Table Of Contents; Required Tools - BD Diesel Performance 1036703 Instructions Manual

21 October 2011
WELCOME
Thank you for purchasing a BD positive air shutoff. This manual is divided into different
areas to assist you with your installation and operation of your positive Air shutoff.
This product is a safety product and should be tested often.
Installation should occur on a vehicle properly secured to prevent rolling.
1036703 Kit Contents ....................................................................................................... 2
1036703-M Kit Contents ................................................................................................... 3
REQUIRED TOOLS .......................................................................................................... 4
MAINTENANCE................................................................................................................ 5
INSTALLATION with OVER SPEED ELECTRONICS (1036703) ...................................... 5
INSTALLATION without OVER SPEED ELECTRONICS (1036703-M) ........................... 18
BEAD RING AND DRILL JIG INSTALLATION ................................................................ 29
WIRING DIAGRAM with OVER SPEED ELECTRONICS (1036703) ............................. 30
WIRING DIAGRAM without OVER SPEED ELECTRONICS (1036703-M) ..................... 31
RESETTING THE VALVE ............................................................................................... 32
SETUP, TESTING AND VERIFICATION with OVER SPEED ELECTRONICS ............... 33
Automatic Mode (Pre Configured RPM) ...................................................................... 33
Manual Mode (User Configured RPM) ........................................................................ 35
TESTING FLOW CHART with OVER SPEED ELECTRONICS ...................................... 38
TESTING FLOW CHART without OVER SPEED ELECTRONICS ................................. 39
LED OPERATION ........................................................................................................... 40

REQUIRED TOOLS

 Frequency/Voltmeter (Optional)
 Drill
 11/32" Drill Bit
 1/8" Drill Bit
 1/2" Unibit
 Electrical Tape
 Heat Gun
 Needle Nose Pliers
 Reciprocating saw
U.S. Shipping Address: 88-446 Harrison St, Sumas, WA 98295
Ford 6.7L 2011-2012 Positive Air Shutoff

TABLE OF CONTENTS

BD Engine Brake Inc.
Plant Address: 33541 MacLure Rd. Abbotsford, BC, Canada V2S 7W2
Phone: 604-853-6096 | Fax: 604-853-8749 | Internet: www.bd-power.com
 Soldering Iron
 Air or Manual Ratchet
 7/16", 1/2" Sockets
 Wire Strippers
 Wire Cutters
 Flat Screw Driver
 Center Punch
 Band Saw/ Cut Off Wheel
 Center Punch
U.S. Mailing Address: P.O. Box 231, Sumas, WA 98295
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