Manitowoc 16000WA Operator's Manual
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Manitowoc 16000WA Operator's Manual

Manitowoc 16000WA Operator's Manual

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Manitowoc 16000WA
Operator Manual

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Summary of Contents for Manitowoc 16000WA

  • Page 1 Manitowoc 16000WA Operator Manual...
  • Page 3 SECTION 5 Lubrication SECTION 6 Maintenance NOTICE The serial number of the crane and this attachment are the only method your Manitowoc dealer or the factory has of providing you with correct parts and service information. • The serial number of the crane is located on an identification plate attached to the operator’s cab.
  • Page 4 The original language of this publication is English.

  • Page 5: Table Of Contents

    Manitowoc Dealer ........
  • Page 6 TABLE OF CONTENTS 16000 WIND ATTACHMENT OPERATOR’S MANUAL Installing Ladders on Boom Inserts ........4-5 Storing Ladders in boom butt.
  • Page 7 Adjustment ............6-9 Manitowoc...
  • Page 9 Manitowoc Dealer ........

  • Page 11: Section 1

    OUTLINE DIMENSIONS CHANGE OF OWNERSHIP REGISTRATION Refer to Section 1 of the Operator’s Manual supplied with If you are the new owner of a Manitowoc crane, please your 16000. register it with Manitowoc Crane Care so we can contact you if the need arises.

  • Page 12: Identification And Location Of Components

    INTRODUCTION 16000 WIND ATTACHMENT OPERATOR’S MANUAL IDENTIFICATION AND LOCATION OF COMPONENTS Oval Cutout in Plates View A — Model 16000 Two Offset Angles: 28° or 35° Circle Cutouts in Plates View B — Model 18000 One Offset Angle: 35° FIGURE 1-2 Published 03-18-13, Control # 116-09...
  • Page 13 From 16000 #58WA Boom Insert, with Sheaves — 12 m (39.4 ft) From 16000 #58 Boom Boom Ladders Optional Luffing/Auxiliary Hoist Optional Boom Butt From 16000 #58 Boom Rigging Winch Optional Telescopic Boom Stops Manitowoc Published 03-18-13, Control # 116-09...

  • Page 14: Wind Attachment Model Differences

    INTRODUCTION 16000 WIND ATTACHMENT OPERATOR’S MANUAL WIND ATTACHMENT MODEL DIFFERENCES See page 1-6 for legend. #58 Boom without Wind Attachment #58WA Boom with Wind Attachment • Rigging drawing: A10415 • Rigging drawing: 81009833 • Crane serial number: 16001xxx • Crane serial number: 16007xxx Published 03-18-13, Control # 116-09...

  • Page 15: 58Wa Boom With Wind Attachment And Auxiliary Counterweights

    • Crane serial number: 16007xxx • Crane serial number: 16008xxx • Rigging drawing: 81018003 • Rigging drawing: 81016771 • Instructions: F2245 at end of Section 4 in this Manual • Instructions: F2241 in separate Operator Manual Manitowoc Published 03-18-13, Control # 116-09...
  • Page 16 INTRODUCTION 16000 WIND ATTACHMENT OPERATOR’S MANUAL Legend for Model Differences Notes Item Description Boom point or extended upper point Wind attachment upper boom point 5M top assembly insert 1M cap insert 5M transition insert 12M medium insert 12M strap Link Link Strap Strap...

  • Page 17: Outline Dimensions

    1.6093 Miles Per Hour Wind Speed Meters Per Second 0.4470 Feet Per Minute Line Speed Meters Per Minute m/min 0.3048 VOLUME Cubic Yard Cubic Meter 0.7646 Bucket Capacity Cubic Foot Cubic Meter 0.0283 Manitowoc Published 03-18-13, Control # 116-09...
  • Page 18 INTRODUCTION 16000 WIND ATTACHMENT OPERATOR’S MANUAL To Convert Symbol Application Symbol Multiply By Cubic Inch Pump Displacement Cubic Centimeter 16.3871 VOLUME (LIQUID) Ounce Milliliter 29.5735 Pint Liter 0.4732 Fluid Capacities Quart Liter 0.9464 Gallon Liter 3.7854 Gallon Per Minute Pump Flow Liters Per Minute L/min 3.7854...

  • Page 19: Section 2

    Disassembly Precaution ..........2-3 Manitowoc...

  • Page 21: Nameplates And Decals

    Highlights operation or maintenance procedures. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Manitowoc Published 03-18-13, Control # 116-09...
  • Page 22 SAFETY INFORMATION 16000 WIND ATTACHMENT OPERATOR’S MANUAL A10415 View A WRONG – DANGEROUS! and there is No Blocking If Boom is Off Ground Under Boom Sections... and Supported by Straps... Boom will COLLAPSE when Lower Pins are Removed! View B WRONG –...

  • Page 23: Boom Disassembly Safety

    Crane can tip or boom can collapse if excess boom is cantilevered. Never cantilever more boom than allowed in When removing pins from boom sections, stand clear of pins rigging drawings or capacity charts. being removed. Even though the boom is resting on Manitowoc Published 03-18-13, Control # 116-09...

  • Page 25: Section 3

    Wind Conditions............3-1 Manitowoc...

  • Page 27: Wind Conditions

    Failing to observe this precaution can cause crane to tip or boom and/or jib to collapse. Death or serious injury to personnel can result. Manitowoc Published 03-18-13, Control # 116-09...
  • Page 28 OPERATING CONTROLS AND PROCEDURES 16000 WIND ATTACHMENT OPERATOR’S MANUAL Forward stability is affected by wind on A910 the rear of the boom. Wind applies a force to the boom and load that adds to the crane’s overturning moment. This action has the same effect as adding load to the hook.
  • Page 29 Disassemble Boom Sections ......... 4-44 Manitowoc...
  • Page 30 16000 WIND ATTACHMENT OPERATOR’S MANUAL Disassemble Crane ..........4-44 Identifying Parts for Shipping .

  • Page 31: General

    It is necessary to climb onto crane and boom during assembly and disassembly steps. Use sturdy owner furnished ladders or an aerial work platform to gain access to areas which cannot be reached from ladders or steps provided with crane. Manitowoc Published 03-18-13, Control # 116-09...

  • Page 32: Shipping Crane Components

    View B FIGURE 4-1 Optional boom ladders (stored in boom first 40 ft [12 m] insert) are available from Manitowoc. If your crane has CRANE ORIENTATION ladders, see the instructions later in this section. The terms RIGHT, LEFT, FRONT, REAR used in this section CRANE WEIGHTS refer to the operator’s right, left, front, and rear sides when...

  • Page 33: Retaining Connecting Pins

    18, 000 lb (8 165 kg) box each side. Contact your Manitowoc dealer to determine if your crane Auxiliary Counterweight (hangs from back of crane has been modified or, if not, to get your crane modified.
  • Page 34 SET-UP AND INSTALLATION 16000 WIND ATTACHMENT OPERATOR’S MANUAL View A Stored View B (4 places) Hooked Over Top Chord View C (4 places) Item Description 40 ft (12 m) Insert Ladder Hook Keeper Rubber Latch View D Installed Firm Against Bottom Chord FIGURE 4-3 A13170...

  • Page 35: Boom Ladders

    Avoid improper use. Ladder is intended for use only Lift ladder (2) to the desired outside location on the insert so on Manitowoc #58WA boom inserts. Any other use is the ladder is securely hooked over the backside of the top prohibited.

  • Page 36: Assemble Crane

    SET-UP AND INSTALLATION 16000 WIND ATTACHMENT OPERATOR’S MANUAL A10740-14a From Component Identification Whip Item Description Drum Live Mast Handling Pendant (Mast and boom butt) Load Block — 45 USt (41 t) Dead-End Button Socket 4-Leg Lifting Sling (chain) Operator’s Cab Carbody Counterweight (both ends) Crawler Assembly Rotating Bed Adapter Frame (with Carbody)

  • Page 37: Handling Components

    Use nylon lifting slings. If wire rope or chain slings are used, install protective covering (such as sections of rubber tire) between slings and chords. Item Description Insert Lifting Lug (4) 4-Leg Lifting Sling (chain) Grab Hook FIGURE 4-5 Manitowoc Published 03-18-13, Control # 116-09...

  • Page 38: Boom Assembly Drawing

    Figure 4-6, View A. Pin Holder at Boom Butt End The straps and links are marked for proper identification as of Insert shown in Figure 4-6, View B. A524 FIGURE 4-7 Manitowoc Part Number Manufacturing Code Boom Number View A XXXXXX...
  • Page 39 16000 WIND ATTACHMENT OPERATOR’S MANUAL SET-UP AND INSTALLATION THIS PAGE BLANK Manitowoc Published 03-18-13, Control # 116-09...
  • Page 40 SET-UP AND INSTALLATION 16000 WIND ATTACHMENT OPERATOR’S MANUAL #58, 12 m (39.4 FT) MAX-ER Insert with Storable Equalizer Rails CONFIGURED FOR USE WITH MAX-ER ATTACHMENT Past Production only on S/N 16003016 Boom Straps and Links Stored in Outboard Position (2 places) Removable Strap Bracket Stored (6 places) NOTE: Strap Brackets must be...
  • Page 41 Removable Strap Bracket in Working Position (6 places) Boom Straps and Links Stored in Inboard Position Equalizer Rail in Stored Position (2 places) Equalizer Rail in Stored Position (2 places) FIGURE 4-8 continued Manitowoc 4-11 Published 03-18-13, Control # 116-09...
  • Page 42 SET-UP AND INSTALLATION 16000 WIND ATTACHMENT OPERATOR’S MANUAL #58, 12 m (39.4 FT) MAX-ER Insert with Storable Equalizer Rails CONFIGURED FOR USE WITH MAX-ER ATTACHMENT Current Production Boom Straps and Links Stored in Outboard Position (2 places) Removable Strap Bracket Stored (6 places) NOTE: Strap Brackets must be removed if a luffing jib insert will...
  • Page 43 Equalizer Rail in Stored Position (2 places) Removable Strap Bracket in Working Position (6 places) Boom Straps and Links Stored in Inboard Position Equalizer Rail in Stored Position (2 places) FIGURE 4-9 continued Manitowoc 4-13 Published 03-18-13, Control # 116-09...
  • Page 44 SET-UP AND INSTALLATION 16000 WIND ATTACHMENT OPERATOR’S MANUAL Remove Luffing Jib Straps, Links, and Pins from Boom Sections View A View B SHIPPING WORKING View C Intermediate Suspension Strut if Equipped (see page 4-17) View D FIGURE 4-10 4-14 Published 03-18-13, Control # 116-09...

  • Page 45: Assemble Boom Sections

    #58WA boom Pin struts (11) to the wire rope guide with wire-lock with extended upper boom point. pins (12). Repeat steps 3 – 5 for the next insert. Continued on next page. Manitowoc 4-15 Published 03-18-13, Control # 116-09...
  • Page 46 SET-UP AND INSTALLATION 16000 WIND ATTACHMENT OPERATOR’S MANUAL SHIPPING WORKING 14 and 14a STORED View E View F SHIPPING View H STORED INSTALLED View G RIGGING FIGURE 4-10 continued 4-16 Published 03-18-13, Control # 116-09...
  • Page 47 Repeat steps 3 – 5 (on page 4-15) for the remaining Remove collar (14a, View E) and pin (14) from both inserts. straps (15) and store the pins in the lugs on strut (16, View H). Manitowoc 4-17 Published 03-18-13, Control # 116-09...
  • Page 48 SET-UP AND INSTALLATION 16000 WIND ATTACHMENT OPERATOR’S MANUAL View B LIFTING View A SHIPPING Head Inward View D RIGGING View C WORKING FIGURE 4-11 4-18 Published 03-18-13, Control # 116-09...

  • Page 49: Prepare Boom Cap

    Remove strap brackets (15, Figure 4-11, View A) from storage. Store two pins (16, Figure 4-11, View C). View A Install strap brackets (15, Figure 4-13) under the top end WORKING of the straps on the transition insert. FIGURE 4-12 Manitowoc 4-19 Published 03-18-13, Control # 116-09...
  • Page 50 SET-UP AND INSTALLATION 16000 WIND ATTACHMENT OPERATOR’S MANUAL View A SHIPPING View B STORED View C 13 and 14 View E View F STORED WORKING View D View G View H STORED FIGURE 4-14 4-20 Published 03-18-13, Control # 116-09...

  • Page 51: Install Extended Upper Boom Point - Procedure 1

    Prior to raising boom, warn personnel to stand clear of extended upper boom point (10). extended upper boom point rollers. Lift the boom cap and extended upper boom point into position at the end of transition insert (11, View C). Manitowoc 4-21 Published 03-18-13, Control # 116-09...
  • Page 52 SET-UP AND INSTALLATION 16000 WIND ATTACHMENT OPERATOR’S MANUAL View A View B View C View D SHIPPING View E View F STORED WORKING View G FIGURE 4-15 4-22 Published 03-18-13, Control # 116-09...

  • Page 53: Install Extended Upper Boom Point - Procedure 2

    Prior to raising boom, warn personnel to stand clear of extended upper boom point rollers. Unpin storage links (16, View E). Rotate links (15, View E) rearward and pin them to straps (18, View F) on the transition insert. Manitowoc 4-23 Published 03-18-13, Control # 116-09...
  • Page 54 SET-UP AND INSTALLATION 16000 WIND ATTACHMENT OPERATOR’S MANUAL Item Description Intermediate Suspension Strut Lifting Lug (2) Pin with Pin and Cotter Pins (2) Retaining Pin and Cotter Pin (2) Links (2) Strap Strap Alignment Hole (4) STORED View B View C View A View D View E...

  • Page 55: Connect Boom Straps To Intermediate Suspension Strut

    Store pins (3 and 3a, View B). 13. Lower intermediate suspension strut (1) until the lifting slings are slack. Head end of pin (3a) must face top end of boom. 14. Disconnect the lifting slings. Manitowoc 4-25 Published 03-18-13, Control # 116-09...
  • Page 56 SET-UP AND INSTALLATION 16000 WIND ATTACHMENT OPERATOR’S MANUAL Remove Luffing Jib Straps, Links, and Pins from Boom Sections View A View B WORKING SHIPPING If equipped with intermediate suspension, connect straps here FIRST (see page 25) Then connect remaining straps starting here and working rearward.

  • Page 57: Connect Boom Straps

    (see page 25). Then connect the boom straps Rotate links (2, View B) rearward and pin them to strap at the inserts, starting at the transition insert and (1b) with pin (5, View A). working rearward. Manitowoc 4-27 Published 03-18-13, Control # 116-09...
  • Page 58 SET-UP AND INSTALLATION 16000 WIND ATTACHMENT OPERATOR’S MANUAL Item Description Boom Butt Wire Rope Guide Lifting Lug SHIPPING Pin with Cotter Pins Hoses Couplers on Boom Butt Couplers on Rotating Bed Hinge Pin Locking Pin Shims View A WORKING View B On Boom Butt View C On Rotating Bed...

  • Page 59: Install Boom Butt

    Coupler-assist tool (1, Figure 4-19, View A) can be used to connect the large couplers. Manitowoc 4-29 Published 03-18-13, Control # 116-09...
  • Page 60 SET-UP AND INSTALLATION 16000 WIND ATTACHMENT OPERATOR’S MANUAL THIS PAGE BLANK 4-30 Published 03-18-13, Control # 116-09...
  • Page 61 Safety Pin Motor Pilot Anti-Cavitation High Pressure Case Drain View A Views B and C are from Crane Looking Forward P2263a View B P2264a View C P2262a View D From Front FIGURE 4-19 Manitowoc 4-31 Published 03-18-13, Control # 116-09...
  • Page 62 SET-UP AND INSTALLATION 16000 WIND ATTACHMENT OPERATOR’S MANUAL A10740-17 A10740-19 Item Description A10740-20 Trailer Boom Butt Mast 14,000 lb (6 350 kg) Chain Sling Stored Assembly Block Handling Pendant Assist Crane Load Block Nylon Sling View A Mast Strap Hooked Connector Fixed Pin Pin with Safety Pin View B...

  • Page 63: Remove Assembly Block

    (View A) for storage. CAUTION Lacing Damage! Take necessary precaution while storing wire rope on drum so boom button end of rope does not fall and damage lacings in boom butt. Manitowoc 4-33 Published 03-18-13, Control # 116-09...
  • Page 64 SET-UP AND INSTALLATION 16000 WIND ATTACHMENT OPERATOR’S MANUAL A10740-20a Item Description Terminator Plug with Sealing Cap Electric Cable on Crane Electric Cable From Boom Electric Cable from Drum 1 on Boom Electric Cable from Drum 3 on Boom Pin, with Collar, Retaining Pin, and Cotter Pins (2) Links (2) Mast Strap (2) View A...
  • Page 65 12. Lower the mast until the holes in mast straps (8, View A) 15. Select the proper capacity chart on the configuration are aligned with the holes in links (7). screen of the RCL display. Manitowoc 4-35 Published 03-18-13, Control # 116-09...
  • Page 66 SET-UP AND INSTALLATION 16000 WIND ATTACHMENT OPERATOR’S MANUAL Item Description Intermediate Suspension Strut Top Strut Bottom Strut Support (2) (Past Production) Blocking (2) (Current Production) 4 in x 4 in x 30 in (102 mm x 102 mm x 762 mm) Pin with Cotter Pin(2) Latch (2) Hitch Pin with Hair-Pin Cotter (2)

  • Page 67: Raise/Adjust Intermediate Suspension

    83, 86, 89, and 92 m (272.3, 282.2, 292.0, and 301.8 ft) Boom 71, 74, 77, and 80 m (232.9, 242.8, 252.6, and 262.5ft) Boom NOT USED Current Production (with 5 holes each side) FIGURE 4-22 continued Manitowoc 4-37 Published 03-18-13, Control # 116-09...
  • Page 68 SET-UP AND INSTALLATION 16000 WIND ATTACHMENT OPERATOR’S MANUAL Item Description Boom Cap Extended Upper Boom Point Lower Point Upper Point Boom Node Controller (in boom cap) Wireless Transceiver (in boom cap) Link Wired Load Cell Link Button Socket Two-Part Load Line Chain —...

  • Page 69: Reeve Load Lines

    Attach protective caps to the ends of all unused Crane and attachment properly lubricated. cables, unused receptacles, and unused terminator plugs. Wind within allowable limits for operation. b. If equipped, attach terminator plugs to unused receptacles. Manitowoc 4-39 Published 03-18-13, Control # 116-09...

  • Page 70: Disassemble Boom

    SET-UP AND INSTALLATION 16000 WIND ATTACHMENT OPERATOR’S MANUAL DISASSEMBLE BOOM b. Once the pins are loose, remove them and open latches (4, View A). Lower Boom onto Blocking Continue to lower the boom until it is on the blocking and bottom strut (1b, View D) is resting on supports To prevent the crane from tipping, some boom lengths must (2a, View F) or blocking (2b).

  • Page 71: Store Load Lines

    Position the trailer carrying assembly block (5) at end of the boom butt as shown in View B. BOOM DOWN to lower mast (3) to approximately 160°. Manitowoc 4-41 Published 03-18-13, Control # 116-09...

  • Page 72: Remove Boom Butt

    SET-UP AND INSTALLATION 16000 WIND ATTACHMENT OPERATOR’S MANUAL Pin handling pendants (6) to assist crane block (7) with Lower the wire rope guide to the shipping position: nylon lifting slings (8). Attach a lifting sling from the assembly block to Support the mast with the assist crane.

  • Page 73: Disconnect And Store Boom Straps

    Lower intermediate suspension strut (1) until the lifting slings are slack. Lift the extended upper boom point clear of the boom cap (View C) and reinstall pins (21) in the extended Disconnect the lifting slings. upper boom point holes. Manitowoc 4-43 Published 03-18-13, Control # 116-09...

  • Page 74: Disassemble Boom Sections

    SET-UP AND INSTALLATION 16000 WIND ATTACHMENT OPERATOR’S MANUAL Remove pins (21, View B) to disconnect links (20) from attached to the transition insert. Store the straps as the boom cap. shown. Pin links (20, View A) to the extended upper boom point •...
  • Page 75 16000 WIND ATTACHMENT OPERATOR’S MANUAL SET-UP AND INSTALLATION THIS PAGE BLANK Manitowoc 4-45 Published 03-18-13, Control # 116-09...
  • Page 76 SET-UP AND INSTALLATION 16000 WIND ATTACHMENT OPERATOR’S MANUAL RED identifies 16000WA parts that must ship together. 12 m (39.4 ft) MAX-ER Insert with Storable Equalizer Rails (see Figure 4-8) BLUE identifies 16000 parts that stay with the existing crane. YELLOW identifies 16000 MAX-ER parts that can ship with the wind attachment or stay with the existing MAX-ER.
  • Page 77 Extended Upper Boom Point Boom Node Controller (stays with boom cap) Dead End Links, Pins, and Button Sockets Block-Up Limit Switches, Electric Cables, Chains, and Weights Wind Speed Indicator Electric Cable FIGURE 4-25 continued Manitowoc 4-47 Published 03-18-13, Control # 116-09...

  • Page 78: Wire Rope Installation

    SET-UP AND INSTALLATION 16000 WIND ATTACHMENT OPERATOR’S MANUAL WIRE ROPE INSTALLATION NOTE: Wire rope manufacturer’s recommendations take precedence over information in this section. Reel Wire Rope Storage Drum Store wire rope in coils or on reels off the ground or floor in a Brake clean and dry indoor location.

  • Page 79: Anchoring Wire Rope To Drum

    Seizing pin and hammer. Drum Guards Straight Wedge The drums are equipped with guards which cover the dead- Inside Drum end sockets on the outside of the drum flanges. Wire Rope FIGURE 4-29 Manitowoc 4-49 Published 03-18-13, Control # 116-09...
  • Page 80 SET-UP AND INSTALLATION 16000 WIND ATTACHMENT OPERATOR’S MANUAL THIS PAGE BLANK 4-50 Published 03-18-13, Control # 116-09...

  • Page 81: Winding Wire Rope Onto Drum

    Wraps of First Layer Tight Against Cause Severe Wear of Wire Rope. Wedge Drum and Against Each Other. P449 P448 View B View A First Wrap Tight Against Flange for 3/4 of Diameter. FIGURE 4-30 Manitowoc 4-51 Published 03-18-13, Control # 116-09...
  • Page 82 SET-UP AND INSTALLATION 16000 WIND ATTACHMENT OPERATOR’S MANUAL T (Rope Clip Nut Torque) Wire Rope/Clip Size TL (Tail Length) inch 1-1/8 1-1/4 Standard 6 to 8 Strand Wire Rope (mm) (22,23) (25,4) (28,58) (31,75) Torque Minimum of 6 rope diameters, but not less than 6 in (152 mm).

  • Page 83: Anchoring Wire Rope To Wedge Socket

    After socket is pinned in place, hoist load slowly so wedge seats tight. Do not shock load socket and wedge. Manitowoc 4-53 Published 03-18-13, Control # 116-09...

  • Page 84: Drum Kicker Adjustment

    General Some rotation-resistant wire rope supplied by Manitowoc is equipped with a No. 1.5 pad eye welded to the leading end of the wire rope or to the button on the end of the wire rope.
  • Page 85 6,35 22,40 13/32 10,40 22,40 3,30 1-1/32 25,40 No. 2 Pad Eye Item Inch Approximate Capacity 2600 lb (1179 kg) 19,05 9,65 1-1/16 26,92 12,70 1-1/2 38,10 3/16 4,83 1-5/8 41,26 FIGURE 4-34 Manitowoc 4-55 Published 03-18-13, Control # 116-09...

  • Page 86: Reeving - Load Block

    SET-UP AND INSTALLATION 16000 WIND ATTACHMENT OPERATOR’S MANUAL REEVING – LOAD BLOCK Load Block Identification WARNING See the Boom Assembly Drawing at the end of this section Falling Load Hazard! for a complete list of load blocks and weight balls available Limit load to be handled with shackle to capacity of load for this crane.
  • Page 87 If work area is unstable, lay block flat on side plate. 4 Part 6 Part 3-Sheave Block 3-Sheave Block 6 Part 8 Part 5-Sheave Block 5-Sheave Block FIGURE 4-36 Manitowoc 4-57 Published 03-18-13, Control # 116-09...
  • Page 88 Upper Point Upper Point 1 Part 2 Part Lower Point FIGURE 4-37...
  • Page 89 5,9 m 0,7 m 6,7 m 13 ft 3 in 4 ft 11 in 18 ft 11 in 1-Sheave 45 USt (41 t) Block 4,0 m 1,5 m 5,8 m FIGURE 4-37 continued Manitowoc 4-59 Published 03-18-13, Control # 116-09...
  • Page 90 SET-UP AND INSTALLATION 16000 WIND ATTACHMENT OPERATOR’S MANUAL 4-60 Published 03-18-13, Control # 116-09...

  • Page 91: Section 5

    Lube and Coolant Product Guide ......... . 5-1 Manitowoc...

  • Page 93: Lube And Coolant Product Guide

    16000 WIND ATTACHMENT OPERATOR’S MANUAL LUBRICATION SECTION 5 LUBRICATION LUBRICATION See F2109 at the end of this section. LUBE AND COOLANT PRODUCT GUIDE See the publication at the end of this section. Manitowoc Published 03-18-13, Control # 116-09...

  • Page 95: Section 6

    Adjustment ............6-9 Manitowoc...

  • Page 97: Inspection And Maintenance Checks

    Black Ground Green 2 (black) Signal 3 (black) 5 VDC — White Not Used Boom Angle Sensor Boom Node Controller Black, Green, Red, and White Wires Scribed Line 3-1/2° Left of Vertical FIGURE 6-1 Manitowoc Published 03-18-13, Control # 116-09...
  • Page 98 MAINTENANCE 16000 WIND ATTACHMENT OPERATOR’S MANUAL Angle A 83° For Cranes with a Boom Up Limit that Can be Bypassed * 84° For Cranes with a Boom Up Limit that Cannot be Bypassed * * To determine if the boom up limit on your crane can be bypassed or not, perform the Bypass Limit Test given below.

  • Page 99: Bypass Limit Test

    When the boom is below the maximum angle, limit switch (5) is closed and its LED (light-emitting diode) is ON (View B). The boom hoist can be operated. Manitowoc Published 03-18-13, Control # 116-09...
  • Page 100 MAINTENANCE 16000 WIND ATTACHMENT OPERATOR’S MANUAL Roller Over-Travel VIEW A SWITCH OPENED Luffing Jib Actuating Rod STORED VIEW B SWITCH CLOSED Limit Switch Wiring Item Description Switch Receptacle Function Terminals Boom Butt Adjusting Rod — 7 in (178 mm) Long 1 (green) Max Angle 2 (black)

  • Page 101: Adjustment

    6. Install dowel pin (10). b. If the boom reaches the specified angle before it stops, go to step 7. Install adjusting rod (2). See Figure 6-3 for remaining steps. Adjust the boom stop. Manitowoc Published 03-18-13, Control # 116-09...
  • Page 102 MAINTENANCE 16000 WIND ATTACHMENT OPERATOR’S MANUAL Dead-End Load Line 2-Part Load Line Multiple-Part Single-Part Load Line Load Line 1-Part Load Line Item Description Item Description Item Description Boom Cap Button Socket Weight with Lift Plate Extended Upper Boom Point Chain — 9 ft (2,7 m)(2) Link Lower Point Shackle (3)

  • Page 103: Block-Up Limit Installation And Adjustment

    If a limit switch cable is disconnected from the boom Two-blocking can result in failure of sheaves and wire node controller, corresponding terminating plug (5a) rope, possibly causing load to fall. must be connected to the receptacle. Manitowoc Published 03-18-13, Control # 116-09...

  • Page 104: Removing Extended Upper Boom Point

    MAINTENANCE 16000 WIND ATTACHMENT OPERATOR’S MANUAL Always connect dust caps to the ends of cables and b. Inspect each weight (Figure 6-5) for freedom of terminating plugs that are not in use. movement on the load line. Inspect each weight, each chain, each shackle and Removing Extended Upper Boom Point each connecting pin (Figure 6-5) for excessive or See Figure 6-5 for following procedure.

  • Page 105: Adjustment

    Limit Switch Lever Dimension A Roller 1.04 in (26 mm) Actuating Lever Grease Fitting Adjusting Screw Enclosure Spring Set Screw Elbow with Cord Griper Lower Point Shown From Jib Node Controller Upper Point Opposite FIGURE 6-6 Manitowoc Published 03-18-13, Control # 116-09...
  • Page 107 Manitowoc Dealer ........
  • Page 108 16000 WIND ATTACHMENT OPERATOR’S MANUAL Wind Attachment Model Differences ........1-4 Wind Conditions .

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