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The serial number of the crane and applicable attachments (i.e. luffing jib, MAX-ER ) is the only method your Manitowoc dealer or the Manitowoc Crane Care Lattice Team has of providing you with correct parts and service information. The serial number is located on a crane identification plate attached to the operator’s cab and each attachment.
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THE ORIGINAL LANGUAGE OF THIS PUBLICATION IS ENGLISH...
The terms right, left, front, and rear used in this manual refer TIER 4 FINAL ENGINE to operator’s right, left, front, and rear sides when seated in This manual covers Model 14000 cranes that have the Tier 4 the operator’s cab looking forward. Final engine.
INTRODUCTION 14000 OPERATOR MANUAL ENGLISH AND METRIC CONVERSIONS Direct Conversion Inverse Conversion MULTIPLY (x) known value by conversion factor to obtain DIVIDE (÷) known value by conversion factor to obtain equivalent value in desired units. For example, 12 ft is equivalent value in desired units.
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14000 OPERATOR MANUAL INTRODUCTION To Convert Symbol Application Symbol Multiply By VOLUME (LIQUID) Ounce Milliliter 29.5735 Pint Liter 0.4732 Fluid Capacities Quart Liter 0.9464 Gallon Liter 3.7854 Gallon Per Minute Pump Flow Liters Per Minute L/min 3.7854 WEIGHT Pound Unit/Component Kilogram 0.4536...
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If you are in Indicates a hazardous situation which, if not avoided, doubt about any procedure, contact your Manitowoc dealer could result in death or serious injury. or the Manitowoc Crane Care Lattice Team.
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SAFETY INFORMATION 14000 OPERATOR MANUAL Crush Hazards Cut or Crush Hazards Electrocution Hazard Cut Hazard Explosion Hazard Fall Hazard Hot Surface Hazard FIGURE 2-1 Published 05-12-16, Control # 225-03...
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SAFETY INFORMATION 14000 OPERATOR MANUAL Sound Power Level Personal Fall Protection Read Manual Pressure Cleaning Tire Pressure (if applicable) Pressure Release Hazard FIGURE 2-1 continued Published 05-12-16, Control # 225-03...
Ordering Signs The crane owner/user shall make sure that all signs are Order replacement signs from your Manitowoc dealer. legible and installed at the proper locations on the crane. If a sign has been defaced or removed, it must be replaced When ordering a sign, give the crane model number, the serial number, and the name and part number of the sign.
Falling from any height could result in Ladder Assembly in Section 4 of this manual for serious injury or death. instructions. Manitowoc has provided stairways, ladders, and platforms at the locations shown in Figure 2-2. GETTING ON OR OFF CRANE...
SAFETY INFORMATION 14000 OPERATOR MANUAL OPERATOR MANUAL/CAPACITY CHART contact your Manitowoc dealer for the proper manual or capacity charts. STORAGE Do not operate crane or attachment if proper Capacity General Chart is not in cab. Manitowoc provides the following manuals and other...
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14000 OPERATOR MANUAL SAFETY INFORMATION Operator Information Manual P431a Bookshelf Behind Operator’s Seat Link Chain Ring FIGURE 2-4 P431b Manitowoc Published 05-12-16, Control # 225-03...
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SAFETY INFORMATION SWING RADIUS BARRIER Install pins (2b, View D and 2c, View B) to secure arms in working position. Manitowoc’s optional swing radius barrier is shown in Form a safety perimeter by attaching user supplied high Figure 2-5. visibility rope or ribbon (4) to hooked ends of extension arms (3, View C).
National Standard, or in any other applicable federal, state, a guide to assist qualified operators in safe operation. or local laws. Manitowoc cannot foresee all hazards that will arise in the Operator training and qualification is crane owner’s field; therefore, safety remains responsibility of crane responsibility.
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14000 OPERATOR MANUAL SAFETY INFORMATION operation, crane must not be operated until unsafe All attachments are properly assembled and conditions have been corrected. attached to the crane according to the rigging drawings called for on the capacity chart. If there is a warning sign at start controls, operator shall not start engine until warning sign has been removed by b.
NOTE: Capacity charts for Manitowoc cranes show the and the like. total weight of freely suspended loads for various boom and jib lengths and operating radii.
14000 OPERATOR MANUAL SAFETY INFORMATION Lifting/Moving Load b. Avoid sudden starts and stops while swinging. Keep the swing speed under control to prevent the load Before lifting or moving a load, the operator or qualified from swinging out beyond the radius at which the...
Engage the luffing hoist pawl when operating with Manitowoc authorizes multiple load line operation for those the luffing jib at a fixed radius. applications requiring it, provided the following steps are...
14000 OPERATOR MANUAL SAFETY INFORMATION SIGNALS Manitowoc’s Capacity Charts are based on freely suspended loads. To prevent side load damage to the Continuous communication must maintained boom, the jib, and the sheaves: between the operator and the signal person during all •...
• Always tag-out any faulty safety device and place a Manitowoc provides the following operational aids on its warning tag in the cab stating that the crane is out of cranes, either as standard equipment or optional equipment.
14000 OPERATOR MANUAL SAFETY INFORMATION d. Clearly mark the boom or luffing hoist cable (so it Refer to the pendulum boom angle indicator on the can easily be seen by a designated signal person) boom butt (viewable from operator’s cab).
WARNING dangerous. Electrocution Hazard Set-Up and Operation Manitowoc cranes are not equipped with all features required to operate within OSHA 29CFR1926.1408, Table During crane use, assume that every line is energized A clearances when the power lines are energized. (“hot” or “live”) and take necessary precautions.
14000 OPERATOR MANUAL SAFETY INFORMATION Taglines should always be made of non-conductive Proximity sensing and warning devices are available in materials. Any tagline that is wet or dirty can conduct different types. Some use boom point (localized) electricity. sensors and others use full boom length sensors. No...
Carelessness and neglect on part of for any evidence of damage and all damaged parts are maintenance personnel can result in their death or injury repaired or replaced as authorized by Manitowoc or your and costly damage to the crane or property. Manitowoc dealer.
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14000 OPERATOR MANUAL SAFETY INFORMATION Place a warning sign at the start controls alerting 13. Read safety information battery other personnel that crane is being serviced and the manufacturer’s instructions before attempting to charge engine must not be started. Do not remove sign a battery.
SAFETY INFORMATION 14000 OPERATOR MANUAL 28. Unless authorized in writing by Manitowoc, do not alter 33. Perform a function check to ensure proper operation at the crane in any way that affects the crane’s the completion of maintenance or repair.
14000 OPERATOR MANUAL SAFETY INFORMATION BOOM DISASSEMBLY SAFETY Pins can be ejected forcefully if the boom has any pressure on it or if the boom is not supported properly. NOTE: The term boom used in the following instructions applies to all lattice attachments (fixed jib, luffing jib, mast, etc.).
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SAFETY INFORMATION 14000 OPERATOR MANUAL A10415 View A WRONG – DANGEROUS Typical Crane Shown and there is No Blocking If Boom is Off Ground Under Boom Sections... and Supported by Straps... Boom will COLLAPSE when Lower Pins are Removed View B WRONG –...
50 percent of the rated capacity conditions. for the radius and configuration of the crane. Use of a Manitowoc crane to handle personnel is acceptable • The crane is uniformly level within one percent of level provided: grade and located on a firm footing.
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• Hoisting personnel within 20 ft (6 m) of a power line that signs must be in place and legible. We also urge Manitowoc is up to 350 kV or within 50 ft (15 m) of a power line that...
Carbody Manitowoc does not permit use of a truck crane on a Foundation barge, ship or floating platform. Pedestal Mounted Crane...
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Carbody Rear When Parked Carbody Foundation Curbing Foundation FIGURE 2-10 NOTE: Manitowoc does not permit traveling with load. FIGURE 2-11 Crawler-mounted crane working on timbered area of barge, ship or floating platform with the crawlers ® RINGER (crawler mounted, carbody...
SAFETY INFORMATION Capacity Charts must be taken into account for safe operation on a barge, ship or floating platform. Manitowoc provides two types of capacity charts for a crane mounted on a barge or other supporting structure under static conditions. WARNING A capacity chart based on tipping when crane is anchored only to prevent shifting.
SAFETY INFORMATION 14000 OPERATOR MANUAL • Counterweight A839 • Backhitch • Rotating Bed • Wire Rope • Pendants and Straps Through Boom Hinge Pins • Hook and House Rollers When equipped with hook rollers, it is recommended that Horizontal each hook roller assembly be inspected daily for any sign of...
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14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES SECTION 3 OPERATING CONTROLS AND PROCEDURES THIS SECTION STARTS ON THE NEXT PAGE Manitowoc Published 05-12-16, Control # 225-03v1...
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL STANDARD HAND SIGNALS FOR CONTROLLING CRANE OPERATIONS The following standard hand signals comply with ASME B30.5-2014 Table 3-1 Standard Hand Signals for Controlling Crane Operations M100118 M100119 M100120 M100121 M100122 M100123 M100124 M100125...
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14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Item Description HOIST—With forearm vertical, forefinger pointing up, move hand in small horizontal circles. LOWER—With arm extended downward, forefinger pointing down, move hand in small horizontal circles. USE MAIN HOIST—Tap fist on head. Then use regular signals.
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OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL Air Conditioning Data, Confirm Air Conditioning Temperature Data, Select Alert, Safety Decrease/Increase Display Identifier (1 or 2) Blower (Fan) Drum Cab Tilt Drum – Lower (Load, Boom, Cylinders, Live Mast – Luffing Jib, or Mast) (depends Extend or Retract on drum use.)
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14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Drum - Free Fall Engine Start Enable Engine Stop STOP Energize (turn on) Engine Temperature Engine Enter Exit Engine, Battery Voltage Engine, Fuel Heater/Defroster Horn Engine Pressure Engine Run Light, Panel FIGURE 3-1 continued...
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OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL Light, Flood Park On Lighter Pins – Disengage Pins – Engage Limit Bypass STOP Pins – Back Hitch Limit Bypass, Luffing Jib STOP On/Start and Off/Stop Pins – Boom Hinge Off/Stop Remote Control...
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14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Travel Direction Speed, Fast Forward – Left Crawler Travel Direction Speed, Slow Forward – Right Crawler Travel Direction Stop (emergency) Reverse – Left Crawler STOP Travel Direction Swing Reverse – Right Crawler Swing Left...
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Section 2, and in Capacity Chart Manual for ventilation in the same manner as the right-side window (View A). • Contact your Manitowoc dealer for assistance if you do not clearly understand any operating procedure. NOTE: European code requires a roof window that cannot be opened.
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OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL A — Engine Controls (see page 3-13) B17 Machinery Heaters* E — Boom Hoist Controls (see page 3-23) Engine Ignition Switch B18 Cup Holder E1 Drum 4 (Boom Hoist) Park Switch Engine Emergency Stop Switch...
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14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES C1, C2, C3, C4 Under Seat B12a B12b Manual Holders (3 Inside Cab) 14COM3-4 FIGURE 3-3 continued Manitowoc 3-11 Published 05-12-16, Control # 225-03v1...
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OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL 14COM3-4a Low Idle High Idle 14COM3-5 14COM3-4h 14COM3-4b Disengaged Position P2374 IMG 5689 Left Side Enclosure Shown in Disconnected Connected Position Position Right Side of Rotating Bed FIGURE 3-4 3-12 Published 05-12-16, Control # 225-03v1...
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES CONTROLS IDENTIFICATION AND NOTE The knob must be pulled out before the engine can be restarted. FUNCTION If the emergency stop switch has been activated, test all disk brakes for proper operation before putting the crane back in service.
SCR and loss of engine power or engine shutdown by the ECM. Do not use the Inhibit switch unless specifically instructed to do so by the Manitowoc Crane Care Lattice Team. For information on aftertreatment-related faults, see Engine Faults and Information on Page 3-50.
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14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES 14COM3-4a 14-COM-3-5a 14COM3-14 14COM3-4b 14COM3-4c B12b B12a 14COM3-15 On Cab Ceiling FIGURE 3-5 Manitowoc 3-15 Published 05-12-16, Control # 225-03v1...
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL B – Accessory Controls NOTE: The shut-off valves in the heater hoses at the engine must be open for heater operation. Figure 3-5 for the accessory controls. The shut-off valves can be closed to block hot water flow through the heater core during warm B1.
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES B6. Boom Pins Switch B11. Cab Tilt Switch Press and hold front of rocker to raise front of cab. Center rocker to lock cab in position. WARNING Press and hold bottom of rocker to lower front of cab.
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OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL P2101 Left Side of Boom (Typical) Typical at Boom and Jib Points A17991 M101084 Operator’s Cab 14COM3-4e Right Front Side of Rotating Bed 14COM3-19 Front of Carbody (shown) and Left-Front Corner of Rotating Bed...
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Indicators A886 Figure 3-7 for the indicators. Angle C1. Fuel Level Horizontal Fuel level indicator is located in circular gauge in front panel. Indicates amount of fuel remaining in fuel tank. Boom to Jib Angle C2.
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL C10. Wind Speed Transmitter Wind speed at boom and jib points appears in wind speed screen (see Displays Page 3-47). Special Controls Figure 3-10 for the special controls. D1. Rated Capacity Indicator/Limiter Display and...
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES 14COM3-4a 14COM3-4b 14COM3-11 FIGURE 3-12 14COM3-4c Boom Hoist Controls Press bottom of rocker to turn off park switch. With park switch off, boom hoist handle is operable, drum brake is Figure 3-12 for the drum and handle identification.
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Swing Controls G3. Swing Holding Brake Switch Figure 3-14 for the swing controls. Swing drive has a spring-applied, hydraulically-released disc CAUTION brake. Swing Drive/Boom Damage • Brake is released during normal operation Do not apply swing holding brake or turn on swing park switch while swinging;...
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL 14COM3-4a 14COM3-4c 14COM3-11a FIGURE 3-14 14COM3-4b Travel Controls Press bottom end of rocker to operate travel motors in low speed. Low speed operation provides smooth starts and Figure 3-14 for the travel controls.
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES LIMIT DEVICES H4. Left Crawler Handle or Pedal H5. Right Crawler Handle or Pedal Table 3-2 for details on operating limits. The following directions of travel are with front of rotating Boom Maximum Up Limit bed and front of carbody facing same direction.
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL Luffing Jib Down Limit The load on corresponding drum can be lowered and boom or luffing jib can be raised, if they are not at the maximum up limit, after a block-up limit switch is contacted.
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Minimum Bail Limit Ambient Air Temperature Limit (Optional) Stops corresponding drum from lowering when there are If equipped, an air temperature sensor monitors ambient three wraps of wire rope remaining on the drum.
Crane must be rigged and operated according to NOTE: Manitowoc recommends using the Cold Weather instructions given in capacity charts and rigging guides. P a c k a g e t o ai d s t a r t- u p w h e n t h e a m b i e n t Unless otherwise specified in capacity charts, all crane temperature will be 30°F (–1°C) and below.
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14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES NOTE: To aid in startup when the ambient temperature is 6. Run engine at low idle until hydraulic oil temperature is below 40°F (4°C), disengage the engine clutch. at least 60°F (16°C). See Disengaging the Clutch to Aid in Cold-Weather...
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL Disengaging the Clutch to Aid in Cold-Weather Starting To aid in cold weather startup, the engine clutch can be Engine Clutch Handle disengaged (Figure 3-18). This will disconnect the hydraulic Shown in Disengaged Position pumps from engine.
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Boom Hoist Operation Figure 3-19 for the boom hoist operation. WARNING In standard configuration boom hoist handle is on the left console. When crane is configured with a luffing jib, boom Avoid Two-Blocking Hazard hoist handle is the last load drum handle 3/4 on right Pay out load lines while lowering boom.
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL 1. Select luffing jib configuration and capacity charts on Rated Capacity Indicator/Limiter display, Configuration CAUTION screen. Avoid Rigging Damage 2. Turn off Drum 3 park switch. Drum 3 pawl disengages When lowering boom to ground: from drum when park switch is moved from off.
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Swing Operation NOTE: Adjust swing speed and torque, as required, in the Swing Function Mode screen. Figure 3-20 for the swing operation. If equipped with the optional swing limit assembly: • Program the desired automatic swing stops in WARNING the Swing Function Mode screen.
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL Load Drum Operation 4. Increase engine speed to desired rpm with hand throttle. Depress foot throttle to momentarily increase engine Figure 3-21 for the load drum operation. speed when more power is required.
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Liftcrane Operation—Free Fall WARNING Falling Load Hazard Free Fall Enable To prevent load from falling when free fall is selected for either drum, follow steps in sequence given below. 1. To turn free fall on: Latch down free fall brake pedals on floor of operator’s cab.
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL Move Drum 1 or Drum 2 free fall selector handle clockwise to off position as shown in Figure 3-23. Clamshell Operation WARNING Preparing For Clam Operation: Falling Load Hazard 1. Select desired Clamshell Capacity Chart on RCL display When operating in free fall, load will lower uncontrolled if to turn on clamshell mode.
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14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES NOTE: Lowering speed is controlled by handle movement. NOTE: Clamshell operation can also be performed with It is not necessary to apply the working brakes to the load drums in the Free Fall configuration.
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL Travel Operation CAUTION Boom Damage WARNING Avoid shock loading boom and rigging Tipping Hazard • Perform all travel functions — starting, turning, stopping — slowly and smoothly Travel surface must be firm and uniformly supporting.
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14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES 9. To TRAVEL STRAIGHT (Figure 3-24), move both crawler handles same amount in desired direction from A823 off. A823 Forward Forward Left Right Crawler Crawler Left Handle Right Handle Crawler Crawler Handle Handle...
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL Luffing Jib Setup Mode 3. The screen shown in Figure 3-30 will appear on display. The Luffing Jib Setup Mode must be turned on before the limits identified in Table 3-2, Page 3-21 can be bypassed.
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES STOPPING ENGINE/ LEAVING CRANE REMOTE CONTROLS UNATTENDED WARNING WARNING Read Instructions Moving Load/Tipping Crane Hazard Avoid death or serious injury to personnel and damage to crane: Operator shall not leave operator’s cab until crane, loads, and boom have been secured against movement.
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL P2424 FIGURE 3-33 Power Switch Depress button (1) to turn on power to operate remote controls. Release button to turn off power to remote controls. Stop Switch Item Description Depress knob (2) to stop the engine and all remote Node-3 controlled functions in an emergency only —...
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Accessory Control Handles Pull handle away from carbody to lower carbody (retract jack). The speed at which jacks and pins operate depends on control handle movement and/or engine speed. To provide adequate speed, the engine must be operated at middle to high idle.
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL DISPLAYS Display Select Buttons 4a. Press this button to select Rated Capacity Indicator/ Navigation and Settings Limiter display 1. Figure 3-36 4b. Press this button to select Main display 2. Menu screens for Rated Capacity Indicator/Limiter and Select Buttons crane are displayed with select buttons.
If a display goes blank , try the following procedure to restore condition exist or to prompt or confirm certain operator a the display. Do not return a display to Manitowoc until actions when required by the system. Prompt descriptions this procedure has been tried.
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL Information Screen Menu Screen Figure 3-38 Figure 3-39 The Menu screen is the base screen for the crane system. Information screen shows all the general crane information All other screens must be entered from this screen. Exiting required for viewing during normal operation.
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Wind Speed Indicator Crane Faults and Information Wind speed icon displays steady wind speed and maximum gust wind speed. The The fault data box displays indicator is reset with Confirm button in the fault prompt with the fault level 3.
Do not place the SCR switch in Inhibit mode unless Chemical Hazard directed to by a Manitowoc or Cummins technical advisor. DEF contains urea. Do not get DEF in your eyes. In case If SCR regeneration is prevented for an extended period, of contact, immediately flush eyes with large amounts of the SCR will become damaged and require replacement.
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14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Fault Level Indicators Low DEF quality—Amber: This warning comes on when r e d a m b e r the DEF in the tank is of poor quality. If not corrected: If one of these indicators is...
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OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL Table 3-3 Operating Limits Item Description 60-Block Up Limit — Switch stops load drum and Item Description boom. Lower load or raise boom. 0-No Fault. 66-Mast Too Far Forward — Live mast is below 6-Setup Mode —...
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14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Table 3-4 System Faults Item Description 65-Hydraulic Fluid Temperature — Fluid Item Description temperature in hydraulic tank is below 70°F 0-No Fault. (21°C) or above 180°F (82°C). 69-Hydraulic Fluid Level Low — Hydraulic oil at 60% full hot or cold.
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL Diagnostic Screens Variable Closed-Loop Motor Displays motor command with 0% maximum Diagnostic screens show a graphic of hydraulic circuit and displacement and 100% minimum displacement. status of all pumps, motors, valves, and switches that apply to crane function selected.
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Drum Pawl Drum Diagnostic Screens Displays pawl status — engaged or disengaged Select drum icon in screen level 1 as shown Figure 3-41. (shown). Press Enter button to go to level 2. Mast Angle...
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL For load drum 3, left travel pump is dedicated to operate Swing Diagnostic Screen drum 3 motor through diverting valve when drum 3 is Select swing icon in screen level 1 as shown in Figure 3-45.
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Travel Diagnostic Screen Accessory Diagnostic Screens Select travel icon in screen level 1 as shown in Figure 3-47. Select mast cylinders and boom pin icons in screen level 1 Press Enter button to go to level 2.
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL In diagnostic screen two, rigging winch, cab tilt and the The yellow alert symbol is displayed if a system fault occurs. cooling fan system are shown (Figure 3-51). See Information screen to access faults.
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Remote Control Functions Drum Functions Select remote control functions from screen below. Figure 3-58 in the following procedure. In level 3, the Drum Speed value can be changed with 14COM3-45 Select buttons to limit function speed between 25% and 100% of maximum capability.
OPERATING CONTROLS AND PROCEDURES 14000 OPERATOR MANUAL Boom or Swing Motion Limiter Mode Rigging Winch Drum Speed Figure 3-60 for the following procedure. NOTE: Motion limiter mode data boxes do not appear unless crane has this option. In level 3, use Select buttons to enable or disable the motion limiter mode.
14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Multiple Points or Load Pin Disable Functions Fan Function Figure 3-62 for the following procedure. Figure 3-63 for the following procedure. Multiple points can be selected when two load points are The fan speed can be set above a minimum 25% of rated used to lift a single load.
For planners, and supervisors must be used to compensate instructions, refer to Section 2 of the 14000 Service Manual. for affect of wind on lifted load and boom by reducing ratings or operating speeds, or a combination of both.
Lubrication Guide which is supplied with this The static load carrying limitations of the steels used in manual. Manitowoc cranes is not affected by cold weather. Manitowoc’s capacity charts are acceptable for use in cold CAUTION weather. Avoid Hydraulic Component Damage Dynamic loads (impact and shock) can affect the steels used in Manitowoc cranes when operating in cold weather.
-30°F (-34°C). • A battery with a 100% charge retains only 40% of its Contact your Manitowoc dealer for recommendations. cranking power at -0°F (-18°C). At -20°F (-29°C), the Avoid Hydraulic Pump Damage same battery retains only 18% of its cranking power To prevent damage to pumps, warm hydraulic oil to 60°F...
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14000 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES NOTE: The hydraulic oil heater is designed to keep the oil Turning Heaters On temperature 30°F (17°C) warmer than the ambient air temperature. WARNING NOTE: A thermostat turns the tank heater on at 60°F and off at 80°F (15°C and 26°C).
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14000 OPERATOR MANUAL SETUP AND INSTALLATION SECTION 4 SETUP AND INSTALLATION BOOM AND JIB ASSEMBLY DRAWINGS Boom and jib assembly drawings that apply to your crane are WARNING located at the end of this section. Moving Parts/Pinch Points LIFTCRANE MAST CAPACITIES...
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SETUP AND INSTALLATION 14000 OPERATOR MANUAL Item Description Live Mast Boom Strap (in Mast) Assembly Block — 30 USt (27 t) 4-Leg Chain Sling Handling Pendant (Boom Butt) Mast Arm with Cylinder Operator’s Cab Crawler Assembly Crane Counterweight * (3, 4, or 5 boxes both sides)
14000 OPERATOR MANUAL SETUP AND INSTALLATION SELF-ERECTING EQUIPMENT ASSEMBLY AND DISASSEMBLY AREA The 14000 is equipped with the following self-erect Select an assembly/disassembly area that has a firm, level, components for assembly and disassembly (see Figure 4-1): uniformly supporting surface. Make sure the area is large enough to accommodate the crane and the selected boom •...
Catwalks and platforms are provided on the boom butt for accessing the boom butt wire rope guide. Optional boom ladders are available from Manitowoc. If your crane has ladders, see the instructions on Page CRANE WEIGHTS...
14000 OPERATOR MANUAL SETUP AND INSTALLATION RETAINING CONNECTING PINS Use nylon tie-downs to secure components as shown in Figure 4-3, View A Connecting pins are retained in various ways: If chain tie-downs are used, install protective covering • Snap pins...
The crane’s programmable controller increases engine speed to approximately 1,300 rpm when any accessory To assemble and disassemble the 14000 with the self- function is operated. If engine speed is higher than 1,300, erecting system, the engine must be running and Liftcrane the existing speed is maintained.
14000 OPERATOR MANUAL SETUP AND INSTALLATION Electric System If the engine will not start, make sure the setup remote control stop switch is not depressed. Check that electric cable (2a, View B, Figure 4-8) is connected to terminating plug (1).
SETUP AND INSTALLATION 14000 OPERATOR MANUAL Table 4-2 Operating Limitations During Crane Assembly and Disassembly Crane Configuration Operating Limitations Crane on Jacks Gantry and Mast in Transport Position 360° Swing Permitted No Counterweight Installed Crane on Jacks Gantry UP 360° Swing Permitted Mast at Maximum Angle of 172°...
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14000 OPERATOR MANUAL SETUP AND INSTALLATION Upperworks and Carbody Assembly Length 11.7 m 38 ft 4 in 11.8 m 38 ft 8 in Width 9 ft 10 in 3.0 m Height 10 ft 5 in 3.2 m Weight 83,400 lb...
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SETUP AND INSTALLATION 14000 OPERATOR MANUAL Carbody Counterweight (Series 2 and 3) Length 7 ft 4 in 2.2 m Width 6 ft 1 in 1.9 m Height 2 ft 5 in 0.7 m Weight 26,500 lb 12,020 kg Carbody Counterweight (Series 3)
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14000 OPERATOR MANUAL SETUP AND INSTALLATION No. 76 Main Boom Insert 20 ft (6.0 m) & Straps Length 20 ft 3 in 6.2 m Width 8 ft 4 in 2.5 m Height 8 ft 6 in 2.6 m Weight 2,670 lb 1,211 kg No.
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SETUP AND INSTALLATION 14000 OPERATOR MANUAL No. 134 Jib Insert 20 ft (6.0 m) with Pendants Length 20 ft 3 in 6.2 m Width 2 ft 7 in 0.8 m Height 2 ft 7 in 0.8 m Weight 750 lb...
14000 OPERATOR MANUAL SETUP AND INSTALLATION CRANE ASSEMBLY Remove Protective Covers from Cab Windows If equipped, remove and store optional protective covers from windows of operator’s cab (see Figure 4-8). 14COM4195 Rear Item Description Window Cover Hair-Pin Cotter with Lanyard...
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SETUP AND INSTALLATION 14000 OPERATOR MANUAL Circled Numbers Correspond to P2452 REMOVE CRANE FROM TRAILER Procedure P2453 11c 11d P1438A View B Right Front Inboard Side of Rotating Bed View C Left Front Inboard Side of Rotating Bed Figure 4-9...
14000 OPERATOR MANUAL SETUP AND INSTALLATION Remove Crane from Trailer b. Swing jack out (View F). Install hitch pin (7, View F). Figure 4-8 for the following procedure. 3. Remove jack pads (8, View D) from storage and connect to jack rods with U-shaped pins (View F).
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SETUP AND INSTALLATION 14000 OPERATOR MANUAL 4 Disengaged 4 Engaged Typical cab shown View B 14COM4105a View C OPERATING POSITION View A SHIPPING POSITION Item Description Operator’s Cab Rotating Bed Hair-Pin Cotter Hitch Pin Mirror Shipping Hole Operating Hole FIGURE 4-9...
14000 OPERATOR MANUAL SETUP AND INSTALLATION Deploy Operator’s Cab – Standard Cab For Vision Cab go to page 4-19. Figure 4-9 for the following procedure. Rotate operator’s cab (1) to operating position as follows: 1. Remove hair-pin cotter (3, View B) from top retaining hole in hitch pin (4).
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SETUP AND INSTALLATION 14000 OPERATOR MANUAL Disengaged Engaged View B View C OPERATING POSITION View A SHIPPING POSITION Item Description Operator’s Cab Rotating Bed Hair-Pin Cotter Hitch Pin Mirror Shipping Hole Operating Hole FIGURE 4-10 4-18 Published 05-12-16, Control # 225-03...
14000 OPERATOR MANUAL SETUP AND INSTALLATION Deploy Operator’s Cab – Vision Cab Option • Main Display information screen to monitor the mast operating angle and to identify mast faults. Figure 4-10 for the following procedure. Figure 4-11 for a list of mast faults.
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SETUP AND INSTALLATION 14000 OPERATOR MANUAL Circled Numbers Correspond to Mast Faults RAISE MAST TO OPERATING POSITION Icons for faults listed below appear in information screen of Procedure main display when corresponding limit is reached. See Section 3 for instructions.
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14000 OPERATOR MANUAL SETUP AND INSTALLATION Figure 4-11 for the following procedure. d. Reinstall cotter pins in studs (11). 1. Perform following steps in operator’s cab: NOTE: During step 3, the following will occur: Select Liftcrane Mast Capacities Chart •...
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SETUP AND INSTALLATION 14000 OPERATOR MANUAL Circled Numbers Correspond to RAISE MAST TO OPERATING POSITION Procedure ° NOTE: Mast must be raised to approximately 102 when installing crawlers and carbody counterweight. Mast arm cylinders will retract automatically as mast is raised and then extend when the mast is lowered.
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14000 OPERATOR MANUAL SETUP AND INSTALLATION 4. Do not retract gantry cylinders at this time. They can 8. Proceed to use mast as a boom with boom hoist control remain extended until after the counterweights are for remainder of assembly procedure.
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SETUP AND INSTALLATION 14000 OPERATOR MANUAL Circled Numbers Correspond to INSTALL ASSEMBLY BLOCK Procedure View A 14COM4112 14COM4113 View B CAUTION Wire Rope Damage To prevent damage to wire rope and mast: • Do not operate rear load drum until wire rope is clear of lacing in mast °...
Figure 4-12 for the following procedure. block (3). NOTE: Manitowoc suggests that assembly block (3) be 4. Anchor wire rope to socket and wedge (4, View A) (see shipped on the same trailer (1) as a crawler (2). Wire Rope Installation...
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SETUP AND INSTALLATION 14000 OPERATOR MANUAL Circled Numbers Correspond to INSTALL CRAWLERS See Liftcrane Mast Capacities Chart at Procedure end of this section for lifting capacities 14COM4117 View C 14COM4116a 14COM4118c View A View D P1451a Stored on Carbody View B...
14000 OPERATOR MANUAL SETUP AND INSTALLATION Install Crawlers Figure 4-13 for the following procedure. NOTE: Each time the crawlers are assembled to the ® carbody, thoroughly clean and apply Never-Seez or equ iv ale nt ant i-s eiz in g c omp oun d t o a ll...
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SETUP AND INSTALLATION 14000 OPERATOR MANUAL Circled Numbers Correspond to INSTALL CRAWLERS Procedure Item Description Drive Shaft Shaft Storage Bracket 14COM4120 Drive Shaft Flange Motor Flange Screw (4 each) Drive Shaft Guard Safety Pin View A Grease Line (from Crawler)
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14000 OPERATOR MANUAL SETUP AND INSTALLATION 14. Slowly rotate crawlers (travel forward and back) to center treads on rollers. 15. Lower carbody until crawlers are on ground. Then fully DANGER retract jacks. Rotating Drive Shaft Hazard Figure 4-8 page 4-14 for the remaining steps.
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SETUP AND INSTALLATION 14000 OPERATOR MANUAL 14COM4122 View A View B 14COM4125 Item Description Platform Notch Frame Cutout 14COM4123 Lock Nut Screw View D Stored Position View C 14COM4124 FIGURE 4-18 4-30 Published 05-12-16, Control # 225-03...
14000 OPERATOR MANUAL SETUP AND INSTALLATION Install Platforms Lift platform (1) into position. Remember — the left rear platform is shorter than Figure 4-18 for the following procedure. the rest. There are four removable platforms (1, View A) on the right b.
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SETUP AND INSTALLATION 14000 OPERATOR MANUAL Item * Total Counterweight * 21,234 lb 5,910 lb 17,650 lb each 5,000 lb each 26,500 lb each 4,375 lb each Upper Carbody (9 632 kg) (2 681 kg) (8 006kg) 2 268 kg)
• Do not lift tray with center box installed If equipped with Series 3, install both carbody side The 14000 can be equipped with Series 1, Series 2, or counterweights (6) first. Series 3 counterweight. The table in Figure 4-19 specifies 1.
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SETUP AND INSTALLATION 14000 OPERATOR MANUAL 14COM4130aa 14COM4130ab 14COM4130ad Item Description Tray Center Box Side Box Gantry Upper Handling Strap (8) 11 and 12 Pin with Cotter Pin (4) Lower Handling Strap (4) Storage Link (2) Gantry Cylinder (2) Backhitch (2)
14000 OPERATOR MANUAL SETUP AND INSTALLATION NOTE: Series 2 crane counterweight is shown for the • Remote Control to disengage and engage the remainder of this section. backhitch pins and to extend and retract the gantry cylinders Install Crane Counterweight •...
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SETUP AND INSTALLATION 14000 OPERATOR MANUAL 14COM4130ac 14COM4130ae 14COM4130af Circled Numbers Correspond to INSTALL COUNTERWEIGHT Procedure View H P2468 View J CAUTION These lugs are for gantry cylinder installation only. Do not pin gantry cylinders to these lugs for normal operation of crane.
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14000 OPERATOR MANUAL SETUP AND INSTALLATION 10. Disengage backhitch pins (11, View Q) with remote b. Reinstall snap pins (20) in storage lugs. control. Keep pins disengaged until gantry is fully raised Engage stabilizer rods (21, View N) with brackets (step 13).
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SETUP AND INSTALLATION 14000 OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK 4-38 Published 05-12-16, Control # 225-03...
14000 OPERATOR MANUAL SETUP AND INSTALLATION Install Boom Butt Lifting Boom Butt Figure 4-20 for the following procedure. Boom butt (1) is equipped with lifting lugs as shown. To handle boom butt (1), proceed as follows: NOTE: When the boom butt is lifted with the current production lifting lugs, the centerline of the butt will be approximately parallel to ground.
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SETUP AND INSTALLATION 14000 OPERATOR MANUAL Working Position Lift 14COM4139 Stored 14COM4197 Position 14COM4138 View A Stored Position Working Position View B View C View H (Looking at Front of Crane) 14COM4193 14COM4140c View D Open Disengaged Closed Engaged View E...
14000 OPERATOR MANUAL SETUP AND INSTALLATION Connect Boom Butt to Crane 11. Raise butt slightly and move guide pins (7) from assembly holes to storage holes (View G). Do not lower Figure 4-21 for the following procedure. boom butt to ground until guide pins are stored.
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SETUP AND INSTALLATION 14000 OPERATOR MANUAL 172° Maximum 3 and 4 14COM4141 View A Assembly Position 14COM4142 View C 14COM4138 View B Stored Position 14COM4144 View E 14COM4143 View D Block if Required FIGURE 4-22 4-42 Published 05-12-16, Control # 225-03...
14000 OPERATOR MANUAL SETUP AND INSTALLATION Remove Assembly Block Connect Boom Butt to Boom Figure 4-22 for the following procedure. Figure 4-22 for the following procedure. 1. Lower mast (2, View A) to 172° and lower assembly 1. Disconnect pendants (7, View B) from storage lugs (8) block (3) and chain sling (4) onto trailer (5) or onto on mast (2).
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SETUP AND INSTALLATION 14000 OPERATOR MANUAL (stored) 14COM4146 View G 14COM4148 14COM4145a W34API View F P2454 View J Left-Front Corner W33API of Rotating Bed View H Right-Front Corner of Rotating Bed View N Storage Position Pin Here with LUFFING JIB...
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14000 OPERATOR MANUAL SETUP AND INSTALLATION NOTE: When performing following steps, thoroughly clean ends of hydraulic hoses, couplers, cable plugs, and CAUTION receptacles before connecting them. Boom Butt Damage 11. Disconnect electric cable (WBC, View B, Figure 4-8) Avoid overload damage to boom butt: from terminating plug on right-front corner of rotating bed.
SETUP AND INSTALLATION 14000 OPERATOR MANUAL PRE-RAISING CHECKS CRANE DISASSEMBLY Make following checks and correct any defects before Lower Boom and Jib to Ground raising attachment: Crane on firm, level surface with crawlers blocked if required per capacity chart.
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14000 OPERATOR MANUAL SETUP AND INSTALLATION 4. Continue to lower boom onto blocking until boom straps Store pins (10, View D) in each end of bottom strut are resting in brackets on boom inserts OR, if equipped (1a). with intermediate suspension, proceed as follows:...
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SETUP AND INSTALLATION 14000 OPERATOR MANUAL 14COM4138 (stored) View A 14COM4146 View C 14COM4148 14COM4145a W34API View B P2454 View D W33API Left-Front Corner of Rotating Bed View E Right-Front Corner of Rotating Bed View F Storage Position Pin Here with...
14000 OPERATOR MANUAL SETUP AND INSTALLATION Disconnect Boom Butt from Boom 1. Select Liftcrane Mast Capacities chart in configuration screen of RCL display. DANGER The mast and gantry controls will not operate properly Falling Mast/Boom Hazard and the mast operating limits will remain off until the Prevent mast from falling: proper capacity chart is selected.
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SETUP AND INSTALLATION 14000 OPERATOR MANUAL CAUTION Wire Rope Damage 14COM4112 To prevent damage to wire rope and mast: • Do not operate rear load drum until wire rope is clear of lacing in mast View L 14COM4141 Assembly Position View K °...
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14000 OPERATOR MANUAL SETUP AND INSTALLATION 10. Boom down until hooked connectors (10, View N) in 15. Pin pendants (7, View M) to storage lugs (8) on mast (2). boom butt disengage fixed pins (11) in insert (12). 16. Position trailer as shown in View K.
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SETUP AND INSTALLATION 14000 OPERATOR MANUAL Closed Disengage Engage View A Stored 14COM4186a View B Stored Position 14COM4139 Working Position View D Lift Working Position View C 14COM4187a 14COM4199 Stored Position View E View F 14COM4138 FIGURE 4-24 4-52 Published 05-12-16, Control # 225-03...
14000 OPERATOR MANUAL SETUP AND INSTALLATION Remove Boom Butt 9. Rotate locking cover (5, View A) up and pin it closed. 10. Lower wire rope guide (8) to stored position: Figure 4-24 for the following procedure. Remove pins (9, View D) from lower holes, raise 1.
14000 OPERATOR MANUAL SETUP AND INSTALLATION Remove Counterweight 3. Perform following steps in operator’s cab: Turn off boom hoist (Drum 4) park switch. Remove Crane Counterweight b. Turn on setup remote control in function mode screen of main display. If not already done, fully raise mast arms (2, View C) DANGER using switch in operator’s.
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14000 OPERATOR MANUAL SETUP AND INSTALLATION NOTE: The mast will rise to approximately 126° as the 12. Raise gantry, as follows: gantry is lowered. Disengage backhitch pins (12, View F) with remote 9. Lower gantry (View G) with remote control until control.
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SETUP AND INSTALLATION 14000 OPERATOR MANUAL View B View A Remove crane counterweight before removing carbody counterweights. Item Description Pin with Hair-Pin Cotters (2 each box) Chain Sling Lifting Lug Carbody Counterweight (center) Carbody Counterweight (side, Series 3 only) Step with Quick-Release Pins...
Mast Capacities Chart at end of this section 8. Store pins (1, View B) in lugs on carbody. The 14000 must be in the following configuration to 9. For Series 3, repeat steps for each carbody side assemble and remove the carbody counterweights and to counterweight (5).
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SETUP AND INSTALLATION 14000 OPERATOR MANUAL Circled Numbers Correspond to REMOVE CRAWLERS Procedure Item Description Drive Shaft Shaft Storage Bracket 14COM4120 Drive Shaft Flange Motor Flange Screw (4 each) Drive Shaft Guard Safety Pin View A Grease Line (from Crawler)
14000 OPERATOR MANUAL SETUP AND INSTALLATION Remove Crawlers Figure 4-8 Figure 4-27 through Figure 4-30 for the following procedure. 1. Rotate each crawler step in and down from working position to stored position. 14COM4121 Crawler Step (Stored Position) Crawler Step...
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SETUP AND INSTALLATION 14000 OPERATOR MANUAL Circled Numbers Correspond to REMOVE CRAWLERS Procedure P1451a 14COM4117 View C Stored on Carbody 14COM4118aa View B View A P2476a View D P1451 See Liftcrane Mast Capacities Chart at end of this section for lifting capacities...
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14000 OPERATOR MANUAL SETUP AND INSTALLATION make it extremely hard to lift the crawler away from the carbody. To break the binding, perform step 10. Break binding in connection between crawler and DANGER carbody: Falling Load Hazard Install blocking (14, View H) snugly between ground Prevent structural failure of components while handling and both ends of crawler—under roller (13) at one...
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SETUP AND INSTALLATION 14000 OPERATOR MANUAL Circled Numbers Correspond to LOWER MAST Procedure Item Description Mast Arm (2) Mast Gantry Gantry Cylinder (2) Pin with Cotter Pins(2) Backhitch Pin (2) Backhitch Handling Strap (8) Storage Link (2) Stud with Cotter Pin (2)
14000 OPERATOR MANUAL SETUP AND INSTALLATION Remove Assembly Block 3. BOOM UP (with boom hoist control in cab) to raise mast (2) over center to rear. See Remove Assembly Block steps on Page 4. Stop raising mast when it contacts gantry (View A).
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SETUP AND INSTALLATION 14000 OPERATOR MANUAL 4 Disengaged 4 Engaged View B 14COM4105a View C OPERATING POSITION View A SHIPPING POSITION Item Description Typical cab shown Operator’s Cab Rotating Bed Hair-Pin Cotter Hitch Pin Mirror Shipping Hole Operating Hole FIGURE 4-33...
14000 OPERATOR MANUAL SETUP AND INSTALLATION Install Protective Covers on Cab Windows If equipped, install optional protective covers on windows of operator’s cab (see Figure 4-7). Store Operator’s Cab – Standard Cab For Vision Cab, go to page 4-69 Figure 4-33 for the following procedure.
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SETUP AND INSTALLATION 14000 OPERATOR MANUAL Disengaged Engaged View B View C OPERATING POSITION View A SHIPPING POSITION Item Description Operator’s Cab Rotating Bed Hair-Pin Cotter Hitch Pin Mirror Shipping Hole Operating Hole FIGURE 4-34 4-68 Published 05-12-16, Control # 225-03...
14000 OPERATOR MANUAL SETUP AND INSTALLATION Store Operator’s Cab – Vision Cab Figure 4-34 for the following procedure. Rotate operator’s cab (1) to shipping position as follows: 1. Rotate mirror (5, View C) inward against cab for shipping. 2. Remove hair-pin cotter (3, View B) from top retaining hole in hitch pin (4).
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SETUP AND INSTALLATION 14000 OPERATOR MANUAL P2385 Store View B OPERATING POSITION View A 14COM4104a P218 View C View E View D P1430d P1430c Item Description Item Description Right Front Carbody Jack Control Jack Pad Right Rear Carbody Jack Control...
14000 OPERATOR MANUAL SETUP AND INSTALLATION Install Crane on Trailer 3. Retract jacks (3) to lower crane onto trailer. 4. Remove jack pads (6, View E) from jacks and store jack Figure 4-35 for the following procedure. pads (View C).
• Avoid improper use. This ladder is intended for use of insert. Use following procedure: only on Manitowoc #76 boom inserts. Any other use is prohibited 1. Lower boom onto blocking at ground level. Boom sections must be horizontal.
Lift ladder (1, View D) to desired outside location on insert Assist Crane Requirements (6). Either the 14000 live mast or an assist crane can be used to Ladder must be securely hooked over backside of upper handle, assemble, and disassemble the boom and jib chord and lower pads (8) must rest firmly against lower components.
SETUP AND INSTALLATION 14000 OPERATOR MANUAL Handling Components Handle boom and jib sections with care to avoid damaging lacings and chords. All boom sections have lifting lugs as WARNING shown in Figure 4-38. Falling Boom Hazard Do not attempt to handle more boom with mast than specified on Boom Assembly drawing.
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14000 OPERATOR MANUAL SETUP AND INSTALLATION 14COM4192 Boom Butt without Drum Boom Butt Boom Insert with Drum Item Description Assembly Block Chain Sling (4-leg) Lifting Sling (user furnished) 4–6 Not used Lifting Lug on Chord (2) Lifting Link (2) Front Lug on Chord (2)
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SETUP AND INSTALLATION 14000 OPERATOR MANUAL Item Description Jib Backstay Lug 18 ft (5.5 m) Insert Boom Inserts (stored) Boom Top Fixed Pin Hooked Connector Pin with Safety Pin Boom Straps Strap Links View C 14COM4152 STRAPS WORKING Pin with Cotter Pins...
14000 OPERATOR MANUAL SETUP AND INSTALLATION Boom Installation—#76 NOTE: Raise boom top wire rope guide before attaching lifting slings to boom top (see Figure 4-38). Figure 4-39 for the following procedure. 4. Position dead-end link (15, View G) on top of bar (16) to 1.
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SETUP AND INSTALLATION 14000 OPERATOR MANUAL 3 or 5 14COM4157 (stored) View B (stored) 14COM4158 View C 14COM4156 View A — Shipping Configuration Position B 272 - 292 ft (83 - 89 m) Position A Boom Length 223 - 262 ft (68 - 80 m)
14000 OPERATOR MANUAL SETUP AND INSTALLATION Install Intermediate Suspension Raise strut assembly (1) high enough to allow strap links (7) to be rotated into working position. Figure 4-40 for the following procedure. 4. See View D for this step: 1. See View A for this step:...
Remove Lower Boom Point Sheaves recalibrated as instructed in Folio 2128, Manitowoc Depending on boom length (and luffing jib length if installed) Model 14000 Rated Capacity Limiter (RCL) / Rated it may be necessary to remove lower boom point sheaves. Capacity Indicator (RCI) Manual.
14000 OPERATOR MANUAL SETUP AND INSTALLATION Install Pile Driver Adapter If required, attach pile driver adapter. See Pile Driver Adapter Lift topic Page Install Clamshell Wire Rope Guide If required for clamshell operation, prepare the lower boom point as shown in Figure 4-45.
14000 OPERATOR MANUAL SETUP AND INSTALLATION Install Block-Up Limit Control and Connect Boom Wiring Install block-up limit components as shown in Figure 4-43 and in Boom Wiring and Limits Electrical drawing at end of this section. Connect plugs from electric cables to corresponding...
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SETUP AND INSTALLATION 14000 OPERATOR MANUAL WWN4 WWN3 WWN2 WWCB WJN1 WWN1 WWCB WBN1 WBN1 Figure 4-22 View H 14COM4191 FIGURE 4-44 4-84 Published 05-12-16, Control # 225-03...
14000 OPERATOR MANUAL SETUP AND INSTALLATION Boom Removal Disassembly of boom sections is the reverse of assembly. 1. If equipped with intermediate suspension, proceed as Lower Boom and Jib to Ground follows: See Crane Disassembly instructions page 4-46. Figure 4-40 for steps 1a through 1l.
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SETUP AND INSTALLATION 14000 OPERATOR MANUAL Standard Three Sheave Clusters Installed 14COM4165 Install an equal amount of shims on both ends of each shaft and spacer to limit side play to 1/32 in (0.8 mm) Optional Sheave Clusters (2 and 3) Removed...
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14000 OPERATOR MANUAL SETUP AND INSTALLATION Optional Two Load Lines Over Lower Point 14COM4165b Install an equal amount of shims on both ends of each shaft and spacer to limit side play to 1/32 in (0.8 mm) Optional Clamshell 14COM4165c...
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14000 OPERATOR MANUAL SETUP AND INSTALLATION Lower Boom Point Assembly 4. If sheave clusters (3 and 4) are being removed, proceed as follows: Figure 4-45 for the following procedures. Pull sheave clusters out of lower boom point. Standard Lower boom point (1) is equipped with seven b.
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SETUP AND INSTALLATION 14000 OPERATOR MANUAL P547 (Stored) P544 View A J1 or J3 View A View B Head Toward Outside 14COM4166a View C View E View D P545 P211 Item Description Jib Butt Jib Top Jib Insert Jib Stop...
See Jib Assembly drawing at end of this section for jib WARNING makeup. Collapsing Jib Hazard The jib assembly may be shipped from Manitowoc as shown To prevent death or serious injury, do not stand on, inside, Figure 4-47. or under jib during assembly. Always stand outside of jib Jib offsets (5°, 15°, 25°) are set by changing the lengths of...
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SETUP AND INSTALLATION 14000 OPERATOR MANUAL ° Offset ° Offset P1, P2, or P3 ° Offset View C 14COM4169 14COM4168 From View A Assist Crane Lift Jib Point to Assist in Pinning Backstay Pendants View D Item Description Jib Butt Jib Top Basic Jib Pendant —...
14000 OPERATOR MANUAL SETUP AND INSTALLATION Figure 4-48 for the following procedures. Install Backstay Pendants See View C for the following procedure. Install Jib Pendants 1. Install backstay links (5). NOTE: With the exception of the basic pendants, the jib pendants must be installed in the same sequence 2.
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SETUP AND INSTALLATION 14000 OPERATOR MANUAL Item Description Installed Engaged Jib Stop Assembly Disengaged P550 Jib Strut Pin with Snap Pin Boom Top Pin with Cotter Pin Offset Pin with Snap Pins Stored Inner Tube View C Link P546 View B...
14000 OPERATOR MANUAL SETUP AND INSTALLATION Install Jib Stop Install Load Line See Load Line Reeving instructions Page 109 for proper routing and reeving of load lines. WARNING Remove the rope guards (Figure 4-50) to pull the load line through the jib point and strut without removing the socket Crushing Injury and wedge.
SETUP AND INSTALLATION 14000 OPERATOR MANUAL Jib Removal—#134 Secure cable extension in jib butt for storage. d. Coil excess control cable (13, View F) onto winch. 2. Readjust length of jib stop by pinning it in 5° offset position (View A).
Any side load or torque generated by owner supplied attachments will reduce design loads given in this section. In such cases, contact your Manitowoc dealer for specifications which meet your particular application. Values given in this publication apply to pile driver adapter only.
SETUP AND INSTALLATION 14000 OPERATOR MANUAL WIRE ROPE INSTALLATION NOTE: Wire rope manufacturer’s recommendations take precedence over information in this section. Reel Wire Rope Storage Drum Store wire rope in coils or on reels off the ground or floor in a Brake clean and dry indoor location.
14000 OPERATOR MANUAL SETUP AND INSTALLATION A925 Seizings Wire Rope Type WARNING Required Preformed Falling Load Hazard Nonpreformed Wire rope can be pulled out of drum if following steps are not taken: Place free end of seizing wire in valley between two strands.
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14000 OPERATOR MANUAL SETUP AND INSTALLATION Winding Wire Rope onto Drum Wraps of First Layer Tight Against See Drum and Lagging Chart in Capacity Chart Manual for Wedge Drum and Against Each Other correct size of drum laggings, if used.
SETUP AND INSTALLATION 14000 OPERATOR MANUAL Anchoring Wire Rope to Socket and Wedge 1. Assemble wire rope and wedge to socket so live end of wire rope is in a straight line with socket pin hole. Do not Figure 4-57 for the following procedure.
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14000 OPERATOR MANUAL SETUP AND INSTALLATION T (Rope Clip Nut Torque) Wire Rope/Clip Size TL (Tail Length) inch 1-1/8 1-1/4 Standard 6 to 8 Strand Wire Rope (mm) (22.23) (25.4) (28.58) (31.75) Minimum of 6 rope diameters, Torque but not less than 6 in (150 mm)
4. Securely tighten locking screw. Pad Eye Usage for Wire Rope Reeving Figure 4-59 for the following procedure. Some rotation-resistant wire rope supplied by Manitowoc is Button equipped with a Number 1.5 pad eye welded to the leading end of the wire rope.
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14000 OPERATOR MANUAL SETUP AND INSTALLATION A1189 A09310 Pull Rigging Line Rope with Winch or Clips Fork-Lift Truck Rigging Wire Rope Line from Drum Wire Rope P1519 Boom Point Sheaves Load Block Sheaves EXAMPLE Item No. 1.5 0.63 16.00 Pad Eye 0.25...
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SETUP AND INSTALLATION 14000 OPERATOR MANUAL 2-Part Reeving 1 in or 26 mm Wire Rope Item Description Lower Boom Point 4 or 6 Load Block (multiple sheave) Upper Boom Point 1-Part Reeving Weight Ball 1 in or 26 mm Wire Rope...
14000 OPERATOR MANUAL SETUP AND INSTALLATION LOAD LINE REEVING Wire Rope Specifications WARNING See Wire Rope Specifications in Capacity Chart Manual for Falling Load Hazard the following information: Avoid damage to wire rope or wire rope guides. Route • Parts of line required for various loads...
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SETUP AND INSTALLATION 14000 OPERATOR MANUAL All Views from Right Side of Crane F, R, or L - F or A - F or A - Boom Butt Wire Fixed Jib Strut Rope Guide Wire Rope Guide Boom Top Wire...
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14000 OPERATOR MANUAL SETUP AND INSTALLATION 5-1/2 in 4-1/2 in 140 mm 115 mm Boom Top Wire Rope Guide with 1 in Wire Rope Aux Drum Viewed from REAR See Next Page for Items 1 and 2 Lower Boom Point...
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SETUP AND INSTALLATION 14000 OPERATOR MANUAL 14COM4178a Boom Top Wire Rope Guide Auxiliary Drum with 1 in Wire rope Inboard Side of Both Inboard Side of Both Upper Sheaves Upper Sheaves Both Sides of Both Sides of Sheave Sheave Luffing Hoist Rope to...
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14000 OPERATOR MANUAL SETUP AND INSTALLATION Boom Top Wire Rope Guide for Alternate Auxiliary Drum with 19 mm Wire Rope 10-7/16 in 265 mm Inboard Side of Both Upper Sheaves Both Sides of Sheave View from Front Item Description Clamp Assembly...
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SETUP AND INSTALLATION 14000 OPERATOR MANUAL 6064-1_2 S7 S6 S5 S3 S2 14.0 ft 4.3 m 18.6 ft 5.7 m 14 Parts of Line NOTE: Load block (3) to Lower Boom Point (2) minimum distance is controlled by 2-1/2° fleet angle...
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14000 OPERATOR MANUAL SETUP AND INSTALLATION 6064-3_4 S7 S6 S3 S2 14.0 ft 4.3 m 18.6 ft 5.7 m 12 Parts of Line NOTE: Load block (3) to Lower Boom Point (2) minimum distance is controlled by 2-1/2° fleet angle...
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SETUP AND INSTALLATION 14000 OPERATOR MANUAL 6064-5_6 S7 S6 15.3 ft S3 S2 4.7 m 19.9 ft 6.1 m 10 Parts of Line NOTE: Load block (3) to Lower Boom Point (2) minimum distance is controlled by 2-1/2° fleet angle...
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14000 OPERATOR MANUAL SETUP AND INSTALLATION 6064-7_8 S7 S6 S4 S3 15.3 ft S2 S1 4.7 m 19.9 ft 6.1 m 8 Parts of Line NOTE: Load block (3) to Lower Boom Point (2) minimum distance is controlled by 2-1/2° fleet angle...
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SETUP AND INSTALLATION 14000 OPERATOR MANUAL 6064-9_10 S7 S6 S4 S3 15.3 ft S2 S1 4.7 m 19.9 ft 6.1 m 6 Parts of Line NOTE: Load block (3) to Lower Boom Point (2) minimum distance is controlled by 2-1/2° fleet angle...
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14000 OPERATOR MANUAL SETUP AND INSTALLATION 6064-11_13 13.8 ft 4.2 m Dead-End Socket And Wedge Block-Up Limit Weight 18.4 ft 5.6 m 4 Parts of Line NOTE: Load block (3) to Lower Boom Point (2) minimum distance is controlled by 2-1/2° fleet angle 7.1 ft...
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SETUP AND INSTALLATION 14000 OPERATOR MANUAL Item Description Tieback Lug with 1-3/16 in (30 mm) Diameter Slotted Hole Sling with Shackles (owner furnished) Load Block P2386 14COM4183 2 Places Front of Rotating Bed FIGURE 4-64 4-120 Published 05-12-16, Control # 225-03...
4-64) for tying back the load block when not in use. gantry and mast sheaves as shown in Figure 4-65. Manitowoc provides a 7/8 in (22 mm) terminator socket and Specifications wedge for anchoring the wire rope to the dead-end link in the gantry.
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14000 OPERATOR MANUAL LUBRICATION SECTION 5 LUBRICATION LUBRICATION See Folio 2250 at the end of this section. Manitowoc Published 05-12-16, Control # 225-03...
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14000 OPERATOR MANUAL MAINTENANCE CHECKLIST SECTION 6 MAINTENANCE CHECKLIST INSPECTION AND MAINTENANCE FIBERGLASS MAINTENANCE CHECKLIST See Bulletin W04-009 at the end of this section. See F2097 at the end of this section. Manitowoc Published 05-12-16, Control # 225-03...
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Preparation for Cold Weather............3-63 Manitowoc...
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