Kirisun PT6800 Service Manual
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Dangerous!
Do not connect the AC power or DC power over 8.6V with
any connector or terminal of the radio. Otherwise it will cause
fire, electric shock or damage to the radio.
Warning!
Do not reverse power connection.
It may cause harm to the radio if signal input on the antenna
connector is larger than 20 dBm (100mW).
Do not turn on the radio before the antenna or load
connection is completed.
If the antenna has been damaged, do not use the radio.
Damaged antenna may cause light burning on skin.
Though the radio is waterproof, it's better to avoid putting it
in rain or snow, or any other liquid to ensure its life and
performance.
Statement!
Kirisun Electronics (Shenzhen) Co., Ltd owns the copyright
of KSP6800 software.
Unauthorized duplication of KSP6800 software is strictly
prohibited.
Kirisun Electronics (Shenzhen) Co., Ltd owns the copyright
of the MCU software.
Kirisun Electronics (Shenzhen) Co., Ltd owns the copyright
of the radio outward appearance/structure/circuit design.
Kirisun Electronics (Shenzhen) Co., Ltd owns the copyright
of this service manual. Unauthorized publication is prohibited.
Kirisun Electronics (Shenzhen) Co., Ltd owns the
trademarks "KIRISUN", "
", and "科立讯".
PT6800 Service Manual
Contents
Chapter 1 Overview.......................................................................................... 1
Chapter 2 External View and Functional Keys ................................................ 1
Chapter 3 Mode Introduction ........................................................................... 2
Chapter 4 Circuit Description........................................................................... 3
Chapter 5 Function Description and Parameter Setting ................................... 8
Chapter 6 Disassembly for Repair.................................................................. 10
Chapter 7 Adjustment ..................................................................................... 12
Chapter 8 Specifications ................................................................................. 16
Chapter 9 Servicing and Testing Equipment .................................................. 16
Chapter 10 Troubleshooting ........................................................................... 16
Appendix 1 Abbreviations .............................................................................. 17
Appendix 2 Electronic Parts List.................................................................... 17
Appendix 3 Structural Parts List .................................................................... 23
Appendix 4 Accessories.................................................................................. 24
Figure 1 PT6800 Block Diagram ................................................................... 25
Figure 14 PT6800 PTT Board Bottom Layer Position Mark Diagram.......... 37
Figure 15 KB-36C Schematic Circuit Diagram ............................................. 38
Figure 16 KBC-60Q Schematic Circuit Diagram .......................................... 39
Figure 17 PCB Layout 1................................................................................. 40
Figure 18 PCB Layout 2................................................................................. 41

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Summary of Contents for Kirisun PT6800

  • Page 1: Table Of Contents

    Figure 2 PT6800 Main Board Schematic Circuit Diagram......26 performance. Figure 3 PT6800 Main Board Top Layer Position Mark Diagram ....27 Figure 4 PT6800 Main Board Bottom Layer Position Mark Diagram ..28 Figure 5 PT6800 Main Board Top Layer Position Value Diagram....29 Figure 6 PT6800 Main Board Bottom Layer Position Value Diagram..
  • Page 2: Chapter 1 Overview

    1.1 Introduction This manual applies to the service and maintenance of please fill in an application form as below. PT6800 trunking portable radios, and is intended for use by e.g. engineers and professional technicians that have been trained Component Application Form by Kirisun.
  • Page 3: Chapter 3 Mode Introduction

    PT6800 Service Manual flashes red while in low battery power. Appears while you are scanning. (Conventional Mode only) B. On/Off/Volume Control Knob Appears when the transmitting power is low. Rotate clockwise till a sound of click is produced to turn on Appears when you are in home system, and disappears the radio;...
  • Page 4: Chapter 4 Circuit Description

    PT6800 Service Manual Please refer to Chapter 7 Adjustment. and then goes to the first mixer (Q19). AGC Circuit AGC circuit, which consists of Q17 and its peripheral circuit, will work to reduce the gain of Q18 only when the input Chapter 4 Circuit Description signal is oversize.
  • Page 5 PT6800 Service Manual Figure 4.3 Principle of Power Amplifier and Antenna Switch The oscillation frequency from VCO goes to IC2 where it is The modulated RF signal from VCO is amplified in Q2, Q4, divided by the programmable divider and is then compared Q59, Q5, and Q3, and is routed to Q1 for power amplification.
  • Page 6 5R: Supplies power for RF amplifier, mixer, IF processing avoided. unit, and audio signal processing unit etc. of Rx. PT6800 has 39 groups of standard CTCSS frequencies for Q44: 5C switch, controlled by MCU. your selection. See table 4.1. 5C: 5V power supply under SAVE control. Supplies power CTCSS signal is generated by MCU (PWM waveform), and for frequency synthesizer.
  • Page 7 Power down detect pin A-RDT AK2346 control pin DCS, so disturbance of unwanted signals can be avoided. A-TCLK AK2346 control pin PT6800 has 83 standard codes (inverted and non-inverted) A-SCLK AK2346 control pin A-DI/O AK2346 control pin for your selection. See table 4.2.
  • Page 8 PT6800 Service Manual DTC144EUA APC control switch W-DATA Voice announcing data signal 2SK508NV Rx VCO oscillator circuit W-SCLK Voice announcing clock signal DTA144EE APC output switch W-MUTE Voice announcing mute control L: Mute DTA144EE APC control switch S-SCK 2SC4116 PLL low pass switch...
  • Page 9: Chapter 5 Function Description And Parameter Setting

    PT6800 Service Manual Tx VCO oscillation varactor diode HVC376 Tait, TaiHe, WanGe, QiaoHang etc., and supports various call HVC355B Rx bandpass filter varactor diode methods. Noise demodulation MA742 2) The radio conforms to the MPT1343 standard. Rx bandpass filter varactor diode...
  • Page 10 PT6800 Service Manual Content of status messages can be programmed by PC 3) Battery power display and low battery warning software. Alert tone sounds while messages are received, and The battery power can be displayed on the screen and when the status message can be checked by the user.
  • Page 11: Chapter 6 Disassembly For Repair

    18) Power ON message Please refer to the “Help” document of KSP6800 and Figure 6.3 Instruction Manual of PT6800 for details. 6.3 Installing/Removing the Belt Clip Slide the guide rails on the belt clip along the grooves on the rear of the battery until the belt clip is hooked. When...
  • Page 12 PT6800 Service Manual 3) Remove the screws on the PCB; Part No. Description 4) Remove the solder of the antenna terminal with a soldering 1 201-006500-R02 PTT Cover iron. Then take off the main board. 2 201-006500-R05 PTT Key See Figure 6.6.
  • Page 13: Chapter 7 Adjustment

    Key 4 Key 5 to the five frequency points of the radio), turn the rotary PT6800 (2) 350.05MHz 370.05MHz 389.95MHz 360.05MHz 380.05MHz PT6800 (4) 400.05MHz 435.05MHz 469.95MHz 417.05MHz 452.05MHz encoder to make the SINAD indicated in the general test set to 2) Panel tuning mode (Manual) be ≥...
  • Page 14 PT6800 Service Manual 3. RSSI: LOW RSSI/HIGH RSSI 4. DQT balance: DQT BALANCE a) Set the signal strength of the general test set to be -120dBm a) Set the filter to be in the low pass status. (LOW RSSI)/-70dBm (HIGH RSSI), set the modulation signal b) Press “...
  • Page 15 PT6800 Service Manual 9. Battery detect: BATT wideband and one frequency point for narrowband) to make the Set the voltage of the power supply to be 6.8V. Press “ ” waveform of the demodulated DQT to be flat square wave.
  • Page 16 ≤-116dBm (0.35μV) (wideband, narrowband) ± 0.1V in room temperature. 2) Frequency range 5) Squelch close sensitivity: Squelch should be closed when RF PT6800(4): 400MHz – 470MHz input ≤ -124dBm. 6) Squelch open sensitivity: Squelch should be opened when PT6800(2): 350MHz – 390MHz RF input ≥...
  • Page 17: Chapter 8 Specifications

    LED blinks red while pressing PTT button, and the radio has no Chapter 9 Servicing and Testing Equipment Tx power. Equipment and apparatus listed below are required for servicing and test of PT6800. Chapter 8 Specifications Name Major Specifications Standard...
  • Page 18: Appendix 1 Abbreviations

    PT6800 Service Manual Cannot talk to A. The frequency of the radio’s current channel is not or hear other the same with that of the other radio. Please reselect a Appendix 1 Abbreviations radios channel. B. The CTCSS/DCS is not the same. Please reset it.
  • Page 19 PT6800 Service Manual 13 109-040471-R01 Surface Mounted Resistor / 0402, 470R±5%, RoHS R20, R25 14 109-060000-R01 Surface Mounted Resistor / 0603, 0R±5%, RoHS 15 112-042214-R01 Surface Mounted Network Capacitor / 220P*4, 0402, RoHS C6, C7, C11 16 112-043102-R01 Surface Mounted Capacitor / 0402,1000P±10%,50V,X7R,RoHS...
  • Page 20 PT6800 Service Manual 105-2SK508-R01 Surface Mounted FET / 2SK508NV(K52),RoHS Q6, Q11 105-3SK318-R01 Surface Mounted FET / 3SK318,RoHS Q18, Q19 105-RD01MU-R01 Surface Mounted FET / RD01MUS2,RoHS 105-RD07MV-R01 Surface Mounted FET / RD07MVS1,RoHS 105-SK1824-R01 Surface Mounted FET / 2SK1824,RoHS Q29, Q33, Q34, Q46, Q51, Q54...
  • Page 21 PT6800 Service Manual 109-040433-R01 Surface Mounted Resistor / 0402,43K±5%,RoHS R142 R4, R16, R37, R48, R62, R73, R74, R75, R89, 109-040472-R01 Surface Mounted Resistor / 0402, 4.7K±5%, RoHS R134, R136, R137, R145, R173, R197, R207, R216 R7, R30, R32, R183, R206, R214, R228, R242, 109-040473-R01 Surface Mounted Resistor / 0402,47K±5%,RoHS...
  • Page 22 PT6800 Service Manual C289, C299, C304, C315, C339, C353, C354, C371, C372, C380, C381 112-043123-R01 Surface Mounted Capacitor / 0402, 0.012uF±10%, 50V, X7R, RoHS C249 112-043150-R01 Surface Mounted Capacitor / 0402, 15P±5%, 50V, C0G, RoHS 112-043151-R01 Surface Mounted Capacitor / 0402, 150P±5%, 50V, C0G, RoHS...
  • Page 23 PT6800 Service Manual 112-0634R0-R01 Surface Mounted Capacitor / 0603, 4P±0.25P, 50V, C0G, RoHS 112-0635R0-R01 Surface Mounted Capacitor / 0603, 5P±0.25P, 50V, C0G, RoHS C16, C18, C28, C60, C156, C174, C189 112-0636R0-R01 Surface Mounted Capacitor / 0603, 6P±0.5P, 50V, C0G, RoHS...
  • Page 24: Appendix 3 Structural Parts List

    PT6500 PTT Key Metal Dome / METAL DOME, RoHS 203-006500-R07A PT6500 Grounded Sheet / P-Bronze, Nickel-plated, 0.15mm thickness, RoHS 203-006800-R26 PT6800 Circlip for Knob / Stainless Steel SUS304-1/2H, Heat Hardening Processed, RoHS 203-007200-R08 PT7200 Nut for Knob / Brass, Black Zn-plated, RoHS 204-006500-R01...
  • Page 25: Appendix 4 Accessories

    PT6800 Service Manual 302-17040G-R01 Self-tapping Screw / M1.7*4.0 Pan Plus Ni-plated, RoHS 302-20060G-R01 Self-tapping Screw / M2.0*6.0 Round Plus Black Ni-plated, RoHS 304-30030G-R02 Nonstandard Screw / M3.0*3.0 Thick Head Black Ni-plated, RoHS Appendix 4 Accessories Name Model Specification External View...
  • Page 26: Figure 1 Pt6800 Block Diagram

    PT6800 Service Manual Figure 1 PT6800 Block Diagram SCLK SDATA BUSY1 pin 19...
  • Page 27: Figure 2 Pt6800 Main Board Schematic Circuit Diagram

    PT6800 Service Manual Figure 2 PT6800 Main Board Schematic Circuit Diagram CNVSS 13 RXD 12 TXD 35 PF 38 PTT C162 221 C288 221 R330 C345 221 R331 C346 221 R332 R333 C340 221 25 SAVE L-SLD 24 5RC L-SLK...
  • Page 28: Figure 3 Pt6800 Main Board Top Layer Position Mark Diagram

    PT6800 Service Manual Figure 3 PT6800 Main Board Top Layer Position Mark Diagram...
  • Page 29: Figure 4 Pt6800 Main Board Bottom Layer Position Mark Diagram

    PT6800 Service Manual Figure 4 PT6800 Main Board Bottom Layer Position Mark Diagram...
  • Page 30: Figure 5 Pt6800 Main Board Top Layer Position Value Diagram

    PT6800 Service Manual Figure 5 PT6800 Main Board Top Layer Position Value Diagram...
  • Page 31: Figure 6 Pt6800 Main Board Bottom Layer Position Value Diagram

    PT6800 Service Manual Figure 6 PT6800 Main Board Bottom Layer Position Value Diagram...
  • Page 32: Figure 7 Pt6800 Key Board Schematic Circuit Diagram

    PT6800 Service Manual Figure 7 PT6800 Key Board Schematic Circuit Diagram YELLOW YELLOW YELLOW...
  • Page 33: Figure 8 Pt6800 Key Board Top Layer Position Mark Diagram

    PT6800 Service Manual Figure 8 PT6800 Key Board Top Layer Position Mark Diagram...
  • Page 34: Figure 9 Pt6800 Key Board Bottom Layer Position Mark Diagram

    PT6800 Service Manual Figure 9 PT6800 Key Board Bottom Layer Position Mark Diagram...
  • Page 35: Figure 10 Pt6800 Key Board Top Layer Position Value Diagram

    PT6800 Service Manual Figure 10 PT6800 Key Board Top Layer Position Value Diagram...
  • Page 36: Figure 11 Pt6800 Key Board Bottom Layer Position Value Diagram

    PT6800 Service Manual Figure 11 PT6800 Key Board Bottom Layer Position Value Diagram...
  • Page 37: Figure 12 Pt6800 Ptt Board Schematic Circuit Diagram

    PT6800 Service Manual Figure 12 PT6800 PTT Board Schematic Circuit Diagram...
  • Page 38: Figure 13 Pt6800 Ptt Board Top Layer Position Mark Diagram

    PT6800 Service Manual Figure 13 PT6800 PTT Board Top Layer Position Mark Diagram Figure 14 PT6800 PTT Board Bottom Layer Position Mark Diagram...
  • Page 39: Figure 15 Kb-36C Schematic Circuit Diagram

    PT6800 Service Manual Figure 15 KB-36C Schematic Circuit Diagram 1N5819 Charger + BAT + 1000p 0140-05 LTP190 2.2k BAT - Charger -...
  • Page 40: Figure 16 Kbc-60Q Schematic Circuit Diagram

    PT6800 Service Manual Figure 16 KBC-60Q Schematic Circuit Diagram...
  • Page 41: Figure 17 Pcb Layout 1

    PT6800 Service Manual Figure 17 PCB Layout 1...
  • Page 42: Figure 18 Pcb Layout 2

    PT6800 Service Manual Figure 18 PCB Layout 2...

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