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NOTICE TO INSTALLER: Instructions must remain with installation.
Your Peace of Mind is Our Top Priority
Product information presented
here reflects conditions at time
of publication. Consult factory
regarding discrepancies or
inconsistencies.
U P
C
C
®
Model 103 is not
IAPMO approved.
1. Inspect all materials. Occasionally, products are damaged during shipment. If the unit is damaged, contact your dealer before
using. Do Not remove the test plugs from the pump.
2. Carefully read all the literature provided to familiarize yourself with specific details regarding installation and use before attempting
the installation. These materials should be retained for future reference.
SEE BELOW FOR LIST OF WARNINGS
1. To help reduce the risk of electrical shock, a properly
grounded receptacle or control box of grounding type must
be installed and protected by a ground fault circuit interrupter
(GFCI) in accordance with the National Electrical Code and
applicable local codes. Never remove ground pin from
plug. If pump is wired direct, a GFCI must be installed in the
control box. (SEE WARNING BELOW)
2. Make certain that the ground fault interrupter protected
receptacle or control box is within reach of the pump's power
supply cord. DO NOT USE AN EXTENSION CORD. Extension
cords that are too long or too light do not deliver sufficient
voltage to the pump motor. But more important, they could
present a safety hazard if the insulation were to become
damaged or the connection end were to fall into a damp or
wet area.
3. Make sure the pump's electrical supply circuit is equipped
with fuses or circuit breakers of proper capacity. A separate
branch circuit, sized according to the National Electrical Code
for the current shown on the pump name plate is recommended.
4. TESTING FOR GROUND. As a safety measure, each electrical
outlet should be checked for ground using an Underwriters
Laboratory Listed circuit analyzer which will indicate if the
power, neutral and ground wires are correctly connected to
your outlet. If they are not, call a qualified licensed electrician.
5. FOR YOUR PROTECTION ALWAYS DISCONNECT PUMP
FROM ITS POWER SOURCE BEFORE HANDLING. If
pump is wired direct, de-energize the circuit at the control
box. Grounded pumps are supplied with a 3-prong grounded
plug to help protect you against the possibility of electrical
shock. DO NOT UNDER ANY CIRCUMSTANCES REMOVE
THE GROUND PIN. To reduce the risk of electrical shock,
a properly grounded receptacle or control box of grounding
type must be installed and protected by a ground fault circuit
interrupter (GFCI) in accordance with national electrical code
and applicable local codes.
6. Installation and checking of electrical circuits and hardware
should only be performed by a qualified licensed electrician.
7. According to the state of California (Prop 65), this product
contains chemicals known to the state of California to cause
cancer and birth defects or other reproductive harm.
®
MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347
SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961
(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624
QWIK JON
100 /101/102/103 SYSTEMS
®
INSTALLATION INSTRUCTIONS
PREINSTALLATION CHECKLIST
© Copyright 2013 Zoeller Co. All rights reserved.
®
SEE BELOW FOR LIST OF CAUTIONS
1. Check to be sure your power source is adequate to handle
the amperage requirements of the motor as indicated on the
pump or unit I.D. tag.
2. All plumbing (discharge and vent lines) must be installed
to meet local codes. Unit must be vented. Do not use an
automatic plumbing vent device. Toilet will not flush.
3. Maximum continuous operating temperature for models 100
and 102 must not exceed 130°F (54°C). Maximum continuous
operating temperature for model 101 must not exceed 110°F
(43°C).
SEE BELOW FOR LIST OF NOTES
1. Repair and service should be performed by an Authorized
Service Station only. (Consult factory.)
2. NOTE: Recommended for installations up to 13' (Models
100/101) and 16' (Model 102) total dynamic head. Consult
factory if installation is above 15' vertical height in 2" pipe.
Sewage Pumps WM266, WM264 and WM211 are designed
for use in Qwik Jon
use in any other application.
3. Do not use wax seal having flange that extends into tank; it
may cause clogging. If a floor is installed over the tank, use
a Zoeller designed floor flange extender seal kit (Included).
4. For installation below the original floor line, consult Factory.
NOTE: Pumps with the "UL" mark and pumps with the "US"
mark are tested to UL Standard UL778. CSA Certified pumps
are certified to CSA Standard C22.2 No.108.
visit our web site:
www.zoeller.com
MODEL NO. _____________
DATE CODE: ____________
DATE INSTALLED: _______
CAUTION
NOTES
units only. They are not designed for
®
REfER TO WARRANTy ON pAgE 2.
SECTION: 6.10.067
FM1469
0413
Supersedes
1209
Patent No. 5,038,418

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Table of Contents
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Questions and answers

Summarization of Contents

Preinstallation Checklist and Safety
Pre-Installation Steps
Inspect all materials and read all provided literature before installation.
General Safety Warnings
Reduce risk of electrical shock, ensure proper grounding, GFCI protection, and circuit capacity.
Installation Cautions
Ensure adequate power source, proper plumbing codes, and temperature limits.
Important Notes for Installation
Service by authorized stations, installation height recommendations, and pump compatibility.
Limited Warranty and Installation Guidance
Product Warranty Terms
Details on warranty period, exclusions, limitations on damages, and legal rights.
Helpful Hints for Easy Installation
Tips for proper tank leveling, seal lubrication, and vent line installation.
Installation Do's and Don'ts
Essential guidelines for safe installation, including power handling and discharge piping.
Performance and Dimensional Data
Pump Performance Characteristics
Total dynamic head and flow rate data for different pump models.
Dimensional Data
Diagram and measurements for unit components and overall size.
Installation Steps: Tank and Support
Step 1: Location Selection and Leveling
Choosing a location and leveling the tank for proper operation.
Step 2: Toilet Orientation on Tank
Determining the toilet's position and bolt configuration on the tank.
Step 3: Cast Iron Support Installation
Drilling holes, modifying gaskets, and installing the cast iron support plate.
Installation Steps: Pump, Switch, and Testing
Step 4: Float Switch Assembly
Assembling and adjusting the float switch components for proper operation.
Step 5: Pump and Float Switch Installation
Installing the pump and float switch into the tank assembly.
Step 6: Testing Pump Operation
Verifying pump functionality by filling the tank and checking water levels.
Installation Step: Lid and Plumbing
Step 7: Lid and Associated Plumbing Installation
Applying gasket material and installing the tank lid and associated plumbing.
Installation Steps: Toilet and Fixtures
Step 8: Toilet Installation
Methods for installing the toilet, with or without subflooring.
Step 9: Additional Fixtures Installation
Instructions for drilling and installing additional fixture drains into the pump chamber.
Additional Fixture Installation Details
Typical Installation with Raised Fixtures
Diagram showing installation with raised tub, lavatory, vent, and discharge.
Alternate Installation with Floor Mounted Fixtures
Diagram showing installation with special floor-mounted raised bottom tub and lavatory.
Additional Fixture Installation Diagrams
Alternate Installation (Raised Tub)
Diagram illustrating alternate installation with raised tub, lavatory, vent, and discharge.
Alternate Installation (Floor Mounted)
Diagram illustrating alternate installation with floor mounted tub, lavatory, vent, and discharge.
Piping Configurations and Compliance
Typical Piping Configurations
Diagrams showing common vent and discharge piping setups.
Code Compliance Note
Emphasizes adherence to National Electrical Code and local plumbing codes.
Replacement Parts and Troubleshooting
Replacement Parts List
Catalog of replacement parts for various pump models with part numbers.
Troubleshooting Guide
Identifies common pump problems, possible causes, and recommended remedies.
Spotting Template
Guide for drilling accurate holes for pipe installation.

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