Maintaining The Headlights - Toro Workman GTX Series Operator's Manual

Electric utility vehicle with extended chassis
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Maintaining the Headlights

Replacing the Headlight
1.
Disconnect the batteries; refer to
the Batteries (page
2.
Open the hood.
3.
Disconnect the electrical connector for the
harness from the connector of the lamp
assembly
(Figure
Figure 40
1. Speed clip
2. Opening in the bumper
3. Adjustment screw
4.
Remove the speed clips that secure the
headlight to the headlight bracket
Note:
Retain all parts for installation of the new
headlight.
5.
Remove the headlight assembly by moving it
forward through the opening in the front bumper
(Figure
40).
6.
Install the new headlight through the opening in
the bumper
(Figure
Note:
Ensure the adjustment posts are lined up
with the holes in the mounting bracket behind
the bumper.
Disconnecting
36).
40).
4. Headlight
5. Harness electrical
connector
6. Lamp assembly
(Figure
40).
7.
Secure the headlight assembly with the speed
clips that you removed in step 4.
8.
Connect the electrical connector for the harness
to the connector of the lamp assembly
40).
9.
Adjust the headlights to direct the beams to
the desired position, refer to
Headlights (page
Adjusting the Headlights
Use the following procedure to adjust the headlight
beam position whenever a headlight assembly is
replaced or removed.
1.
Park the machine on a level surface with the
headlights approximately 7.6 m (25 ft) from a
wall
(Figure
2.
Measure the distance from the floor to the center
of the headlight and make a mark on the wall at
the same height.
3.
Turn the key switch to the O
on the headlights.
4.
Take note of where the headlights aim on the
wall.
The brightest part of the headlight beam should
be 20 cm (8 inches) below the mark placed on
the wall
g277621
40).
5.
At the back of the headlight assembly, rotate
adjustment screws
headlight assembly and align the position of the
cast beam.
6.
Connect the batteries and close the hood; refer
to
Connecting the Batteries (page
38
Adjusting the
38).
41).
position, and turn
N
(Figure
41).
Figure 41
(Figure
40) to pivot the
(Figure
g298100
37).

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