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INSTALLATION AND OPERATING INSTRUCTIONS
MODEL ICM/ICMP
Magnetic Drive
Chemical Process Pump
Bearing lubrication: Oil bath
Bearing pedestal size: 1+2
Keep for future use!
This operating manual must be
strictly observed before transport,
installation, commissioning etc. in
order avoid endangering.
Subject to change without notice.
Reproduction is generally permitted
with indication of the source.
© ITT
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Table of Contents
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Summary of Contents for ITT ICM
- Page 1 INSTALLATION AND OPERATING INSTRUCTIONS MODEL ICM/ICMP Magnetic Drive Chemical Process Pump Bearing lubrication: Oil bath Bearing pedestal size: 1+2 Keep for future use! This operating manual must be strictly observed before transport, installation, commissioning etc. in order avoid endangering. Subject to change without notice.
- Page 2 ITT Goulds pumps will provide safe, trouble-free service when properly installed, maintained, and operated. Safe installation, operation, and maintenance of ITT Goulds Pumps equipment are an essential end user responsibility. This Pump Safety Manual identifies specific safety risks that must be considered at all times during product life.
- Page 3 ITT Goulds Pumps will not accept responsibility for physical injury, damage, or delays caused by a failure to observe the instructions for installation, operation, and maintenance contained in this Pump Safety Manual or the...
- Page 4 When installed in potentially explosive atmospheres, the instructions that follow the Ex symbol must be followed. Personal injury and/or equipment damage may occur if these instructions are not followed. If there is any question regarding these requirements or if the equipment is to be modified, please contact an ITT Goulds Pumps representative before proceeding.
- Page 5 Personal injuries will result if procedures outlined in this manual are not followed. ITT Goulds Pumps will not accept responsibility for physical injury, damage or delays caused by a failure to observe the instructions in this manual and the IOM provided with your equipment.
- Page 6 General Precautions Alignment: Shaft alignment procedures must be followed to prevent catastrophic failure of drive WARNING components or unintended contact of rotating parts. Follow coupling manufacturer’s coupling installation and operation procedures. Before beginning any alignment procedure, make sure driver power is locked out. Failure WARNING to lock out driver power will result in serious physical injury.
- Page 7 General Precautions Never operate the pump without liquid supplied to mechanical seal. Running a mechanical CAUTION seal dry, even for a few seconds, can cause seal damage and must be avoided. Physical injury can occur if mechanical seal fails. Never attempt to replace packing until the driver is properly locked out and the coupling WARNING spacer is removed.
- Page 8 This includes any modification to the equipment or use of parts not provided by ITT Goulds Pumps. If there is any question regarding the intended use of the equipment, please contact an ITT Goulds representative before proceeding.
- Page 9 PARTS The use of genuine Goulds parts will provide the safest and most reliable operation of your pump. ITT Goulds Pumps ISO certification and quality control procedures ensure the parts are manufactured to the highest quality and safety levels. Please contact your local Goulds representative for details on genuine Goulds parts.
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Page 11: Table Of Contents
Fill bearing pedestal with oil ........ 20 5.4.2 Nozzle loads ............12 Tests ............21 5.4.3 Suction line ............12 ICM with oil bath lubrication ...... 22 5.4.4 Supply lines ............12 ICMP with oil bath lubrication ....23 5.4.5 Discharge line ............12 5.4.6... -
Page 12: Technical Data
Installation and Operating Instructions Model ICM, ICMP oil bath lubrication Relevant documents ♦ Data sheet ♦ Sectional drawing pumps ♦ GA drawing ♦ Performance curves ♦ Spare parts list ♦ Operating manual motor * ♦ Operating manual coupling * ♦ Declaration of conformity for the entire unit to Ma- chine Directive 2006/42/EC ♦... -
Page 13: Intended Use
Installation and Operating Instructions Model ICM, ICMP oil bath lubrication Designation codes : (example) MIC 80-50-200 N L L C C N 025 Frame mounted Close-coupled Process pump Ductile cast iron Inducer Cast iron NdFeB Cast steel SmCo standard Stainless steel... -
Page 14: Tightening Torques
Installation and Operating Instructions Model ICM, ICMP oil bath lubrication Tightening torques Type plate, dry-running, CE and housing markings Screws greased, tighten in diametrically opposite se- quence The stainless steel type plate is firmly riveted to the Housing screws 901/3... -
Page 15: Notes On Safety
Installation and Operating Instructions Model ICM, ICMP oil bath lubrication Notes on safety ♦ Risks to the environment through leaks of hazard- This operating manual contains fundamental informa- tion which is to be observed during installation, opera- ous substances. tion and maintenance. It must be read before instal- If the unit is used in potentially explosive lation and commissioning. -
Page 16: Conversion Work And Production Of Spare Parts By The Customer
Installation and Operating Instructions Model ICM, ICMP oil bath lubrication For safe pump operation, we recommend a flow rate Conversion work and produc- of 0.3 to 1.1 Q . If the pump is operated outside this tion of spare parts by the cus- range, it must be ensured that the max. -
Page 17: Check Of The Direction Of Rotation
Installation and Operating Instructions Model ICM, ICMP oil bath lubrication The entire pump surface must have free contact with 2.5.4 Check of the direction of rotation the environment. If there is also a risk of explosion during the During operation of the pump it must be en-... -
Page 18: Maintenance
Installation and Operating Instructions Model ICM, ICMP oil bath lubrication If auxiliary systems (e.g. external flushing, cooling, 2.5.7 Maintenance heating) are installed, a check must be made to see whether monitoring facilities are required to safeguard For safe and reliable operation, it must be their operation. -
Page 19: Product Description
The technical requirements and nominal ratings of the sealed through the direct action of the bolting force. pump models ICM and ICMP comply with ISO 2858 / The lantern has a safety rubbing surface which pro- DIN EN 22858 / ISO 15783 / DIN ISO 5199. -
Page 20: Installation
Installation and Operating Instructions Model ICM, ICMP oil bath lubrication Installation Safety regulations Piping Equipment which is operated in potentially Before the pump is installed, both the suction and explosive areas must satisfy the explosion supply lines as well as the discharge line are to be protection regulations. -
Page 21: Nozzle Loads
Installation and Operating Instructions Model ICM, ICMP oil bath lubrication 5.4.2 Nozzle loads Not Used The pump can be subjected to nozzle loads in accor- dance with ISO 5199. See also Pricebook. Changes in the length of the piping caused by tem- perature are to be allowed for by appropriate meas- ures, e.g. -
Page 22: Drive
The same also applies if the required drive rating ex- ceeds 80 % of the magnetic drive rating. 5.11 Electric connection Consult ITT Goulds if necessary. Different operating data can be achieved without Only have the electric connection performed by a changing the pump through the use of different qualified electrician. -
Page 23: Commissioning/Shutdown
Installation and Operating Instructions Model ICM, ICMP oil bath lubrication Commissioning/Shutdown Engage coupling, check alignment and secure. Initial commissioning Mount coupling guard. Normally, the pumps have already been test-run with The pump must be completely filled with liquid. water. Unless special agreements have been made,... -
Page 24: Shutdown
Installation and Operating Instructions Model ICM, ICMP oil bath lubrication In connection with explosion protection, potential Shutdown sources of ignition (overheating, electrostatic and induced charges, mechanical and electric sparks) may Close discharge valve down to the position "mini- result from these inadmissible modes of operation;... -
Page 25: Maintenance
Installation and Operating Instructions Model ICM, ICMP oil bath lubrication Maintenance 9330-051-en Revision 14 Page 16 TM 6099 MPE/Wm Date 24/08/2011... -
Page 26: Screw Connections Of The Housing
Installation and Operating Instructions Model ICM, ICMP oil bath lubrication In potentially explosive works it is Screw connections of the advisable to monitor the condition of housing the rolling bearings. If there is a suspicion that splash water could have... -
Page 27: Notes On Dismantling
Installation and Operating Instructions Model ICM, ICMP oil bath lubrication Dismantling Notes on dismantling There are three possibilities for dismantling: All repair and maintenance work is to be performed by skilled staff using appropriate tools and original spare 1. Dismantling the entire pump from the plant. -
Page 28: Dismantling Bearing Pedestal
Installation and Operating Instructions Model ICM, ICMP oil bath lubrication Remove 2 intermediate ring 509/1 from the inner 7.6.2 Dismantling bearing pedestal magnet assembly 859. Remove oil drain plug 655/1 and drain oil. Remove If the inner magnet assembly or inner magnet as- any chips from the magnetic oil drain plug. -
Page 29: Assembly
Installation and Operating Instructions Model ICM, ICMP oil bath lubrication Assembly A complete assembly operation is described in the following. Sub-sections can be deduced from this. 7.8.1 Bearing pedestal Screw the cleaned oil drain plug 655/1 into the bearing pedestal 330. -
Page 30: Can And Lantern
Installation and Operating Instructions Model ICM, ICMP oil bath lubrication 7.8.4 Can and lantern 7.8.6 Fill bearing pedestal with oil Place the can gasket 406 in the centering on the Oil quantities: plain bearing pedestal 339. For group 1 approx. 750 ml Mount can 159 and lantern 344. -
Page 31: Tests
Installation and Operating Instructions Model ICM, ICMP oil bath lubrication Tests ♦ Flow rate ♦ Head The pumps are tested with water at the manufac- turer's works if specified by the customer. ♦ Power requirement ♦ NPSHR The operating data measured are documented in a test certificate. -
Page 32: Icm With Oil Bath Lubrication
Installation and Operating Instructions Model ICM, ICMP oil bath lubrication Sectional drawings ICM with oil bath lubrication 9330-051-en Revision 14 Page 23 TM 6099 MPE/Wm Date 24/08/2011... -
Page 33: Icmp With Oil Bath Lubrication
Installation and Operating Instructions Model ICM, ICMP oil bath lubrication ICMP with oil bath lubrication 9330-051-en Revision 14 Page 24 TM 6099 MPE/Wm Date 24/08/2011...
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