1. Overview 1.1. Scope This manual is intended for maintenance and repair of DP405 portable radio, and can only be used by engineers and professional technicians who are trained by Kirisun. The parameters in this manual may vary with technology improvement, so for updated technical information, please contact Kirisun or its local dealers.
DP405 Service Manual Faults caused by unauthorized disassembly, repair and modification. Man-made damage such as wear, mechanical damage, burning, and waterlogging. Product serial number is damaged or the product brand is unable to identify. After the warranty expired, lifetime service is still available. We also provide service components to service station and staff at favorable price.
DP405 Service Manual requirements. The available features are listed below: Feature Usage None No feature High/low Power Press this key to switch high/low power. Broadcast Call Press this key to make a broadcast call. If there is CTCSS on the current analogue channel, press this key to switch to carrier squelch mode to cancel CTCSS feature.
DP405 Service Manual 2.4. Basic Operation Power on/off the Radio When the radio is off, turn the volume knob clockwise until a click is heard to power on the radio; when the radio is on, turn the volume knob counter-clockwise until a click is heard to power off the radio.
DP405 Service Manual 3.2. TX Circuit The TX circuit is mainly composed of three parts below: RF Power Amplification Circuit RDA1846S outputs RF signal from pin 18 and enters first-level pre-drive amplifier (Q502) for initial amplification; then it enters second-level pre-drive amplifier (Q503) and drive amplifier (Q501) for further power amplification, ensuring sufficient drive power signal can be offered to final amplifier for ultimate power amplification;...
DP405 Service Manual 3.4. Power Section The radio applies 7.4V lithium-ion battery for power supply. RF power amplification and audio power amplification are directly powered by battery; the battery outputs 3.6V to supply power to PMU in RDA1846S and LT1901 through DC-DC switch; 3M, 3C and USB3.3V output from PMU separately supply power to other baseband circuits;...
DP405 Service Manual TX Path of Direct Frequency Synthesis Modulation Method of Direct Frequency Synthesis TX Filter based on Digital Signal Processing Technique TX Modulation Gain Number is Adjustable Digital voice activates TX control High-performance Fractional PLL Frequency Synthesizer ...
DP405 Service Manual HPL_OUT MOD1 Digital MIC signal output HPR_OUT MOD2 SINK3 NC_SINK3 GPIO_D45 JM_SDATA Encrypted IC GPIO_D55 NC_GPIO GPIO_D59 APC_SW2 APC_SW2 GPIO_D105 NC_GPIO GPIO_D43 APC_SW1 APC_SW1 GPIO_D8 NC_GPIO GPIO_D9 QT/DQT IN QT/DQT IN GPIO_D1 LCD_BL LCD backlight control 3.6.2. RDA1846S Port Description...
DP405 Service Manual RFIN RF signal input AVDD Power supply No connection RFOUT RF signal output No connection No connection AVDD Power supply PABIAS PA bias supply for PA AVDD Power supply Chip enable,high active; Chip sleep,low active GPIO7 Gpio7/vox(When Gpio7=VH, vox is active; else VL)
DP405 Service Manual LT1901A IC200 24LC512 E2PROM,saves channel frequency data, feature parameters and modulation parameters TDA8547TS Receiver audio power amplification Q500 RD07S2B TX final power amplification DTA144EE APC output switch Q507 3SK318 Receiver power amplifier Q200 DTC144EE Red LED driver...
DP405 Service Manual 4.2. Scan Enabling Scan Press the Scan programmable key to enable Scan and listen to activities on other channels. Press Scan key again to exit Scan. Scan List Each channel can be related to one “Scan List” though dealer programming. The radio can only start Scan on channels related with “Scan List”.
DP405 Service Manual Whisper Enable Whisper and talk to the mic, and the called party can hear the voice clearly. Alert Tone The aler tone can be set by PC software and you can enable/disable all kinds of alert tone.
Programming procedures is listed as follows: A.Install DP405 programming software; B.Use a programming cable to connect the radio and PC. For detailed instruction, please refer to Help file in the programming software and DP405 user guide. Radio Programming Cable 5. Attaching and Detaching This radio is a sophisticated communication device with precise and compact structure.
DP405 Service Manual Attaching the Battery Press ① to pop up the belt clip, and align the battery with the aluminum shell to insert the battery in the direction as ② shows; press the bottom of battery until it is locked.
DP405 Service Manual 5.4. Detaching the Housing from the Chassis (see figure below) (1) Detach the antenna; (2) Detach the two knobs and circlips; (3) Detach the two knob nuts and antenna nut; (4) Detach the two screws as shown below;...
DP405 Service Manual 5.5. Detaching the Motherboard from the Chassis (see figure below) Take out the screws; Take out the top waterproof pad and use the soldering iron to detach the antenna; the motherboard (including PTT and PCB) and aluminum bracket can be therefore detached. Be careful when you take out the motherboard and do not damage the connection between PTT PCB and motherboard.
DP405 Service Manual 6. Modulation and Test 6.1. Method During the repair, if the components are changed, you need to test and adjust theh technical specification. 6.1.1. Components needed for adjustment (1)antenna interface converter (2)universal interface 6.1.2. PC Test Mode Modulation Method:...
DP405 Service Manual Note: the frequency above can be programmed by software. Operation method: a)Open the programming software; b)Click Edit menu (or use shortcut key Tv), select the test frequency in the drop-down menu; c)Edit the frequency in the popped-up edit list.
DP405 Service Manual Oscilloscope DC 30MHz Frequency range:50Hz - 10KHz High-sensitivity frequency Counter Frequency stability:0.2ppm or lower Ammeter Frequency range: 50Hz - 10KHz Audio frequency voltmeter Voltage range: 1mv - 10v Frequency range:50Hz - 5KHz or higher Audio generator Output:0 -1v Capacity:at 1KHz, ≤3%...
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DP405 Service Manual transmitting, but the B.The microphone is broken. Change to a new one. called radio cannot hear anything The green indicator A.The speaker is broken. Change to a new one. glows when receiving, B.The audio power amplifier U3 is broken. Change to a new IC.
DP405 Service Manual Appendix 1 Abbreviations amplify, amplifier antenna automatic power control band pass filter CTCSS continuous tone control squelch system Digital code squelch DEMOD demodulation E2PROM high pass filter instantaneous deviation control intermediate frequency Light-Emitting Diode low noise amplifier...
DP405 Service Manual Appendix 2 Material List(electronic section) List 1 DP405-02 Motherboard material list Part No. Part Name Description Quantity Position Φ6.0mm, height 4SM7-6027-A40B 2.7mm,-40dB±2dB,all MIC600 direction,2.2KΩ, PJ-208B, height 2.5mm earphone 3CE3-CZ25-D 4.5mm,pin length 2.5mm; J601 jack lead-free 3.5mm earphone...
R flake ulti-layer 1005,680P±10%,16V,X7R 681K capacitor SMD precise 135 2RE1-10-5602 1005,56K±1% R104 resistor 136 2RS1-10-155J flake resistor 1005,1.5M±5% C109 List 2 DP405-01 Motherboard Material List Part No. Part Name Description Quantity Position DP405-01_MAINBOARD_ 6PM7-4240-HMA DP405-01 PCB 161219 C60,C28,R45,C32,R109,R167,R11,R251,R252,C569, 1005,0Ω 2RS1-10-000O...
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DP405 Service Manual R flake 2CC1-10-X7R160- 1005,100nF±10%,16V,X7 C27,C100,C101,C111,C114,C117,C13,C18,C346,C22 multi-layer 104K ,C33,C43,C601,C608,C616,C15,C16,C56 capacitor C102,C104,C107,C113,C118,C122,C14,C230,C231, C232,C233,C332,C522,C523,C528,C530,C531,C532 R flake 2CC1-10-X7R500- ,C533, multi-layer 1005,470P±10%,50V,X7R 471K C535,C537,C538,C541,C549,C550,C551,C552,C553 capacitor ,C554,C559,C564,C565,C567,C568,C21,C333,R25,C R flake 2CC1-10-C0G500- multi-layer 1005,220P±5%,50V, C604,C609 221J capacitor 2CC1-20-Y5V160- flake multi-layer C123,C108,C103,C106,C119,C20,C39,C582,C615,C 2012,10uF,16V,Y5V 106Z capacitor 2CT1-TP20-100-1 R SMD tantalum 2012,10μF±20%,10V,TP...
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DP405 Service Manual R flake 2CC1-10-X7R500- 1005,1000P±10%,50V,X7 multi-layer C120,C124,C536,C562,C563,C581,R20,C526,C42 102K capacitor R flake 2CC1-10-X7R500- multi-layer 1005,27nF±10%,50V,X7R C545 273K capacitor 1DR1-NSR1020M SMD schottky NSR1020MW2T1G, D101 W2T1G diode lead-free 7MDC-4057-02A- Battery pin lead-free, brass 3FW1-42932-3023 (SC)429003/433003/4660 R SMD fuse F100 03,3216,3A/32V E general linear...
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DP405 Service Manual 1TF1-SSM3K15A R SMD field SSM3K15AFS(D1) effect tube Digital tride 1TT1-DTC144EE R SMD triode Q101,Q103,Q200,Q201,Q601,Q604,Q606,Q4,Q707 DTC144EE(26),SOT323 R240,R241,R242,R243,R100,R103,R110,R13,R245, 2RS1-10-103J R flake resistor 1005,10K±5% R28,R30,R614,R617,R46,R68,R70,R57 2RS1-10-222J R flake resistor 1005,2.2K±5% R101,R102,R246,R247 2RS1-10-274J R flake resistor 1005,270K±5% R105 SMD precise 2RE1-10-1602 1005,16.2K±1%...
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DP405 Service Manual 2CC1-16-C0G500- flake multi-layer 1608,7P±0.25P,50V,C0G 7R0C capacitor R flake 2CC1-16-C0G500- multi-layer 1608,11P±5%,50V,C0G C504 110J capacitor R flake 2CC1-16-C0G500- multi-layer 1608,9P±0.25P,50V,C0G C503 9R0C capacitor R flake 2CC1-10-C0G500- multi-layer 1005,36P±5%,50V,C0G C518 360J capacitor R flake 2CC1-10-C0G500- multi-layer 1005,12P±5%,50V,C0G C520 120J...
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DP405 Service Manual Encrypted chip, 1IM1-LTS1901A-D Liantuo LTS1901A-DP405, P405 encrypted IC lead-free 1IS1-MCP4802-A D/A switch IC MCP4802 R flake 2CC1-10-C0G500- multi-layer 1005,100P±5%,50V,C0G C24,C48 101J capacitor ESD9B5.0ST5G,5V, 1DR1-ESD9B5 TVS diode D18,D19 SOD923, lead-free R flake 2CC1-10-C0G500- multi-layer 1005,56P±5%,50V,C0G C543 560J capacitor 2012,0Ω...
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DP405 Service Manual R4,R227,R501,R508,R513,R540,R541,R557,R558,R 2RS1-10-473J R flake resistor 1005,47K±5% 61,R62 2RS1-10-683J R flake resistor 1005,68K±5% 2RS1-10-822J R flake resistor 1005,8.2K±5% 2RS1-10-153J R flake resistor 1005,15K±5% R23,R512,R542,R53 1005,10Ω±5% 2RS1-10-100J R flake resistor R244,R559,R66 1005,220Ω±5% 2RS1-10-221J R flake resistor R249,R250 2RS1-10-204J R flake resistor 1005,200K±5%...
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DP405 Service Manual capacitor R flake 2CC1-16-C0G500- multi-layer 1608,12P±5%,50V,C0G C90,C534 120J capacitor R flake 2CC1-16-C0G500- multi-layer 1608,68P±5%,50V,C0G 680J capacitor R flake 2CC1-16-C0G500- multi-layer 1608,8P±0.25P,50V,C0G C513 8R0C capacitor R flake 2CC1-10-C0G500- multi-layer 1005,6P±0.25P,50V,C0G C561 6R0C capacitor R flake 2CC1-20-X7R6R3 multi-layer 2012,4.7uF±10%,6.3V...
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DP405 Service Manual R flake 2CC1-16-X7R500- multi-layer 1608,470P±10%,50V,X7R 471K capacitor wire φ0.40, internal 2LH1-R401R5-R0 R SMD air core diameter φ1.5, pin height L44,L45 3-05 inductor 0.5mm 2LH1-R301R5-L05 R SMD air core wireφ0.30 internal L46,L503 inductor diameterφ1.5 high pin 2LH1-R301R5-R0 SMD air core wireφ0.30 internal...
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DP405 Service Manual wound inductor core 5FE1-BLM21P300 R SMD EMI 2012,BLM21P300S/BLM2 L512,L514 suppression filter 1PG300S(0149-05) 2CC1-20-X7R500- flake multi-layer 2012,470P±10%,50V,X7R L520 471K capacitor 1TF1-RD07MUS2 SMD field effect RD07MUS2B,internal Q500 tube diameter SMD field effect 1TF1-RD01MUS2 RD01MUS2 Q501 tube 1TT1-2SC5108-Y R SMD triode...
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DP405 Service Manual 2RS1-10-203J R flake resistor 1005,20K±5% R529,C4 1005,33Ω±5% 100 2RS1-10-330J R flake resistor R510 1608,270Ω±5% 101 2RS1-16-271J R flake resistor R515 102 2RS1-16-333J R flake resistor 1608,33K±5% 103 2RS1-16-224J R flake resistor 1608,220K±5% SMD precise 104 2RE1-16-1003 1608,100K±1%...
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DP405 Service Manual compensated crystal oscillator R flake 2CC1-10-X7R160- multi-layer 1005,68nF±10%,16V,X7R 683K capacitor R flake 2CC1-10-X7R160- multi-layer 1005,47nF±10%,16V,X7R 473K capacitor R flake 2CC1-10-X7R500- 1005,1800P±10%,50V,X7 multi-layer 182K capacitor R flake 2CC1-10-C0G500- multi-layer 1005,10P±0.5P,50V,C0G 100D capacitor 2RS1-10-333J R flake resistor 1005,33K±5% R18,R31,R616...
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DP405 Service Manual 123 2RS1-10-564J R flake resistor 1005,560K±5% 1005,100Ω±5% 124 2RS1-10-101J R flake resistor 1005,820Ω±5% 125 2RS1-10-821J R flake resistor 126 2RS1-10-474J R flake resistor 1005,470K±5% R605 R flake 2CC1-10-X7R100- 1005,1μF±10%,10V,X7R multi-layer C38,C52,C54,C55 105K capacitor 1005,470Ω±5% 128 2RS1-10-471J R flake resistor...
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Φ2.5mm*8mm 4208/PT4208/AP570/DP570/ S660 S760-PTT-140102.PCB,FR4,38X9.3MM thick :0.4MM, 6PD7-4038-HPC S760 PTT board lead-free 6SS3-BJ4038-B KBJ-17 belt clip S760/DP405 belt clip lead-free 0SS3-4038-B KBJ-17 belt clip ABS, black 7MJP-4038-01E-W0 KBJ-17 belt clip ABS; black lead-free 7MJS-7013-01B-N R KBJ-09 belt clip bracket lead-free, stainless steel φ1.00 lead-free...
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DP405 Service Manual 7MHR-4169-01A-W0 DP405 PTT key Silica gel, black, lead-free 7MHR-4169-02A-WC DP405 guide beam lead-free, white, silica gel 7MJS-4038-01A-W0 S760 shaft lead-free φ7 mic waterproof cloth Diamater φ7mm, thickness 0.1mm 7GCB-070001 Speaker 7200,6500,S780, Φ40, impedance 16Ω, power 1W, lead-free 4SS7-4005-016-100C S785,S760,S765,567...
DP405 Service Manual Appendix 4 Accessory List Accessory Quantity Antenna Belt Clip Earphone Cover Charger Battery Belt Clip Screw Battery Charger Power Adaptor Antenna Strap Power adapator User Guide Warranty Card Strap...
DP405 Service Manual Diagram 5 Module Schematic Diagram (6PD7-4038-HL1G) AVDD_PLL FOR ANALOG PLL CVDD_PLL FOR DIGITAL PLL AVDD_USB FOR ANALOG USB D1V8 USB3V3 D1V2A CVDD_USB FOR DIGITAL USB CVDD0 FOR CORE CVDD1 FOR COMACC PVDD1 FOR MEMCTL1 IO R143 AVDD_PLL...
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DP405 Service Manual AF_VOL_IN RED_LED LDAC ENC_0 LDAC_PC/TV SPI_DA_OUT PTT_KEY VOUTB VCCN SPI_CLK GREEN_LED DACS_SW1 VOUTA ENC_1 K E Y P A D _ B L MCP4802 RDA_SQL R167 SPI_DA_OUT SPI_CLK C346 100nF SPI_/CS RDA_PDN AFCO_2 LDAC_PC/TV DACS_SW1 BLM11A601S BLM11A601S...
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DP405 Service Manual AF_VOL_IN RED_LED LDAC ENC_0 LDAC_PC/TV SPI_DA_OUT VOUTB PTT_KEY VCCN SPI_CLK GREEN_LED DACS_SW1 VOUTA ENC_1 K E Y P A D _ B L RDA_SQL MCP4802 R167 SPI_DA_OUT SPI_CLK C346 100nF SPI_/CS RDA_PDN AFCO_2 LDAC_PC/TV DACS_SW1 BLM11A601S BLM11A601S...
DP405 Service Manual Diagram 5 Module Schematic Diagram (6PM7-4320-HBA) AVDD_PLL FOR ANALOG PLL CVDD_PLL FOR DIGITAL PLL AVDD_USB FOR ANALOG USB D1V8 USB3V3 D1V2A CVDD_USB FOR DIGITAL USB CVDD0 FOR CORE CVDD1 FOR COMACC PVDD1 FOR MEMCTL1 IO R143 AVDD_PLL...
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