Table Of Contents - FULTON VMP Series Installation, Operation And Maintenance Manual

TABLE OF CONTENTS

I Warnings & Cautions Explained
II Warnings & Cautions In Manual
III Regulations
SECTION 1 - INTRODUCTION
1.1 General
1.2 Technical Data
1.3 Product Overview
SECTION 2 - INSTALLATION
2.1 General
2.2 Pre-Installation
2.2.1 Receiving Inspection
2.2.2 Siting
2.3 Ventilation
2.4 Connections
2.4.1 Flue Outlet
2.4.2 Blowdown Valves
2.4.2.1 Main Boiler Blowdown Valve
2.4.2.2 Water Bottle
2.4.2.3 Water Level Gauge Set (sight glass)
2.4.3 Steam Safety Valve
2.4.4 Main Steam Valve
2.4.5 Steam Pressure Gauge
2.5 Fuel Supply
2.5.1 Gas Supply
2.5.1.2 Gas Valve with Pilot Gas Line
2.5.1.3 L.P.Gas Gas Supply - Propane / Butane
2.5.2 Oil Supply
2.6 Electrical Requirements
2.6.1 Electrical Customer Connections
2.7 Water Supply
2.7.1 Glossary of Water Supply Terms
2.8 Piping Specifications
2.9 Insulation
2.10 Pipework leak/Pressure Tests
SECTION 3 - COMMISSIONING
3.1 Commissioning the Boiler
3.1.1 Boiler Inspection And Initial Firing-DUAL FUEL Burner
3.1.2 Boiler Inspection And Initial Firing-Gas Burner
3.1.4 Boiler Inspection And Initial Firing-OIL Burner
3.2 Setting the Burner Controls-GAS Burner
3.2.1 Low/High Fire
3.2.2 fully modulating
Page II
IV 3.3 Gas Monoblocs-Non Modulating Burner
IV 3.3.1 Multi Bloc Gas Valves
VII 3.4 Cleaning Steam Lines and Pressure Vessels
SECTION 4 - OPERATION
1 4.1 General
1 4.2 Controls
1 4.2.1 Boiler Controls
4.2.2 Boiler Control Panel
4.2.3 Steam Pressure Controls
5
4.2.3.1 Setting Pressure Controls
5
4.2.3.2 Testing Steam Pressure Controls
5
4.3 Primary Air Adjustment (auto)
6
4.4 Changing To The Alternative Fuel-Dual Fuel Burner
6
4.5 Filling the Boiler-all models
8
4.6 Draining the Boiler
8
4.7 Boiler Start-Up (from cold)-all models
8
4.7.1 Boiler Start-Up Following Short Term Shut-Down
9
4.8 Boiler Shut-Down
9
4.8.1 Short Term Shut-Down (hours)
10
4.8.2 Medium Term Shut-Down (days)
10
4.8.3 Long Term Shut-Down (weeks)
11
11
SECTION 5 - MAINTENANCE
12 5.1 Boiler Platform (if Fitted)
12 5.2 Visual Checks
12 5.3 Burner Flame Sensor Test
13 5.4 Water Level and Low Water Safety Control Procedures
14 5.4.1 Feedwater Pump Test
15 5.4.2 Low Water Level Check
15 5.4.3 Evaporation Check
18 5.5 Blowdown Procedures
19 5.5.1 Main Boiler Blowdown (manual)
20 5.5.2 Water Bottle Blowdown
21 5.5.3 Water Level Gauge (Sight Glass) Blowdown
21 5.6 Boiler Internal Inspection
5.7 Fitting New Gaskets To Boiler Inspection Holes
5.7.1 Important Information
23
5.7.2 Fitting Procedure
24
5.8 Schedule of Operator Tests and Checks
24
5.8.1 Daily
26
5.8.2 Weekly-in addition
27
5.8.3 Monthly-in addition
27
5.8.4 Six Monthly Service
28
5.8.5 Annual Service
Fulton Ltd
28
29
32
33
33
34
35
38
39
39
40
40
41
42
43
44
44
44
44
44
45
45
46
47
47
48
48
49
49
49
50
50
51
51
52
53
54
54
55
55
56
VMP-IOMM-2018-2