  - Safe Maintenance Practices
    16
    
    Maintenance Instructions
    16
  - Environmental Protection
    17
  - Identification and Location of Components
    18
    
    Assorted Views
    20
    
    Top
    21
    
    Right Side and Front
    22
    
    Left Side
    23
    
    Undercarriage/Crawler
    25
    
    Abbreviations Used in Section 1
    26
    
    Solenoid Valve Identification
    26
  - Description of Crane Operation
    27
    
    Accessory/Max-ER Pump
    28
    
    Charge Pressure
    28
    
    Hydraulic Components
    28
    
    Hydraulic Pumps
    28
    
    Hydraulic Tank
    28
    
    Oil Temperature Valve
    28
    
    Return Manifolds
    28
    
    Shut-Off Valve
    28
    
    Basic Operation
    29
    
    Hydraulic Motors
    29
    
    Pressure Monitoring
    29
    
    Accessory/Max-ER Pump
    31
    
    Engine Controls
    31
  - Electrical Control System
    31
    
    Display Screens
    33
    
    Electrical Power to Operator Cab
    33
    
    Cab Power Electrical Schematic
    34
    
    Brake and Drum Pawl Operation
    35
    
    Pressure Senders and Speed Sensors
    35
    
    System Faults
    35
  - Swing System Operation
    37
    
    Swing Brake
    37
    
    Swing Right or Left
    37
    
    Swing Holding Brake Switch
    38
    
    Swing Electrical Schematic
    39
  - Travel System Operation
    40
    
    Travel Brakes
    40
    
    Travel Forward and Reverse
    40
    
    Travel Electrical Schematic
    41
    
    Travel Cruise
    42
    
    Two-Speed Travel Operation
    42
  - Boom/Mast Hoist System Operation
    43
    
    Boom/Mast Hoist Brake and Pawl
    43
    
    Raising Boom
    43
    
    Lowering Boom
    44
  - Load Drum 1
    47
    
    Load Drum 1 Brake
    47
    
    Raising Load
    47
    
    System Components
    47
    
    Lowering Load
    48
    
    Drum 1 Electrical Schematic
    50
  - Load Drum 2
    51
    
    Load Drum 2 Brake
    51
    
    Raising Load
    51
    
    System Components
    51
    
    Lowering Load
    52
  - Load/Luffing Drum 3
    54
    
    Drum 2 Electrical Schematic
    54
    
    System Components
    54
    
    Load Drum 3 Brake and Pawl
    55
  - Raising
    55
  - Lowering
    56
    
    Drum 3 Electrical Schematic
    57
  - Accessory System Components
    58
    
    Accessory Systems
    58
    
    Jacking Cylinders
    58
    
    Rotating Bed Jacking - Raise
    58
    
    Counterweight Pins
    59
    
    Rotating Bed Jacking - Lower
    59
    
    Accessory System Electrical Schematic
    61
    
    Boom Hinge Pins
    62
    
    Front or Rear Rotating Bed Pins
    62
    
    Rigging Winch (Drum 0)
    63
    
    Cab Tilt
    64
    
    Crawler Pin Cylinders
    64
    
    Carbody Jacking Cylinders (Optional)
    65
    
    Live Mast
    66
    
    Mast Raising/Lowering with Mast Switch
    66
    
    Mast Raising from Transport Position
    67
    
    Mast Lowering to Transport Position
    68
    
    Live Mast Electrical Schematic
    69
    
    Cooling Fan Diagnostic Screen
    70
    
    Hydraulic Cooling Fan
    70
    
    Tier 4 Equipped Machines
    70
  - MAX-ER 16000 Description of Operation
    71
    
    Hydraulic Solenoid Valve Identification
    71
    
    MAX-ER Components
    71
    
    Accessory Pumps
    72
    
    MAX-ER System Pressure
    72
    
    Wheeled Counterweight Valves
    72
    
    Electrical System
    73
    
    EPIC® Programmable Controller
    73
    
    MAX-ER Wireless Remote Controls
    73
    
    Extend Jacking Cylinders
    74
    
    Jacking Cylinders
    74
    
    Retract Jacking Cylinders
    74
    
    Telescopic Beam Cylinder
    77
    
    Extend Telescopic Beam Cylinder
    78
    
    Retract Telescopic Beam Cylinder
    78
    
    Counterweight Lift Cylinder
    80
    
    Counterweight Lift Cylinder Switch
    80
    
    Extend Counterweight Lift Cylinder
    80
    
    Retract Counterweight Lift Cylinder
    82
    
    Wheel Assemblies
    84
    
    Wheel Steering Clockwise
    84
    
    Wheel Steering Counter-Clockwise
    84
    
    Telescopic Beam Hinge Pins
    87
Section 2 Hydraulic System

91
- Inspecting Hydraulic Hoses
  93
  - Every Month or 200 Hours
    93
  - Degradation Due to Extreme Environment
    93
- Hydraulic System Maintenance
  94
  - Safety
    94
  - Storing and Handling Oil
    94
  - Storing and Handling Parts
    94
  - Inspecting the System
    97
  - Replacing Desiccant Breather
    98
  - Replacing Filters
    98
  - Changing Oil
    99
  - Servicing Pumps
    100
  - Hydraulic Connections
    101
    
    Pipe Thread Connection
    101
    
    Precautions to Observe During Maintenance and Repair
    101
    
    SAE Straight Thread Connection
    102
    
    ORS Connection
    103
    
    Split Flange Connection
    104
    
    SAE Flare Connection
    105
- System Calibration and Tests
  107
  - Accessory System Checks
    107
    
    Carbody Jacking Cylinders (Optional)
    107
    
    Front and Rear Rotating Bed Pins
    107
    
    Live Mast Cylinders
    107
    
    Rotating Bed Jacking Cylinders
    107
    
    Boom Hinge Pins
    108
    
    Cab Tilt
    108
    
    Counterweight Pins
    108
    
    Crawler Pins
    108
    
    Low Pressure Accessory System
    108
    
    Rigging Winch (Optional)
    108
    
    Swing Brake
    108
    
    Travel Brakes
    108
  - Speed Checks
    109
    
    Swing and Drum Speeds
    109
    
    Travel Speed
    109
- Hydraulic System Specifications
  110
- Drum Identification
  111
- Pump Components
  112
- Pump Identification
  112
- Motor Components
  113
- Hydraulic System Test, Calibration, and Adjustment Procedures
  114
  - Pressure Test and Calibration Screen
    114
  - Pressure Sender Test
    114
  - Control Calibration
    115
  - High Pressure Test
    116
  - Charge Pressure Test
    117
  - High Pressure Adjustment
    117
  - Charge Pressure Adjustment
    119
  - Pump Neutral Adjustment
    119
    
    Low Pressure Accessory Adjustment
    120
    
    Loop Flushing Valve Adjustment
    122
    
    Manual Override Tests
    122
    
    Motor Leakage Test
    122
    
    Pump or Motor Override
    123
    
    Solenoid Valve Override
    123
    
    Pressure Sender Replacement
    124
    
    Cab Tilt Adjustment
    125
    
    Disc Brake Operational Test
    125

Manitowoc 16000 Operator's Manual (230 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 16 MB

Table of Contents
5
Section 1

13
- Crane Data
  13
- Crane/Attachment Identification
  13
- Change of Ownership Registration
  13
- Manitowoc Dealer
  13
- Crane Orientation
  13
- Identification and Location of Components
  14
- English and Metric Conversions
  16
  - Direct Conversion
    16
  - Inverse Conversion
    16
Section 2

19
- Continuous Innovation
  21
- Nameplates and Decals
  21
- Safety Messages
  21
  - General
    21
  - Safety Alert Symbol
    21
  - Signal Words
    21
  - Symbol Identification
    21
- Safety and Information Signs
  23
  - Maintaining Signs
    23
  - Ordering Signs
    23
- Crane Access Points
  25
  - General
    25
- Getting on or off Crane
  25
- Operator Manual/Capacity Chart Storage
  26
  - General
    26
  - Storing Manuals
    26
  - Deploying Swing Radius Barrier
    27
  - Storing Swing Radius Barrier
    27
- Safe Operating Practices
  28
  - General
    28
  - Read Operator Manual
    28
  - Operator Qualifications
    28
  - Operator Conduct
    28
  - Handling Load
    30
  - Size of Load
    30
  - Attaching Load
    30
  - Lifting/Moving Load
    31
  - Multiple Load Line Operation
    32
- Signals
  33
- Holding Load
  33
- Safety Devices
  34
- Operational Aids
  34
  - Category 1 Operational Aids
    34
  - Category 2 Operational Aids
    35
- Assembling, Disassembling, or Operating Crane Near Electric Power and Transmission Lines
  36
  - Electrocution Hazard
    36
  - Set-Up and Operation
    36
  - Electrocution Hazard Devices
    37
  - Electrical Contact
    37
- Refueling
  38
- Fire Extinguishers
  38
- Accidents
  38
- Safe Maintenance
  38
  - Maintenance Instructions
    38
  - Safe Maintenance Practices
    38
- Environmental Protection
  40
- Boom Disassembly Safety
  43
  - General
    43
- Location
  43
- Pin Removal
  43
- Disassembly Precaution
  43
- Personnel Handling Policy
  44
- Pedestal/Barge Mounted Cranes
  46
  - Pedestal Mounted Crane
    46
  - Barge Mounted Crane
    46
  - Definition
    46
  - Examples
    46
  - Capacity Charts
    48
  - Shock Loading
    48
  - Operation on Barge
    48
  - Definition
    48
  - General
    48
  - Definitions
    48
  - Crane Inspection
    49
  - Transporting Crane on Barge
    49

Manitowoc 16000 Operator's Manual (218 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 15 MB

Table of Contents
5
Section 1

13
- Crane Data
  13
- Crane/Attachment Identification
  13
- Change of Ownership Registration
  13
- Manitowoc Dealer
  13
- Crane Orientation
  13
- Identification and Location of Components
  14
- Outline Dimensions
  16
- English and Metric Conversions
  18
Section 2

21
- Continuous Innovation
  23
  - Nameplates and Decals
    23
- Safety Messages
  23
  - General
    23
  - Safety Alert Symbol
    23
  - Signal Words
    23
  - Symbol Identification
    23
- Safety and Information Signs
  25
  - Maintaining Signs
    25
  - Ordering Signs
    25
- Crane Access Points
  27
  - General
    27
- Getting on or off Crane
  27
- Operator Manual/Capacity Chart Storage
  28
  - Storing Manuals
    28
  - Deploying Swing Radius Barrier
    29
  - Storing Swing Radius Barrier
    29
- Safe Operating Practices
  30
  - General
    30
  - Read Operator Manual
    30
  - Operator Qualifications
    30
  - Operator Conduct
    30
  - Handling Load
    32
  - Size of Load
    32
  - Attaching Load
    32
  - Lifting/Moving Load
    33
  - Multiple Load Line Operation
    34
- Signals
  35
- Holding Load
  35
- Safety Devices
  36
- Operational Aids
  36
  - Category 1 Operational Aids
    36
  - Category 2 Operational Aids
    37
- Assembling, Disassembling, or Operating Crane Near Electric Power and Transmission Lines
  38
  - Electrocution Hazard
    38
  - Set-Up and Operation
    38
  - Electrocution Hazard Devices
    39
  - Electrical Contact
    39
- Refueling
  40
- Fire Extinguishers
  40
- Accidents
  40
- Safe Maintenance
  40
- Boom Disassembly Safety
  45
  - General
    45
  - Location
    45
  - Pin Removal
    45
  - Disassembly Precaution
    45
- Personnel Handling Policy
  46
- Pedestal/Barge Mounted Cranes
  48
  - Pedestal Mounted Crane
    48
  - Barge Mounted Crane
    48
  - Definition
    48
  - Examples
    48
  - Capacity Charts
    50
  - Shock Loading
    50
  - Operation on Barge
    50
  - Definition
    50
  - General
    50
  - Definitions
    50
  - Crane Inspection
    51
  - Transporting Crane on Barge
    51

Manitowoc 16000 Operator's Manual (192 pages)

Attachment

Brand: Manitowoc | Category: Construction Equipment | Size: 17 MB

Table of Contents
5
Section 1
11
Crane Data
11
MAX-ER Weights
11
Change of Ownership Registration
11
Manitowoc Dealer
11
Crane/Attachment Identification
11
Crane Orientation
11
Description of Components
11
Identification and Location of Components
12
MAX-ER Outline Dimensions
14
English and Metric Conversions
15
Direct Conversion
15
Inverse Conversion
15
Section 2
17
Continuous Innovation
19
Nameplates and Decals
19
Safety Messages
19
General
19
Safety Information
19
Safety Alert Symbol
19
Signal Words
19
Symbol Identification
19
Safety and Information Signs
21
Maintaining Signs
21
Ordering Signs
21
Crane Access Points
22
General
22
Getting on or off Crane
22
Personal Fall-Protection
24
Operator Manual/Capacity Chart Storage
24
General
24
Storing Manuals
24
Swing Radius Barrier
25
Deploying Swing Radius Barrier
25
Storing Swing Radius Barrier
26
Safe Operating Practices
26
General
26
Work Area Control
26
Read Operator Manual
26
Operator Qualifications
26
Operator Conduct
27
Handling Load
29
Size of Load
29
Attaching Load
29
Lifting/Moving Load
29
Holding Load
30
Signals
31
Safety Devices
31
Operational Aids
32
Category 1 Operational Aids
32
Category 2 Operational Aids
32
Assembling, Disassembling, or Operating Crane Near Electric Power and Transmission Lines
33
Electrocution Hazard
33
Set-Up and Operation
34
Electrical Contact
34
Refueling
35
Fire Extinguishers
35
Accidents
35
Safe Maintenance
35
Maintenance Instructions
35
Safe Maintenance Practices
35
Environmental Protection
37
Boom Disassembly Safety
39
General
39
Location
39
Pin Removal
39
Disassembly Precaution
39
Special Application/Service
40
Personnel Handling Policy
40
Pedestal/Barge Mounted Cranes
41
Pedestal Mounted Crane
42
Barge Mounted Crane
42
Definition
42
Examples
42
Capacity Charts for Barge Mounted Crane
43
Shock Loading Caused by Barge Dynamics
44
Operation on Barge
44
Barge Mount Definitions
44
Inspection of Barge-Mounted Crane
44
Transporting Crane on Barge
45
Pile Driving and Extracting
45
Introduction
45
Operation of Pile Driving and Extracting Equipment
45
Crane Equipment
45
Crane Inspection
45
Electrocution Hazard Devices
46
Multiple Load Line Operation
46
Multiple Crane Lifts
47
Section 3
49
Standard Hand Signals for Controlling Crane Operations
52
Control Symbols Identification
54
MAX-ER Operation - General
57
Counterweight Requirements
57
MAX-ER Set-Up Mode
57
MAX-ER Remote Control
58
Crane Serial Number 16001128 and Newer
58

Manitowoc 16000 Operator's Manual (186 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 11 MB

Table of Contents
5
Section 1

11
- Crane Data
  11
- MAX-ER Weights
  11
- Change of Ownership Registration
  11
- Crane/Attachment Identification
  11
- Description of Components
  11
- Identification and Location of Components
  12
- MAX-ER Outline Dimensions
  14
- English and Metric Conversions
  15
  - Direct Conversion
    15
  - Inverse Conversion
    15
- Manitowoc Dealer
  16
Section 2

17
- Continuous Innovation
  19
- Nameplates and Decals
  19
- Safety Messages
  19
  - General
    19
  - Safety Alert Symbol
    19
  - Signal Words
    19
  - Safety Symbol Identification
    19
- Safety and Information Signs
  23
  - Maintaining Signs
    23
  - Ordering Signs
    23
- Crane Access Points
  25
  - General
    25
- Getting on or off Crane
  25
- Operator Manual/Capacity Chart Storage
  26
  - General
    26
  - Storing Manuals
    26
  - Deploying Swing Radius Barrier
    27
  - Storing Swing Radius Barrier
    27
- Safe Operating Practices
  28
  - General
    28
  - Read Operator Manual
    28
  - Operator Qualifications
    28
  - Operator Conduct
    28
  - Handling Load
    30
  - Size of Load
    30
  - Attaching Load
    30
  - Lifting/Moving Load
    31
  - Multiple Load Line Operation
    32
- Signals
  33
- Holding Load
  33
- Safety Devices
  34
- Operational Aids
  34
  - Category 1 Operational Aids
    34
  - Category 2 Operational Aids
    35
- Assembling, Disassembling, or Operating Crane Near Electric Power and Transmission Lines
  36
  - Electrocution Hazard
    36
  - Set-Up and Operation
    36
  - Electrocution Hazard Devices
    37
  - Electrical Contact
    37
- Refueling
  38
- Fire Extinguishers
  38
- Accidents
  38
- Safe Maintenance
  38
  - Maintenance Instructions
    38
  - Safe Maintenance Practices
    38
- Environmental Protection
  40
- Boom Disassembly Safety
  43
  - General
    43
  - Location
    43
  - Pin Removal
    43
  - Disassembly Precaution
    43
- Personnel Handling Policy
  44
- Pedestal/Barge Mounted Cranes
  46
  - Pedestal Mounted Crane
    46
  - Barge Mounted Crane
    46
  - Definition
    46
  - Examples
    46
  - Capacity Charts
    48
  - Shock Loading
    48
  - Operation on Barge
    48
  - Definition
    48
  - General
    48
  - Definitions
    48
  - Crane Inspection
    49
  - Transporting Crane on Barge
    49
Section 3

51
- Standard Hand Signals for Controlling Crane Operations
  54
- Control Symbols Identification
  56
- Counterweight Requirements
  56
- MAX-ER Operation - General
  56
- MAX-ER Set-Up Mode
  57
- MAX-ER Remote Control
  57
- MAX-ER Operating Mode
  58
- Power Switch
  58
- Counterweight Lifting Cylinder Switch
  58
- Emergency Stop Switch
  58
- Main Display
  59
  - Information Screen
    59
  - Mast Stop Limit Switch
    59
  - Software Confirmation
    59
  - Mast Stop Retracted Fault Procedure
    60
  - Diagnostic Screen
    61
- Operating Precautions
  62
- Operation
  63
- Leaving Crane Unattended
  64
- Wind Conditions
  64

Manitowoc 16000 Operator's Manual (148 pages)

Luffing Jib Attachment

Brand: Manitowoc | Category: Construction Equipment | Size: 7 MB

Table of Contents
5
Section 1

11
- Crane Data
  11
- Crane Weights
  11
- Change of Ownership Registration
  11
- Manitowoc Dealer
  11
- Crane/Attachment Identification
  11
- Crane Orientation
  11
- Identification and Location of Components
  12
- English and Metric Conversions
  14
  - Direct Conversion
    14
  - Inverse Conversion
    14
- Manitowoc Dealers
  15
Section 2

17
- Continuous Innovation
  19
- Nameplates and Decals
  19
- Safety Messages
  19
  - General
    19
  - Safety Alert Symbol
    19
  - Signal Words
    19
  - Safety Symbol Identification
    19
- Safety and Information Signs
  23
  - Maintaining Signs
    23
  - Ordering Signs
    23
- Crane Access Points
  25
  - General
    25
- Getting on or off Crane
  25
- Operator Manual/Capacity Chart Storage
  26
  - General
    26
  - Storing Manuals
    26
  - Deploying Swing Radius Barrier
    27
  - Storing Swing Radius Barrier
    27
- Safe Operating Practices
  28
  - General
    28
  - Read Operator Manual
    28
  - Operator Qualifications
    28
  - Operator Conduct
    28
  - Handling Load
    30
  - Size of Load
    30
  - Attaching Load
    30
  - Lifting/Moving Load
    31
  - Multiple Load Line Operation
    32
- Signals
  33
- Holding Load
  33
- Safety Devices
  34
- Operational Aids
  34
  - Category 1 Operational Aids
    34
  - Category 2 Operational Aids
    35
- Assembling, Disassembling, or Operating Crane Near Electric Power and Transmission Lines
  36
  - Electrocution Hazard
    36
  - Set-Up and Operation
    36
  - Electrocution Hazard Devices
    37
  - Electrical Contact
    37
- Refueling
  38
- Fire Extinguishers
  38
- Accidents
  38
- Safe Maintenance
  38
  - Maintenance Instructions
    38
  - Safe Maintenance Practices
    38
- Environmental Protection
  40
- Boom Disassembly Safety
  43
  - General
    43
  - Location
    43
  - Pin Removal
    43
  - Disassembly Precaution
    43
- Personnel Handling Policy
  44
- Pedestal/Barge Mounted Cranes
  46
  - Pedestal Mounted Crane
    46
  - Barge Mounted Crane
    46
  - Definition
    46
  - Examples
    46
  - Capacity Charts
    48
  - Shock Loading
    48
  - Operation on Barge
    48
  - Definition
    48
  - General
    48
  - Definitions
    48
  - Crane Inspection
    49
  - Transporting Crane on Barge
    49

Manitowoc 16000 Quick Start Manual (7 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 0 MB

Manitowoc 16000 Quick Start Manual (4 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 0 MB

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