Bühler technologies BFP Series Installation And Operation Instructions Manual
Circulation pumps
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Summary of Contents for Bühler technologies BFP Series
- Page 1 Circulation pumps Installation and Operation Instructions Original instructions BE370001 ◦ 12/2015...
- Page 2 Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20 Internet: www.buehler-technologies.com E-Mail: fluidcontrol@buehler-technologies.com Read this instruction carefully prior to installation and/or use. Pay attention particularly to all advises and safety instructions to prevent injuries.
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Page 3: Table Of Contents
Installation and Operation Instructions Circulation pumps BFP Contents Contents 1 Introduction................................ 2 1.1 Intended use .............................. 2 1.2 Scope of delivery ............................ 2 2 Safety instructions .............................. 3 2.1 Important advice ............................ 3 2.2 General hazard warnings.......................... 4 3 Transport and storage ............................ 5 4 Installation and connection .......................... 6 4.1 Anforderungen an den Aufstellort ........................ 6 4.2 Installing the unit............................ 6 4.2.1 Additional advices for units with pump.................... -
Page 4: Introduction
Installation and Operation Instructions Circulation pumps BFP Introduction 1 Introduction 1.1 Intended use BFP circulation pumps are suited for the transportation of oils in hydraulic and lubrication sys- tems. Their scope is given by their specifications. The use in other applications is not permitted without confirmation by Bühler Technologies GmbH. -
Page 5: Safety Instructions
Installation and Operation Instructions Circulation pumps BFP Safety instructions 2 Safety instructions 2.1 Important advice Operation of the device is only valid if: – the product is used under the conditions described in the installation- and operation instruc- tion, the intended application according to the type plate and the intended use. In case of un- authorized modifications done by the user Bühler Technologies GmbH can not be held re- sponsible for any damage, –... -
Page 6: General Hazard Warnings
Installation and Operation Instructions Circulation pumps BFP Safety instructions 2.2 General hazard warnings Installation of the device shall be performed by trained staff only, familiar with the safety require- ments and risks. Check all relevant safety regulations and technical indications for the specific installation place. Prevent failures and protect persons against injuries and the device against damage. -
Page 7: Transport And Storage
Installation and Operation Instructions Circulation pumps BFP Transport and storage 3 Transport and storage The products should be transported only in its original packaging or a suitable replacement. Se- cure device for transportation. When not in use, protect the equipment against moisture and heat. Keep it in a covered, dry and dust-free room at ambient temperature. -
Page 8: Installation And Connection
Installation and Operation Instructions Circulation pumps BFP Installation and connection 4 Installation and connection 4.1 Anforderungen an den Aufstellort Unit The unit must be located in such a way that there is free airflow around and enough room for servicing and repair. If the device is installed outdoors, regard the protection class of the motor (IP55 is standard). -
Page 9: Electrical Connections
Installation and Operation Instructions Circulation pumps BFP Installation and connection 4.4 Electrical connections DANGER Electrical voltage Electrocution hazard. a) Disconnect the device from power supply. b) Make sure that the equipment cannot be reconnected to mains unintention- ally. c) The device must be opened by trained staff only. d) Regard correct mains voltage. -
Page 10: Operation And Control
Installation and Operation Instructions Circulation pumps BFP Operation and control 5 Operation and control NOTICE The device must not be operated beyond its specifications. 5.1 Before starting – Check that all parts are free of damage. Do not put a damaged device into operation. –... -
Page 11: Maintenance
Installation and Operation Instructions Circulation pumps BFP Maintenance 6 Maintenance – Maintenance of the device shall be performed by trained staff only, familiar with the safety re- quirements and risks. – Only perform maintenance work described in this manual. – Regard all relevant safety regulations and internal operating instructions during maintenance. DANGER Electrical voltage Electrocution hazard. -
Page 12: Service Und Repair
Installation and Operation Instructions Circulation pumps BFP Service und repair 7 Service und repair This chapter contains information on troubleshooting and correction should an error occur dur- ing operation. Repairs to the unit must be performed by Bühler authorised personnel. Please contact our Service Department with any questions: Tel.: +49-(0)2102-498955 or your agent If the equipment is not functioning properly after correcting any malfunctions and switching on... -
Page 13: Disposal
Installation and Operation Instructions Circulation pumps BFP Disposal 8 Disposal Dispose of the parts in such a way that does not present a danger to other people’s heath or to the environment. Observe the legal requirements in the country of use for the disposal of elec- trical components and oils and coolants. -
Page 14: Calculations
Installation and Operation Instructions Circulation pumps BFP Calculations 9 Calculations 9.1 Calculating viscosity Valid for VG-oil between 10 - 100 °C at an exactness from ± 5 %. Definitions Example: oil VG 46 oil viscosity at 40 °C in cst 46 cst temperature in °C 25 °C... -
Page 15: Pressure Loss In Straight Pipes
Installation and Operation Instructions Circulation pumps BFP Pressure loss in straight pipes 10 Pressure loss in straight pipes Pressure loss (bar) in straight pipes per meter at laminar flow with mineral flow: BFP 8 8 l/min – DN 25 VG 46 VG 68 VG 120 VG 160... -
Page 16: Appendices
Installation and Operation Instructions Circulation pumps BFP Appendices 11 Appendices 11.1 Technical data Technical data Pump housing: anodised and impregnated cast aluminium Gerotor: sintered steel Operating fluids: mineral oils per DIN 51524 Operating oil temperature: max. 80 °C (higher temperatures on request) Seal: Perbunan (NBR) Viton (FPM) available on request... -
Page 17: Bfp 5 / Bfp 8 / Bfp 15
Installation and Operation Instructions Circulation pumps BFP Appendices 11.1.1 BFP 5 / BFP 8 / BFP 15 BFP 5-6-0.55kW BFP 8-4-0.75kW BFP15-4-0.75kW BFP15-4-1.1kW BFP15-4-1.5kW Item number 3705055 3708075IE2 3715075IE2 3715110IE2 3715150IE2 Motor power 0.55 kW 0.75 kW 0.75 kW 1.1 kW 1.5 kW Max. - Page 18 Installation and Operation Instructions Circulation pumps BFP Appendices Flow rate BE370001 12/2015...
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Page 19: Bfp 30 / Bfp 40
Installation and Operation Instructions Circulation pumps BFP Appendices 11.1.2 BFP 30 / BFP 40 BFP 30-4-0.75kW BFP 30-4-1.1kW BFP30-4-1.5kW BFP40-4-1.1kW BFP40-4-1.5kW Item number 3730075IE2 3730110IE2 3730150IE2 3740110IE2 3740150IE2 Motor power 0.75 kW 1.1 kW 1.5 kW 1.1 kW 1.5 kW Max. - Page 20 Installation and Operation Instructions Circulation pumps BFP Appendices Flow rate BE370001 12/2015...
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Page 21: Bfp 60
Installation and Operation Instructions Circulation pumps BFP Appendices 11.1.3 BFP 60 BFP 60-4-1.5 kW BFP 60-4-2.2kW BFP 60-4-3kW BFP 60-4-4kW Item number 3760150IE2 3760220IE2 3760300IE2 3760400IE2 Motor power 1.5 kW 2.2 kW 3 kW 4 kW Max. oil viscosity 100 cSt 300 cSt 800 cSt 1500 cSt... - Page 22 Installation and Operation Instructions Circulation pumps BFP Appendices Flow rate BE370001 12/2015...
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Page 23: Bfp 90
Installation and Operation Instructions Circulation pumps BFP Appendices 11.1.4 BFP 90 BFP 90-4-1.5kW BFP 90-4-2.2 kW BFP 90-4-3kW BFP 90-4-4kW Item number 3790150IE2 3790220IE2 3790300IE2 3790400IE2 Motor power 1.5 kW 2.2 kW 3 kW 4 kW Max. oil viscosity 46 cSt 100 cSt 300 cSt 1000 cSt... - Page 24 Installation and Operation Instructions Circulation pumps BFP Appendices Flow rate BE370001 12/2015...
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Page 25: Attached Documents
Installation and Operation Instructions Circulation pumps BFP Attached documents 12 Attached documents – Declaration of conformity KX 370001 – RMA - Decontamination Statement 12/2015 BE370001... -
Page 27: Rma - Decontamination Statement
RMA - Dekontaminierungserklärung RMA - Decontamination Statement DE/EN Gültig ab / valid since: 2014/11/01 Revision / Revision 1 ersetzt Rev. / replaces Rev. 0 Um eine schnelle und reibungslose Bearbeitung Ihres Anlie- Please complete this return form to ensure your claim is gens zu erreichen, füllen Sie bitte diesen Rücksendeschein processed quickly and efficiently. - Page 28 RMA - Dekontaminierungserklärung RMA - Decontamination Statement DE/EN Gültig ab / valid since: 2014/11/01 Revision / Revision 1 ersetzt Rev. / replaces Rev. 0 Bitte füllen Sie diese Dekontaminierungserklärung für jedes Please complete this decontamination statement for each einzelne Gerät aus. individual item Gerät / Device RMA-Nr /...
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