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Gas Analysis
Sample gas pumps
P1.1, P1.1E
Installation and Operation Instructions
Original instructions
BE420020
Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen
03/2020
Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20
E-Mail: analyse@buehler-technologies.com
Internet: www.buehler-technologies.com
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Summary of Contents for Bühler technologies P1.1
- Page 1 Gas Analysis Sample gas pumps P1.1, P1.1E Installation and Operation Instructions Original instructions BE420020 Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen 03/2020 Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20 E-Mail: analyse@buehler-technologies.com...
- Page 2 Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20 Internet: www.buehler-technologies.com E-Mail: analyse@buehler-technologies.com Read this instruction carefully prior to installation and/or use. Pay at- tention particularly to all advises and safety instructions to prevent in- juries.
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Page 3: Table Of Contents
9 Appendices............................................. 22 Technical data ........................................ 22 Feed curve.......................................... 22 Dimensions P1.1 (115 V / 230 V).................................. 23 Dimensions P1.1 (12 V DC or 24 V DC) ................................ 23 Dimensions P1.1E Pumpe (all voltages) ............................... 24 10 Attached documents ........................................ 25 BE420020 ◦ 03/2020... -
Page 4: Introduction
The sample gas pumps are intended to be installed in gas analysis systems in industrial applications. Sample gas pumps of the P1.1 type must be installed in a housing / equipment cabinet or provided with protection against accidental contact. The P1.1E types come provided with a factory-made housing. -
Page 5: Product Key
P1.1, P1.1E 1.2 Product key The device is delivered with different configurations. The part number given on the type plate informs you about the specific configuration of your device. On the type plate you will find the order number as well as the 13-digit product key. This number is a code where each digit (x) -
Page 6: Scope Of Delivery
P1.1, P1.1E 1.3 Scope of delivery – 1 x Sample gas pump with motor – Product documentation – Connection- and mounting accessories (only optional) For logistics reasons, connection- or mounting accessories such as screw-in connections and/or mounting bracket are not fact- ory installed! 1.4 Product description... -
Page 7: Safety Instructions
P1.1, P1.1E 2 Safety instructions 2.1 Important advice Operation of the device is only valid if: – the product is used under the conditions described in the installation- and operation instruction, the intended application according to the type plate and the intended use. In case of unauthorized modifications done by the user Bühler Technolo- gies GmbH can not be held responsible for any damage, –... -
Page 8: General Indication Of Risk
P1.1, P1.1E 2.2 General indication of risk The equipment must be installed by a professional familiar with the safety requirements and risks. Be sure to observe the safety regulations and generally applicable rules of technology relevant for the installation site. Prevent malfunctions and avoid personal injuries and property damage. - Page 9 P1.1, P1.1E CAUTION Tilting risk Damage of the device Secure the device against any sudden translocation during maintenance. CAUTION Hot surface Burning hazard According to the product type and operation conditions, the temperature may exceed 50 °C during operation. Depending on the conditions at the installation site it may be necessary to provide these areas with appropriate warning signs.
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Page 10: Transport And Storage
P1.1, P1.1E 3 Transport and storage The products should be transported only in its original packaging or a suitable replacement. When not in use, protect the equipment against moisture and heat. Keep it in a covered, dry and dust-free room at a temperat- ure of -20 °C to +40 °C. -
Page 11: Installation And Connection
Sample gas pump P1.1 (without enclosure) is a built-in unit and must be operated within an enclosure that provides sufficient protection against touching live or moving parts (fan). Ingress of water or dust and dirt must be prevented. -
Page 12: Conversion To Pump Body Pointing Down
P1.1, P1.1E 4.3.1 Conversion to pump body pointing down Loosen the 3 Torx screws (M3x8) on the front cover (Torx T10). Remove the cover. Loosen and remove the 4 Torx screws (M4x6) on the console (Torx T20). Carefully turn the pump unit 180°. -
Page 13: Connecting Gas Lines
The electrical connection of type P1.1 is made with the help of flat connectors size 6,3 mm. Sample gas pumps of type P1.1 (12 V DC/24 V DC) and P1.1E (all voltages) are delivered as standard with a 3 m connecting cable. If your sample gas pump has a factory-installed on/off switch on the housing (only P1.1E), verify it is set to the zero position be- fore connecting to power. - Page 14 P1.1E 12 V/24 V P1.1E 115 V/230 V black = AC brown = + 12 V/24 V blue = - 12 V/24 V green/yellow = protection earth Fig. 1: Electrical connection P1.1 pumps Bühler Technologies GmbH BE420020 ◦ 03/2020...
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Page 15: Operation And Control
P1.1, P1.1E 5 Operation and control NOTICE The device must not be operated beyond its specifications. CAUTION Hot surface Burning hazard According to the product type and operation conditions, the temperature may exceed 50 °C during operation. Depending on the conditions at the installation site it may be necessary to provide these areas with appropriate warning signs. -
Page 16: Operating The Sample Gas Pump
P1.1, P1.1E 5.2 Operating the sample gas pump CAUTION Risk of injury by moving parts The device may be damaged if it falls down of by impacts. Pay attention to any accessible moving parts. Operation without cover or with damaged cover is not allowed! The sample gas pump is suitable for delivering gases only. -
Page 17: Maintenance
P1.1, P1.1E 6 Maintenance Maintenance work on the device must be carried out in a cooled state. The following section describes repair, maintenance and conversion work that can also be carried out easily by you on site, without the sample gas pump having to be sent to us. -
Page 18: Replacing The Inlet And Outlet Valves
P1.1, P1.1E 6.1 Replacing the inlet and outlet valves First detach the screw connections. Unscrew the inlet or outlet valve with a wide slot screwdriver. Attention: The PVDF and PVDF with bypass valve pump bodies already have PTFE gaskets installed in the gas inlets and outlets. -
Page 19: Replacing Parts Inside The Pump Housing
P1.1, P1.1E 6.3 Replacing parts inside the pump housing First detach the screw-in connections as described in chapter „Conversion to pump body pointing down“. Loosen the 4 Torx screws M4x18 (Tx20) and lift the pump head along with mounting ring and foam cover off the console. -
Page 20: Assembly Of The Sample Gas Pump
P1.1, P1.1E Before installing the replacement part remove any rust residue on the motor shaft and coat with non-resinous oil. Reinstall the set screw with a drop of medium-strength threadlocker. When tightening the set screw, be sure it is seated in the locking hole on the shaft. -
Page 21: Service And Repair
P1.1, P1.1E 7 Service and repair This chapter contains information on troubleshooting and correction should an error occur during operation. Repairs to the unit must be performed by Bühler authorised personnel. Please contact our Service Department with any questions: Tel.: +49-(0)2102-498955 or your agent If the equipment is not functioning properly after correcting any malfunctions and switching on the power, it must be inspected by the manufacturer. -
Page 22: Troubleshooting
P1.1, P1.1E 7.1 Troubleshooting CAUTION Risk due to defective device Personal injury or damage to property a) Switch off the device and disconnect it from the mains. b) Repair the fault immediately. The device should not be turned on again before elim- ination of the failure. -
Page 23: Disposal
P1.1, P1.1E 8 Disposal Dispose of parts so as not to endanger the health or environment. Follow the laws in the country of use for disposing of elec- tronic components and devices during disposal. BE420020 ◦ 03/2020 Bühler Technologies GmbH... -
Page 24: Appendices
P1.1, P1.1E 9 Appendices 9.1 Technical data Technical data P1.1/P1.1E Nominal voltage/Power input: 230 V 50 Hz, 0.48 A 115 V 60 Hz, 0.84 A 12 V DC, 1,55 A 24 V DC, 0.8 A Protection class OEM/housing & 12 V/24 V:... -
Page 25: Dimensions P1.1 (115 V / 230 V)
Version with built-in bypass valve 9.4 Dimensions P1.1 (12 V DC or 24 V DC) The P1.1 (24 V DC) sample gas pump may be connected by standard 3 m connecting cable. BE420020 ◦ 03/2020 Bühler Technologies GmbH... -
Page 26: Dimensions P1.1E Pumpe (All Voltages)
P1.1, P1.1E 9.5 Dimensions P1.1E Pumpe (all voltages) The P1.1E sample gas pump may be connected by standard 3 m connecting cable. without accessories: Pump head rotated Connection cable with accessories: Bühler Technologies GmbH BE420020 ◦ 03/2020... -
Page 27: Attached Documents
P1.1, P1.1E 10 Attached documents – Spare parts and assembly drawing: 42/018-Z03-01-2 – Declaration of conformity: KX420009 – RMA – Decontamination statement BE420020 ◦ 03/2020 Bühler Technologies GmbH... - Page 28 Bezeichnung Description Bezeichnung Description Pos. Pos. Grundtr ger base angel Motor BLDC mit Stecker motor bldc with plug Grundtr ger Geh use base angel enclosure Feder spring Grundtr ger BLDC base angel bldc Erdungsblech protective ground sheet 1d Grundtr ger Geh use BLDC base angel enclosure bldc DIN 85 M4x6 DIN 85 M4x6 Pumpenkonsole...
- Page 29 CERTIFICATE OF CONFORMITY ELECTRICAL EQUIPMENT PER CANADIAN REQUIREMENTS Certificate No: FM16NCA0008 Equipment: P1.1 Sample Gas Pumps (Type Reference and Name) Name of Listing Company: Bühler Technologies GmbH Address of Listing Company: Harkortstraße 29 40880, Ratingen, Germany The examination and test results are recorded in confidential report number:...
- Page 30 The P1 sample gas pumps are available as 12Vdc, 24Vdc, 115Vac, 60Hz or 230Vac, 50Hz. The 115Vac and 230Vac sample gas pumps have internal self resetting thermal protection built into the motor. The P1.1 sample gas pump is for general pupose non-hazardous locations.
- Page 31 SCHEDULE to Canadian Certificate Of Conformity No: FM16NCA0008 Date Description Description of the Change: Add option for gas pump cover DC motors. THIS CERTIFICATE MAY ONLY BE REPRODUCED IN ITS ENTIRETY AND WITHOUT CHANGE FM Approvals LLC. 1151 Boston-Providence Turnpike, Norwood, MA 02062 USA T: +1 (1) 781 762 4300 F: +1 (1) 781 762 9375 E-mail: information@fmapprovals.com www.fmapprovals.com F 333 (Jun 16)
- Page 32 CERTIFICATE OF CONFORMITY ELECTRICAL EQUIPMENT PER US REQUIREMENTS Certificate No: FM16NUS0017 Equipment: P1.1 Sample Gas Pumps (Type Reference and Name) Name of Listing Company: Bühler Technologies GmbH Address of Listing Company: Harkortstraße 29 40880, Ratingen, Germany The examination and test results are recorded in confidential report number:...
- Page 33 The P1 sample gas pumps are available as 12Vdc, 24Vdc, 115Vac, 60Hz or 230Vac, 50Hz. The 115Vac and 230Vac sample gas pumps have internal self resetting thermal protection built into the motor. The P1.1 sample gas pump is for general pupose non-hazardous locations.
- Page 34 SCHEDULE to US Certificate Of Conformity No: FM16NUS0017 Date Description Description of the Change: Add option for gas pump cover DC motors. THIS CERTIFICATE MAY ONLY BE REPRODUCED IN ITS ENTIRETY AND WITHOUT CHANGE FM Approvals LLC. 1151 Boston-Providence Turnpike, Norwood, MA 02062 USA T: +1 (1) 781 762 4300 F: +1 (1) 781 762 9375 E-mail: information@fmapprovals.com www.fmapprovals.com F 332 (Jun 16)
- Page 36 RMA-Formular und Erklärung über Dekontaminierung RMA-Form and explanation for decontamination RMA-Nr./ RMA-No. Die RMA-Nummer bekommen Sie von Ihrem Ansprechpartner im Vertrieb oder Service./ You may obtain the RMA number from your sales or service representative. Zu diesem Rücksendeschein gehört eine Dekontaminierungserklärung. Die gesetzlichen Vorschriften schreiben vor, dass Sie uns diese Dekontaminierungserklärung ausgefüllt und unterschrieben zurücksenden müssen.
- Page 37 Dekontaminierungserklärung DE000011 Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen 01/2019 Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20 E-Mail: service@buehler-technologies.com Internet: www.buehler-technologies.com...
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