Toro Workman GTX Series Operator's Manual
Electric utility vehicle with extended chassis
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- Operator's manual (60 pages) ,
- Installation instructions manual (8 pages) ,
- Operator's manual (60 pages)
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Summary of Contents for Toro Workman GTX Series
- Page 1 Form No. 3432-217 Rev B Workman ® GTX Electric Utility Vehicle with Extended Chassis Model No. 07043EX—Serial No. 403446001 and Up *3432-217* B Register at www.Toro.com. Original Instructions (EN)
- Page 2 This manual uses 2 words to highlight information. Whenever you need service, genuine Toro parts, or Important calls attention to special mechanical additional information, contact an Authorized Service...
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Page 3: Table Of Contents
Contents Maintaining the Tires ........39 Inspecting the Steering and Suspension Components ..........39 Safety ............... 4 Adjusting the Front Wheel Alignment ....40 General Safety ........... 4 Checking the Transaxle-Fluid Level ....41 Safety and Instructional Decals ......5 Changing the Transaxle Fluid ...... -
Page 4: Safety
Safety This machine has been designed in accordance with the requirements of SAE J2258 (Nov 2016). General Safety This product is capable of causing personal injury. Always follow all safety instructions to avoid serious personal injury. • Read and understand the contents of this Operator’s Manual before you start the machine. -
Page 5: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal99-7345 99-7345 1. Warning—read the Operator's Manual. 2. Warning—do not touch the hot surface. 3. - Page 6 decal131-8495 131-8495 1. The battery is empty. 3. The battery is charged. decal131-8414 2. The battery is almost 4. Charger fault; refer to the 131-8414 charged. charger manual for the fault codes. 1. Warning—read the 3. Tipping hazard—drive Operator's Manual. slowly across or up slopes;...
- Page 7 200 LBS 1500 LBS 91 KG 680 KG 137-9984 decal137-9984 137-9984 1. Do not exceed a tongue 2. Do not exceed a transport weight of 91 kg (200 lb). load of 680 kg (1,500 lb). decal131-8527 131-8527 1. Performance mode 2.
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Page 8: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Steering wheel Steering wheel cover Install the steering wheel (International models only). Washer (1/2 inch) Dust cover – No parts required Check the fluid levels and tire pressure. –... -
Page 9: Burnishing The Brakes
Checking the Fluid Levels Reading the Manual and and Tire Pressure Viewing the Setup Material No Parts Required Parts needed for this procedure: Operator's Manual Procedure Engine owner's manual Check the water level in the batteries before Registration card you operate the machine; refer to Checking the Predelivery Inspection Form Water Level of the Batteries (page... -
Page 10: Product Overview
Product Overview Controls Become familiar with all the controls before you start and operate the machine. Control Panel g034161 Figure 4 1. Light switch 7. Parking-brake lever 2. Hour meter 8. Brake pedal 3. Battery-discharge indicator 9. Accelerator pedal 4. Horn button (International models only) 10. - Page 11 Parking-Brake Lever Direction Selector The direction selector is located to the left of the The parking-brake lever is located on the control parking-brake lever. The direction selector has 3 panel (Figure positions: F , and N (Figure ORWARD EVERSE EUTRAL Whenever you shut off the engine, engage the parking brake to prevent the machine from accidentally Note:...
- Page 12 Key Switch Status-Indicator Light Use the key switch (Figure 4), to run and shut off the The status-indicator light is located to the right of the machine. parking-brake lever on the control panel (Figure The key switch has 2 positions: O and O .
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Page 13: Specifications
Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com for a list of all approved attachments and accessories. -
Page 14: Before Operation
Operation smoother ride, and to minimize tire marks on the ground. • Use higher air pressure in the tires for Before Operation carrying heavier payloads at higher speeds. If necessary, adjust the air pressure in the tires by adding or removing air in the tires. Before Operation Safety General Safety •... - Page 15 Using the Battery System a break-in period to establish efficient electrical production. This break in period usually requires 100 When your batteries are fully charged, the tenth to 150 discharge/charge cycles. bar (far right) illuminates on the battery-discharge indicator (Figure 11).
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Page 16: Breaking In A New Machine
• If you continue to use the machine with only 2 bars Wear appropriate clothing, including eye remaining, bars 1 and 2 alternately flash. protection; long pants; substantial, and slip-resistant footwear. Tie back long hair and do Important: When only the second bar from the not wear loose clothing or loose jewelry. - Page 17 • Use accessories and attachments approved by Take extra care when hauling loads that shift easily The Toro® Company only. (e.g., liquids, rock, sand, etc.). • Avoid starting, stopping, or turning the machine Multi-Passenger Safety on a slope, especially with a load.
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Page 18: Operating The Cargo Bed
Operating the Cargo Bed Raising the Cargo Bed to the Dump Position WARNING A raised bed could fall and injure persons that are working beneath it. • Always use the prop rod to hold the bed up before working under the bed. g034019 Figure 13 •... - Page 19 Raising the Cargo Bed to the Opening the Tailgate Service Position Ensure that the cargo bed is down and latched. Pull the lever on left, inside of the cargo bed Using both hands, raise the tailgate using the toward you and lift the cargo bed up (Figure 13).
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Page 20: Using The Rear Cargo Bed Accessory Mount
Closing the Tailgate Using the Rear Cargo Bed Accessory Mount If you unloaded loose material such as sand, landscaping rock, or wood chips from the cargo bed of the machine, some of the material that you unloaded Use the rear cargo bed accessory mount to attach may have lodged in the hinge area of the tailgate. -
Page 21: Stopping The Machine
Stopping the Machine • Whenever possible, secure the load by binding it to the cargo bed so that it does not shift. Important: When stopping the machine on • When transporting liquid in a large tank (such an incline, use the service brakes to stop the as a sprayer tank), use caution when driving machine and engage the parking brake to hold the the machine uphill or downhill, when suddenly... -
Page 22: After Operation
After Operation After Operation Safety General Safety • Before you leave the operating position, do the following: – Park the machine on a level surface. – Shift the transmission to the N position. EUTRAL g236535 Figure 19 – Engage the parking brake. 1. -
Page 23: Towing The Machine
Towing the Machine In case of an emergency, you can tow the machine for a short distance; however, this should not be a standard operating procedure. WARNING Towing at excessive speeds could cause a loss of steering control, resulting in personal injury. -
Page 24: Maintenance
To ensure that the entire machine is in good or its use may result in injury or death. Such use condition, keep all hardware properly tightened. could void the product warranty of The Toro® • To reduce the potential fire hazard, keep the Company. -
Page 25: Daily Maintenance Checklist
• Change the brake fluid. Every 1,000 hours Note: Download a free copy of the electrical schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. WARNING Failure to properly maintain the machine could result in premature failure of machine systems causing possible harm to you or bystanders. -
Page 26: Maintaining The Machine Under Special Operating Conditions
Maintaining the Machine under Special Operating Conditions Important: If the machine is subjected to any of the conditions listed below, perform maintenance twice as frequently: • Desert operation • Cold climate operation—below 10°C (50°F) • Trailer towing • Frequent operation in dusty conditions •... -
Page 27: Lifting The Machine
Lifting the Machine DANGER The machine may be unstable when using a jack. The machine could slip off the jack, injuring anyone beneath it. • Do not start the machine while the machine is on a jack. g034407 Figure 22 •... -
Page 28: Removing The Bench Cushion
Removing the Bench Installing the Bench Cushion Cushion Push the bench cushion forward to the raised Slide the bench cushion onto the pins and lower the position. cushion (Figure 25). Slide the cushion to the side, out of the pins, and lift the cushion upward (Figure 24). -
Page 29: Lubrication
Lubrication Greasing the Front Wheel Bearings Greasing the Machine Service Interval: Every 300 hours Service Interval: Every 100 hours/Yearly (whichever Grease specification: Mobilgrease XHP™-222 comes first)—Grease the bearings and bushings. Grease the machine Removing the Hub and Rotor more frequently when using it for heavy-duty operations. - Page 30 g192347 Figure 31 1. Spindle 2. Hub and rotor assembly g033047 Figure 29 Wipe clean the spindle with a rag. 1. Flange-head bolts (3/8 x 3. Caliper bracket (brake Repeat steps through to the hub and rotor at 3/4 inch) assembly) the other side of the machine.
- Page 31 Greasing the Wheel Bearings Installing the Hub and Rotor Remove the outboard bearing and bearing race Apply a light coat of the specified grease to the from the hub (Figure 32). spindle (Figure 33). g192344 Figure 33 g033050 1. Nut retainer 4.
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Page 32: Electrical System Maintenance
Electrical System Maintenance Electrical System Safety • Disconnect the battery before repairing the machine. Disconnect the negative terminal first and the positive last. Connect the positive terminal first and the negative last. • Charge the battery in an open, well-ventilated area, away from sparks and flames. -
Page 33: Maintaining The Batteries
Maintaining the Batteries • Electrolyte is poisonous. – Do not drink the electrolyte. Raise the seat assembly and raise the cargo bed – If electrolyte has been swallowed, have them before maintaining the batteries; refer to Removing drink large quantities of water immediately to the Bench Cushion (page 28) Raising the Cargo dilute the electrolyte, if possible. - Page 34 Removing the Bench Cushion (page 28). If the battery charger Apply a light coating of Toro battery-terminal is too hot, it may not charge properly. In cold protector. temperatures, it may take a longer for the batteries to charge.
- Page 35 Checking the Water Level of the Refer to the following table and Figure 35 information on the meanings of the varying colors of Batteries the charger-status light. Service Interval: Before each use or daily Charger-Status Light Table Park the machine on a level surface, engage the Charger-Status parking brake, shut off the machine, remove the Solid/Flashing...
- Page 36 Raise the seat assembly to access the batteries; Note: The main battery cables are long when refer to Removing the Bench Cushion (page 28). compared to battery-interconnect cables. Connect your Toro water hand pump to the water-fill port (Figure 37). g034412 Figure 38 g034255...
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Page 37: Replacing The Fuses
10 A Torque the nuts securing all of the battery cables until the retainer securely grips the battery. Optional lift kit—open 15 A Coat the battery terminals with Toro Horn—optional (standard on 30 A international models only) battery-terminal protector. Ensure that the rubber boots on each battery cable are securely seated over the battery terminals. -
Page 38: Maintaining The Headlights
Maintaining the Headlights Secure the headlight assembly with the speed clips that you removed in step 4. Connect the electrical connector for the harness Replacing the Headlight to the connector of the lamp assembly (Figure 40). Disconnect the batteries; refer to Disconnecting the Batteries (page 36). -
Page 39: Drive System Maintenance
Inspecting the Steering and Drive System Suspension Components Maintenance Service Interval: Every 100 hours—Inspect the steering and suspension for loose Maintaining the Tires or damaged components. Service Interval: Every 100 hours—Check the With the steering wheel at the centered position condition of the tires and rims. -
Page 40: Adjusting The Front Wheel Alignment
2. Tire center line—front Adjusting the Camber If the measurement does not fall within 0 to Owner provided tools: spanner wrench, Toro Part 6 mm (0 to 1/4 inch), loosen the jam nuts at the No. 132-5069; refer to your Authorized Service... -
Page 41: Checking The Transaxle-Fluid Level
Checking the Changing the Transaxle Transaxle-Fluid Level Fluid Service Interval: Every 100 hours—Check the Service Interval: Every 100 hours—Check the transaxle-fluid level. transaxle for leaks. Park the machine on a level surface. Every 800 hours/Yearly (whichever comes first)—Change the transaxle fluid. Engage the parking brake. -
Page 42: Brake Maintenance
Brake Maintenance Verify that the parking brake is adjusted to the proper tension; refer to Checking the Parking Brake (page 42). Checking the Parking Brake Note: If you cannot adjust the parking brake to the required tension, the brake pads may Engage the parking brake by pulling the be worn and need to be replace. -
Page 43: Inspecting The Brakes
Figure 51 Service Interval: Every 1,000 hours 1. Brake-fluid reservoir 2. Minimum line Contact your authorized Toro distributor. If the fluid level is low, perform the following: Clean the area around the reservoir cap and remove the cap (Figure 50). -
Page 44: Chassis Maintenance
Chassis Maintenance Cleaning Adjusting the Cargo-Bed Washing the Machine Latches Service Interval: Before each use or daily—Wash the machine. If the cargo-bed latch is out of adjustment, the cargo Wash the machine as needed using water alone bed vibrates up and down as you drive the machine. or with a mild detergent. -
Page 45: Storage
Storage outlet and charging receptacle during storage to ensure that the batteries stay charged and do not freeze; otherwise, charge the batteries Storage Safety monthly at a minimum. Plug in the charger during storage to maintain • Shut off the machine, remove the key, and wait full battery life. -
Page 46: Troubleshooting
1. None illuminated. The machine-status light flashed 1 time. 1. There is a controller-configuration fault. 1. Contact your Authorized Toro Service Dealer. The machine-status light flashed 2 times. 1. The parking brake is engaged while in 1. Disengage the parking brake. - Page 47 O position, and check for normal operation. The machine-status light flashed 12 times. 1. A controller-configuration fault 1. Contact your Authorized Toro Service occurred. Dealer. The machine-status light flashed 13 times. 1. An internal-software fault occurred. 1. Contact your Authorized Toro Service Dealer.
- Page 48 Notes:...
- Page 49 Notes:...
- Page 50 The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer. Toro uses this information to fulfil contractual obligations - such as to register your warranty, process your warranty claim or to contact you in the event of a product recall - and for legitimate business purposes - such as to gauge customer satisfaction, improve our products or provide you with product information which may be of interest.
- Page 51 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.
- Page 52 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.