Vetter SmartFork Operating Instructions Manual
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Summary of Contents for Vetter SmartFork
- Page 1 Operating instructions ® SmartFork The intelligent SensorFork U163-907/Replaced:U163-356 Read the instructions prior to performing any task! Keep for future use!
- Page 2 SmartFork ® - The intelligent SensorFork V1.08/2019...
- Page 3 Supplemental directives About this This operating manual (hereafter ‘manual’) contains basic information that is to be manual observed during the assembly, operation and maintenance of the SmartFork ® fork arms ® (hereafter ‘SmartFork ’ or ‘assistance system’). For this reason, this manual must be read before any work on or with the assistance system, and ensure that the manual is always available at the operation site of the assistance system (on the industrial truck).
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Page 4: Table Of Contents
1.2.9 VETTER SmartFork ® Distance, distance function SAFETY Symbols in this manual Applicable documents Intended use Operator obligations ® Dangers when handling the VETTER SmartFork Safety markings Personnel requirements 2.7.1 Qualifications 2.7.2 Unauthorised persons 2.7.3 Training Personal protective gear Protection of the environment and disposal ®... - Page 5 Table of contents ® OPERATION OF THE VETTER SMARTFORK ® VETTER SmartFork Camera VETTER SmartFork ® SideCam ® VETTER SmartFork PremiumCam ® VETTER SmartFork Laser VETTER SmartFork ® Secure VETTER SmartFork ® EasySecure ® VETTER SmartFork Flash ® VETTER SmartFork...
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Page 6: Vetter Smartfork ® Overview
The use of the assistance system allows the distance to the load, the position of the load ® before and after lifting and the area directly in front of the VETTER SmartFork to be more quickly and efficiently evaluated. This facilitates quicker and safer work. -
Page 7: Overview Of Applications
9 applications and a ® combination application (VETTER SmartFork PremiumCam). The telescopic VETTER SmartFork ® ManuTel is equipped with the VETTER SmartFork ® ® Camera and/or the VETTER SmartFork SideCam and can optionally be upgraded with the target line laser function. -
Page 8: Vetter Smartfork ® Camera, Camera Function
VETTER SmartFork ® overview Overview of applications > VETTER SmartFork® SideCam, camera function 1.2.1 ® VETTER SmartFork Camera, camera function ® Fig. 2: VETTER SmartFork Camera When a raised load obstructs the view, the area in front of the fork tips is visible on the ®... -
Page 9: Vetter Smartfork ® Premiumcam, Camera Function
VETTER SmartFork ® overview Overview of applications > VETTER SmartFork® Laser, line laser target function 1.2.3 ® VETTER SmartFork PremiumCam, camera function ® Fig. 4: VETTER SmartFork PremiumCam The VETTER SmartFork ® PremiumCam is a combination of the SmartFork ®... -
Page 10: Vetter Smartfork ® Secure, Loading Function
VETTER SmartFork ® overview Overview of applications > VETTER SmartFork® Secure, loading function ® The line laser of the VETTER SmartFork laser application is integrated into the tip of the ® SmartFork . The line laser projects a horizontal line onto the load directly in front of the SmartFork ®... -
Page 11: Vetter Smartfork ® Easysecure, Insertion Depth Function
VETTER SmartFork ® overview Overview of applications > VETTER SmartFork® Flash, warning function/insertion depth function 1.2.6 ® VETTER SmartFork EasySecure, insertion depth function Fig. 7: VETTER SmartFork ® EasySecure ® The VETTER SmartFork EasySecure application in the surface of the fork blade dis- plays whether the load has been completely picked up or not. -
Page 12: Vetter Smartfork ® Level, Tilt Function
Flash application on the outside (fig. 8/2) of the fork arms uses the installed LEDs to increase visibility of the fork arms and therefore improve safety in day-to-day use. In addition, it is possible to install the VETTER SmartFork ®... -
Page 13: Vetter Smartfork ® Distance, Distance Function
VETTER SmartFork ® overview Overview of applications > VETTER SmartFork® Distance, distance function 1.2.9 ® VETTER SmartFork Distance, distance function Fig. 10: VETTER SmartFork ® Distance ® The VETTER SmartFork Distance application measures the distance between the fork tip and objects in the area in front of it. An ultrasonic sensor in the fork tip shows the dis- tance when approaching an object on the display medium. -
Page 14: Safety
The signal words described above are used. tions ® SmartFork - The intelligent SensorFork V1.08/2019... -
Page 15: Applicable Documents
Operating manual for the industrial truck Operating manual for the mounted fork carriage Operating instructions for the operator Equipment-specific operating manuals for the individual applications and components ® V1.08/2019 SmartFork - The intelligent SensorFork... -
Page 16: Intended Use
® loads. The VETTER SmartFork is only an assistance system. Its use does not in any way replace the general requirements for safety and due diligence. The VETTER SmartFork ® is intended exclusively for use with industrial trucks. -
Page 17: Operator Obligations
Operator obligations Operator ® The operator is the person who operates the VETTER SmartFork on an industrial truck for industrial or commercial purposes, or who delegates use to a third party and bears the legal product responsibility during operation for the protection of personnel or third par- ties. -
Page 18: Dangers When Handling The Vetter Smartfork
Unauthorised modification WARNING! Risk of injury from incorrectly executed work on the VETTER Smart- ® Fork ® The carrying capacity of the VETTER SmartFork depends significantly on a completely intact structure. - Page 19 Moisture and dirt WARNING! Risk of injury from slipping load! If there is moisture, dirt or ice on the lifting surfaces of the VETTER SmartFork ® , there is an increased risk of the load slipping. A slipping load could cause serious injuries.
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Page 20: Safety Markings
® upon delivery. VETTER SmartFork ® fork arms without a marking ® must not be put into operation. The VETTER SmartFork hard stamping is on the side of the back of the fork (Fig. 11). NOTICE! ® The use of the VETTER SmartFork without the prescribed markings is considered misuse. -
Page 21: Personnel Requirements
The driver of industrial trucks is capable of operating industrial trucks with a driver’s seat or a driver’s platform thanks to their education, knowledge and experience. The driver of industrial trucks is aware of the dangers involved with lifting and transportation tasks. ® V1.08/2019 SmartFork - The intelligent SensorFork... - Page 22 The driver of industrial trucks has proven their ability to drive industrial trucks with a driv- er’s seat or a driver’s platform to the operator and has consequently been assigned con- trol by the operator. The driver of industrial trucks is familiar with the use of the VETTER SmartFork ® and the associated dangers.
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Page 23: Unauthorised Persons
Description of The personal protective equipment is explained below: the personal protective equipment Industrial helmet Industrial helmets protect the head against falling objects, swinging loads and impacts with fixed objects. ® V1.08/2019 SmartFork - The intelligent SensorFork... -
Page 24: Protection Of The Environment And Disposal
If in doubt, notify the responsible municipal authority and inquire about the appropriate measures that need to be taken. The following environmentally hazardous substances are used: ® SmartFork - The intelligent SensorFork V1.08/2019... - Page 25 Insofar as there is no take-back agreement or disposal agreement in place, separate waste according to material and send it for recycling: Scrap metals. Send plastic elements to be recycled. Sort and dispose of the other components according to their material characteristics. ® V1.08/2019 SmartFork - The intelligent SensorFork...
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Page 26: Structure Of The Vetter Smartfork
Structure of the VETTER SmartFork ® Structure of the basic fork ® Structure of the VETTER SmartFork Structure of the basic fork ® Fig. 13: Structure of the VETTER SmartFork Fork head Back/shank Load centre (LC) Load Fork width (GB) Fork thickness (GD) -
Page 27: Suspension
The type of fork arm suspension may deviate from the image depending on the industrial truck. Observe the operating manual for the industrial truck. Assembly of the VETTER SmartFork® may only be carried out on a fork carriage that is ® compatible with the supplied VETTER SmartFork . -
Page 28: Image And Signal Output Devices
Always use original components. 3.3.1 Camera monitor Fig. 15: Camera monitor ® The camera monitor is the joint signal output device for the VETTER SmartFork Camera and die VETTER SmartFork ® SideCam. The projected laser line of the VETTER ®... -
Page 29: Vetter Easysecure Led Display
Structure of the VETTER SmartFork ® VETTER SmartFork® PremiumCam control device 3.3.2 VETTER EasySecure LED display Fig. 16: VETTER EasySecure LED display The VETTER EasySecure LED display is the signal output device for the VETTER ® ® SmartFork Secure and VETTER SmartFork EasySecure applications. -
Page 30: Cabling
Structure of the VETTER SmartFork ® Cabling Cabling For all information on correct cabling, see the applicable documents. NOTICE! Notes on cabling! Incorrect cabling could lead to damage and the failure of the assistance system. This could cause serious injuries. -
Page 31: Radio Connection
Structure of the VETTER SmartFork ® Radio connection Radio connection ® Signal transmission by the SmartFork applications via a radio system is possible as an Ä “Cus- option. Contact customer service if you have questions about the radio system tomer service” on page 3. -
Page 32: Initial Assembly Of The Vetter Smartfork
Initial assembly of the VETTER SmartFork ® Installing the VETTER SmartFork® on the fork carriage ® Initial assembly of the VETTER SmartFork ® Installing the VETTER SmartFork on the fork carriage NOTICE! ® Initial assembly of the VETTER SmartFork may only be carried out by a service specialist. -
Page 33: Installing And Connecting The Monitor
(Fig. 18). Ensure that the upper and lower ® hooks of the SmartFork enclose the profile of the fork carriage. ® Repeat the procedure for the second VETTER SmartFork . Carry out assembly from the other side of the fork carriage. Align both VETTER SmartFork ®... -
Page 34: Installing And Connecting The Easysecure Led Display
Initial assembly of the VETTER SmartFork ® Installing and connecting the EasySecure LED display NOTICE! Install the monitor in the driver’s cab so that the monitor does not obstruct or impede any functions or elements of the industrial truck. Install and connect the camera monitor as per the supplied operating manual. -
Page 35: Establishing Cable Connections
Initial assembly of the VETTER SmartFork ® Installing the radio transmitter Establishing cable connections Personnel: Electrician Protective equipment: Industrial helmet Protective work clothing Protective gloves Safety shoes Fig. 19: VETTER SmartFork ® cable connections ® All plugs of the VETTER SmartFork... - Page 36 Initial assembly of the VETTER SmartFork ® Installing the radio transmitter Contact customer service if you have questions about the radio system Ä “Customer service” on page 3. For all information on correct installation and connection, see the appli- cable documents.
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Page 37: Operation Of The Vetter Smartfork
Danger to life from obstructed view! People and objects under or in front of the raised load are not detected depending on the features of the VETTER SmartFork ® or depending on the position of the sensors. If people or objects in the danger zone are not detected, there is a risk of serious accidents. - Page 38 During transport, use the VETTER SmartFork Camera for additional securing/ monitoring of the area in front of the lifted load. ® All settings (such as e.g. selecting between the SmartFork Camera and SmartFork ® SideCam) are in the supplied operating manual for the mon- itor.
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Page 39: Vetter Smartfork
ð The area between the fork tips is displayed on the camera monitor. Move the fork arms in front of the load to be lifted. Additionally monitor and control the lifting of the load on the camera monitor. ® All settings (such as e.g. selecting between the SmartFork Camera and ® SmartFork SideCam) are in the supplied operating manual for the mon- itor. - Page 40 ð When the load has been completely picked up, the area in front of the fork tips is shown on the camera monitor via the front camera. ® All settings for the VETTER SmartFork PremiumCam are in the sup- plied operating manual for the monitor and the applicable documents.
- Page 41 Move the fork arms in front of the load to be lifted. ð The laser line is projected horizontally onto the load at the current height of the fork arm tips. Adjust the height of the VETTER SmartFork ® until the projected laser line marks the insertion position for the load.
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Page 42: Vetter Smartfork
ð The VETTER EasySecure LED display is now ready for operation. Other con- trols are not available. Pick up the load. ð The signal to the VETTER EasySecure LED display shows when the load is completely picked up and when the fork tip is free again. ®... -
Page 43: Vetter Smartfork
Observe the following to ensure reliable functioning of the SmartFork EasySecure application: ® – Ensure that the sensors on the upper side of the SmartFork EasySecure application are never covered and are always kept clean. – Ensure that non-reflective materials, e.g. black plastic pallets do not prevent safe functioning. - Page 44 ð The VETTER EasySecure LED display is now ready for operation. Other con- trols are not available. Pick up the load slowly. ð When the sensors are covered by a load, the current insertion depth can be monitored using the VETTER EasySecure LED display.
- Page 45 Operation of the VETTER SmartFork ® VETTER SmartFork® Level Operation of ® Switch on the industrial truck. The power to the VETTER SmartFork Flash applica- the warning tion is supplied by the ignition of the industrial truck. function/inser- ® ð The SmartFork Flash control device can now be switched on.
- Page 46 Operation of the VETTER SmartFork ® VETTER SmartFork® Distance Operation of ® Switch on the industrial truck. The power to the VETTER SmartFork Level applica- the tilt func- tion is supplied by the ignition of the industrial truck. tion ð The display medium can now be switched on.
- Page 47 Distance Particularly helpful when lifting and putting down a load in narrow block storage or in niches with poor visibility. Operation of Switch on the industrial truck. The power to the VETTER SmartFork ® Distance the distance application is supplied by the ignition of the industrial truck.
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Page 48: Adjusting The Distance Between The Fork Arms
(move the lever again). Check that the VETTER SmartFork ® is locked into the locking groove (fig. 30/2). If ® this is not the case, move the VETTER SmartFork horizontally until the lock engages. ® SmartFork - The intelligent SensorFork... -
Page 49: Maintenance Of The Vetter Smartfork
Maintenance of the VETTER SmartFork ® Maintenance table ® Maintenance of the VETTER SmartFork Maintenance table Interval Maintenance work Personnel daily Visual inspection by the driver Ä Chapter 6.2.1 “Daily visual Driver of industrial inspection by the driver” on page 50 trucks Ä... -
Page 50: Maintenance Activities
® Camera application must be securely fitted in the fork arm. – Any cables in the VETTER SmartFork ® must be firmly adhered in place. Top up any worn adhesion with a suitable adhesive (for example, Sikaflex 252) and allow it to dry. -
Page 51: Checking Electronics
® Check the electronic components of the VETTER SmartFork for damage and function- ality. If the test has negative results, immediately ban further use of the VETTER ® SmartFork . Start-up may only be carried out after a successful repair. -
Page 52: Checking The Locking Device
Maintenance of the VETTER SmartFork ® Maintenance activities > Cleaning the VETTER SmartFork® 6.2.4 Checking the locking device WARNING! Risk of injury from a defective locking device! The locking device prevents undesired lateral movement of the ® SmartFork on the profile of the fork carriage. Uncontrolled movement of ®... -
Page 53: Replacing The Vetter Smartfork
Secure the fork carriage against unin- tended lowering. ® Disconnect the plug connections between the VETTER SmartFork applications and the corresponding cables of the lift mast connector. Remove moveable cables from the immediate assembly area and protect them against damage. - Page 54 (Fig. 31) Ensure that the upper and lower ® hooks of the VETTER SmartFork enclose the profile of the fork carriage. Repeat the procedure for the second VETTER SmartFork ® Align both VETTER SmartForks ®...
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Page 55: Replacing Components
The manufacturer does not accept any liability for any damage that occurs as a result of improper ® repairs or welding work on the VETTER SmartFork fork arms. Improper repairs or the use of third-party components could lead to damage and a loss of functionality. -
Page 56: After Completion Of Maintenance Activity
Maintenance of the VETTER SmartFork ® After completion of maintenance activity After completion of maintenance activity Personnel: Driver of industrial trucks Protective equipment: Protective work clothing Industrial helmet Protective gloves Safety shoes Carry out the following steps upon completion of maintenance work or troubleshooting and before returning the assistance system and industrial truck to operation: Tighten all previously loosened screw connections. -
Page 57: Troubleshooting On The Vetter Smartfork
Troubleshooting on the VETTER SmartFork ® ® Troubleshooting on the VETTER SmartFork In the event of malfunctions with one or more applications: Ä Chapter 6.2.1 “Daily visual inspec- Carry out a visual inspection as described in tion by the driver” on page 50. -
Page 58: Technical Data
Technical data Technical data All technical data on the individual applications can be found in the sup- plied documentation. ® SmartFork - The intelligent SensorFork V1.08/2019... -
Page 59: Index
In the manual ......14 Electronics check ..... . 51 ® V1.08/2019 SmartFork - The intelligent SensorFork... - Page 60 Use ........16 Visual inspection, daily ....50 ® SmartFork - The intelligent SensorFork V1.08/2019...
- Page 62 Deviations and changes are part of our ongoing review and improvement of the product. VETTER Industrie GmbH does not accept any respon- sibility or liability for errors that arise from the use and application of this document. This document, including all parts, is protected by copyright.