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Original Instructions (EN)
Workman
®
or EFI Utility Vehicle
Model No. 07040—Serial No. 401400001 and Up
Model No. 07042—Serial No. 403446001 and Up
Model No. 07059—Serial No. 403446001 and Up
Model No. 07059TC—Serial No. 403446001 and Up
Model No. 07060—Serial No. 403446001 and Up
Model No. 07130TC—Serial No. 403448001 and Up
Model No. 07152—Serial No. 402581123 and Up
Form No. 3437-802 Rev D
GTX Gasoline/Petrol
*3437-802*
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Table of Contents
Related Manuals for Toro 07059TC
Summary of Contents for Toro 07059TC
- Page 1 Model No. 07040—Serial No. 401400001 and Up Model No. 07042—Serial No. 403446001 and Up Model No. 07059—Serial No. 403446001 and Up Model No. 07059TC—Serial No. 403446001 and Up Model No. 07060—Serial No. 403446001 and Up Model No. 07130TC—Serial No. 403448001 and Up Model No.
- Page 2 Control Regulation of emission systems, maintenance, and warranty. Replacements may be ordered through Whenever you need service, genuine Toro parts, or the engine manufacturer. additional information, contact an Authorized Service Distributor or Toro Customer Service and have the WARNING model and serial numbers of your product ready.
- Page 3 This manual uses 2 words to highlight information. Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention. The safety-alert symbol (Figure 2) appears both in this manual and on the machine to identify important safety messages that you must follow to avoid accidents.
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Page 4: Table Of Contents
Contents Servicing the Spark Plug........41 Adjusting the High/Low Idle ......42 Fuel System Maintenance ........43 Safety ............... 5 Inspecting Fuel Lines and Connections..... 43 General Safety ........... 5 Replacing the Fuel Filter ........43 Safety and Instructional Decals ......6 Servicing the Carbon Canister ...... -
Page 5: Safety
Safety This machine has been designed in accordance with the requirements of SAE J2258 (Nov 2016). General Safety This product is capable of causing personal injury. Always follow all safety instructions to avoid serious personal injury. • Read and understand the contents of this Operator’s Manual before you start the machine. -
Page 6: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal131-8410 131-8410 decal99-7345 99-7345 1. Fire hazard—shut off the engine before fueling. 1. - Page 7 decal131-8414 131-8414 decal131-8413 131-8413 1. Warning—read the 3. Tipping hazard—drive Carburetor Models Only Operator's Manual. slowly across or up slopes; take turns slowly; do not 1. Horn 4. Engine—start exceed speeds of 25 kph 2. Off 5. To start the engine: 1) Sit (16 mph);...
- Page 8 200 LBS 1500 LBS 91 KG 680 KG 137-9984 decal137-9984 137-9984 1. Do not exceed a tongue 2. Do not exceed a transport weight of 91 kg (200 lb). load of 680 kg (1,500 lb). decal138-3518 138-3518 Carburetor Models Only 1.
- Page 9 decal138-3524 138-3524 1. Light—On 2. Light—Off 3. Raise the bed. 4. Lower the bed. decal139-3340 139-3340 EFI Models Only 1. Read the Operator’s 5. Electric (15 A) Manual for fuse information. 2. Headlights (10 A) 6. Horn (30 A) 3. USB (10 A) 7.
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Page 10: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Steering wheel Steering wheel cover Install the steering wheel (International models only). Washer (1/2 inch) Dust cover – No parts required Check the fluid levels and tire pressure. –... -
Page 11: Burnishing The Brakes
Checking the Fluid Levels Reading the Manual and and Tire Pressure Viewing the Setup Material No Parts Required Parts needed for this procedure: Operator's Manual Procedure Engine owner's manual Check the engine-oil level before and after Registration card you first start the engine; refer to Checking the Predelivery Inspection Form Engine-Oil Level (page... -
Page 12: Product Overview
Product Overview g033925 Figure 4 1. Hood latch 5. Towing tongue 3. Steering wheel 7. Cargo-bed lever 2. Shift lever 4. Cargo bed 6. Fuel cap g034517 Figure 5 1. Passenger handhold 3. Rear cargo-bed-accessory mount 2. Parking-brake lever 4. Trailer hitch... -
Page 13: Controls
Controls Become familiar with all the controls before you start the engine and operate the machine. Control Panel g033921 Figure 6 1. Steering wheel 6. USB power point 2. Gear-shift indicator 7. Parking-brake lever 3. Gear-shift lever 8. Choke control 4. - Page 14 Key Switch Choke Control The key switch is located at the lower, right corner of The choke control is located on the control panel. Use the dash panel (Figure the choke to help start a cold engine by pulling the choke control outward (Figure 6).
- Page 15 Light Switch Fuel Gauge The light switch is located to the left of the steering The fuel gauge (Figure 11) is located on the fuel tank column (Figure 10). Use the light switch to illuminate in the filler cap, at the left side of the machine. The the headlights.
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Page 16: Specifications
High idle: 3,650 to 3,750 rpm Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com... -
Page 17: Before Operation
Performing Daily Operation Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Service Interval: Before each use or daily Before starting the machine each day, perform the Before Operation Each Use/Daily procedures listed in Maintenance (page 28). -
Page 18: Adding Fuel
Adding Fuel Recommended Fuel Type Unleaded gasoline Minimum octane rating 87 (US) or 91 (research octane; outside the US) Ethanol No more than 10% by volume Methanol None MTBE (methyl tertiary butyl Less than 15% by volume ether) Do not add to the fuel Use only clean, fresh (no more than 30 days old), fuel from a reputable source. -
Page 19: During Operation
• • A break-in oil for the engine is not required. Before you start the machine, ensure that the Original engine oil is the same type specified for transmission is in neutral, the parking brake is regular oil changes. engaged, and you are in the operating position. •... - Page 20 Do not dump a loaded cargo bed while the in rough terrain, or on a slope, which could result in machine is sideways on a slope. The change a rollover. Contact an authorized Toro distributor for in weight distribution may cause the machine to more information.
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Page 21: Operating The Cargo Bed
Operating the Cargo Bed Raising the Cargo Bed to the Dump Position WARNING A raised bed could fall and injure persons that are working beneath it. • Always use the prop rod to hold the bed up before working under the bed. g034019 Figure 15 •... - Page 22 Raising the Cargo Bed to the Opening the Tailgate Service Position Ensure that the cargo bed is down and latched. Pull the lever on left, inside of the cargo bed Using both hands, raise the tailgate using the toward you and lift the cargo bed up (Figure 15).
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Page 23: Using The Rear Cargo Bed Accessory Mount
Closing the Tailgate Using the Rear Cargo Bed Accessory Mount If you unloaded loose material such as sand, landscaping rock, or wood chips from the cargo bed of the machine, some of the material that you unloaded Use the rear cargo bed accessory mount to attach may have lodged in the hinge area of the tailgate. -
Page 24: Loading The Cargo Bed
Loading the Cargo Bed Material Density Maximum Cargo Bed Capacity (on level ground) Use the following guidelines when loading the cargo bed and operating the machine: Full Gravel, dry 1522 kg/m lb/ft • Observe the weight capacity of the machine and Gravel, wet 1922 kg/m (120... -
Page 25: Starting The Engine
Starting the Engine Stopping the Machine Sit in the operator seat, insert the key into the Important: When stopping the machine on key switch, and rotate the key clockwise to the an incline, use the service brakes to stop the or S position. -
Page 26: After Operation
After Operation After Operation Safety General Safety • Before you leave the operating position, do the following: – Park the machine on a level surface. – Shift the transmission to the N position. EUTRAL g236535 Figure 21 – Engage the parking brake. 1. -
Page 27: Towing The Machine
Towing a Trailer The machine is capable of pulling trailers. A tow hitch is available for the machine. Contact your authorized Toro distributor for details. When hauling cargo or towing a trailer, do not overload your machine or trailer. Overloading either... -
Page 28: Maintenance
Maintenance Maintenance Safety or its use may result in injury or death. Such use could void the product warranty of The Toro® • Do not allow untrained personnel to service the Company. machine. • Before you leave the operating position, do the following: –... -
Page 29: Recommended Maintenance Schedule(S)
• Complete all of the yearly maintenance procedures that are specified in the engine Yearly owner's manual. Note: Download a free copy of the electrical schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Important: Refer to your engine owner’s manual for additional maintenance procedures. - Page 30 WARNING Failure to properly maintain the machine could result in premature failure of machine systems, causing possible harm to you or bystanders. Keep the machine well maintained and in good working order as indicated in these instructions. CAUTION Only qualified and authorized personnel should maintain, repair, adjust, or inspect the machine. •...
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Page 31: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Monday Tuesday Wednesday Thursday Friday Saturday Sunday Check the brake and parking brake operation. Check the gear shift/neutral operation. Check the fuel level. Check the engine-oil level. Check the brake-fluid level. -
Page 32: Pre-Maintenance Procedures
Pre-Maintenance Lifting the Machine Procedures DANGER The machine may be unstable when using Preparing the Machine for a jack. The machine could slip off the jack, injuring anyone beneath it. Maintenance • Do not start the machine while the machine Park the machine on a level surface. -
Page 33: Accessing The Hood
Raising and Lowering the Seat Assembly To raise the seat assembly, push the seat assembly forward until it rests on the steering wheel (Figure 26). To lower the seat assembly, push the seat assembly rearward until it seats back into the original position (Figure 26). -
Page 34: Removing The Seat Assembly
Removing the Seat Lubrication Assembly Greasing the Machine Push the seat assembly forward to the raised position (Figure 26). Service Interval: Every 100 hours/Yearly (whichever Slide the seat assembly to the side out of the comes first)—Grease the bearings pins, and lift the seat assembly upward (Figure and bushings. -
Page 35: Greasing The Front Wheel Bearings
Greasing the Front Wheel Bearings Service Interval: Every 300 hours Grease specification: Mobilgrease XHP™-222 Removing the Hub and Rotor Lift the front of the machine and support it with jack stands. Remove the 4 lug nuts that secure the wheel to the hub (Figure 31). - Page 36 Greasing the Wheel Bearings Remove the outboard bearing and bearing race from the hub (Figure 35). g192347 Figure 34 1. Spindle 2. Hub and rotor assembly g033050 Wipe clean the spindle with a rag. Figure 35 Repeat steps through to the hub and rotor at 1.
- Page 37 Installing the Hub and Rotor Apply a light coat of the specified grease to the spindle (Figure 36). g192345 Figure 37 g192344 1. Cotter pin 3. Dust cap Figure 36 2. Nut retainer 1. Nut retainer 4. Outer bearing 2. Spindle nut 5.
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Page 38: Engine Maintenance
Engine Maintenance Engine Safety • Shut off the engine, remove the key, and wait for all moving parts to stop before checking the oil or adding oil to the crankcase. • Keep your hands, feet, face, clothing, and other body parts away from the muffler and other hot surfaces. - Page 39 Replacing the Air-Cleaner Element Service Interval: Every 50 hours—Under special operating conditions (refer to Maintaining the Machine under Special Operating Conditions)—replace the air-cleaner element. Replace the air-cleaner element sooner if dirty or damaged. Every 100 hours—Under normal operating conditions—replace the air-cleaner element. Replace the air-cleaner element sooner if dirty or damaged.
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Page 40: Servicing The Engine Oil
Servicing the Engine Oil Engine-Oil Specifications Crankcase Capacity: 1.0 L (1.1 US qt) Oil Type: API service class SJ or higher detergent oil Viscosity: See the table below. g192771 g034082 Figure 41 Figure 40 Checking the Engine-Oil Level Service Interval: Before each use or daily Note: The machine is shipped with oil in the crankcase;... -
Page 41: Servicing The Spark Plug
Changing the Engine Oil Servicing the Spark Plug Service Interval: After the first 5 hours—Change the Checking and Replacing the Spark engine oil. Plug Every 50 hours—Under special operating conditions (refer to Maintaining the Machine Service Interval: Every 100 hours/Yearly (whichever under Special Operating Conditions)—change comes first) Replace the spark plug the engine oil. -
Page 42: Adjusting The High/Low Idle
Install the spark plug into the cylinder head, and torque the plug to 27 N∙m (20 ft-lb). Install the spark-plug wire. Repeat steps through for the other spark plug. Adjusting the High/Low Idle Lift the cargo bed and secure it with the prop rod. At the throttle cable housing, loosen the forward jam nut and tighten the rear jam nut to increase the low idle... -
Page 43: Fuel System Maintenance
Fuel System Maintenance Inspecting Fuel Lines and Connections Service Interval: Every 400 hours/Yearly (whichever comes first) Inspect the fuel lines, fittings, and clamps for signs of leaking, deterioration, damage, or loose connections. Note: Repair any damaged or leaking fuel system component before using the machine. -
Page 44: Servicing The Carbon Canister
Servicing the Carbon Electrical System Canister Maintenance Checking the Air Filter for the Electrical System Safety Carbon Canister • Disconnect the battery before repairing the Service Interval: After the first 50 hours machine. Disconnect the negative terminal first and the positive last. Connect the positive terminal Every 200 hours first and the negative last. - Page 45 Disconnecting the Battery Removing the Battery Disconnect the battery cables; refer to WARNING Disconnecting the Battery (page 45). Incorrect battery cable routing could damage Remove the battery as shown in Figure the machine and cables, causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury.
- Page 46 Installing the Battery Connecting the Battery Install the battery as shown in Figure Connect the battery as shown in Figure g034315 Figure 50 Charging the Battery WARNING Charging the battery produces gasses that can explode. Never smoke near the battery and keep sparks and flames away from battery.
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Page 47: Replacing The Fuses
Replacing the Fuses For EFI Models There are 5 fuses in the electrical system; the other slots are open for options. They are located beneath For Carburetor Models the seat assembly (Figure 52). There are 4 fuses in the electrical system; the other Horn 30 A slots are open for options. -
Page 48: Maintaining The Headlights
Maintaining the Headlights Secure the headlight assembly with the speed clips that you removed in step 4. Connect the electrical connector for the harness Replacing the Headlight to the connector of the lamp assembly (Figure Specification: See your Parts Catalog. 53). -
Page 49: Drive System Maintenance
Inspecting the Steering and Drive System Suspension Components Maintenance Service Interval: Every 100 hours—Inspect the steering and suspension for loose Maintaining the Tires or damaged components. Service Interval: Every 100 hours—Check the With the steering wheel at the centered position condition of the tires and rims. -
Page 50: Adjusting The Front Wheel Alignment
3. Axle center line Adjusting the Camber 2. Tire center line—front Owner provided tools: spanner wrench, Toro Part 132-5069; refer to your authorized Toro distributor. If the measurement does not fall within 0 to 6 mm (0 to 1/4 inch), loosen the jam nuts at the... -
Page 51: Checking The Transaxle-Fluid Level
Checking the Changing the Transaxle Transaxle-Fluid Level Fluid Service Interval: Every 800 hours/Yearly (whichever Service Interval: Every 100 hours comes first) Fluid Type: SAE 80W-90 (API MT-1) or SAE 80W-90 Fluid Type: SAE 80W-90 (API MT-1) or SAE 80W-90 (API GL-5) (API GL-5) Park the machine on a level surface. -
Page 52: Adjusting The Neutral Gear-Shift Position
Adjusting the Neutral Gear-Shift Position Loosen the jam nuts on the gear-shift cable and adjust them as necessary (Figure 61). g011947 Figure 62 2. Bolts 1. Cover Thoroughly clean the inside of the cover and g034455 Figure 61 the inner components of the clutch using compressed air. -
Page 53: Cooling System Maintenance
Cooling System Maintenance Cooling System Safety • Swallowing engine coolant can cause poisoning; keep out of reach from children and pets. • Discharge of hot, pressurized coolant or touching a hot radiator and surrounding parts can cause severe burns. g026341 –... -
Page 54: Brake Maintenance
Engage the parking brake by pulling the be worn and need to be replace. Contact your parking-brake lever toward you, until you feel authorized Toro distributor for assistance. tension. If you do not feel tension when pulling the Checking the Brake-Fluid parking-brake toward you within 11.4 to 16.5 cm... -
Page 55: Inspecting The Brakes
Replacing the Service and Parking-Brake Pads Service Interval: Every 400 hours Contact your authorized Toro distributor to inspect and possibly replace the service and parking-brake pads. Changing the Brake Fluid g002136 Service Interval: Every 1,000 hours Figure 66 Contact your authorized Toro distributor. -
Page 56: Belt Maintenance
Belt Maintenance Replacing the Drive Belt Raise the cargo bed; refer to Raising the Cargo Bed to the Dump Position (page 21). Servicing the Drive Belt Shift the transmission into the N position, EUTRAL engage the parking brake, rotate the key switch Checking the Drive Belt to the O position, and remove the key. -
Page 57: Chassis Maintenance
Chassis Maintenance Cleaning Adjusting the Cargo-Bed Washing the Machine Latches Service Interval: Before each use or daily—Wash the machine. If the cargo-bed latch is out of adjustment, the cargo Wash the machine as needed using water alone bed vibrates up and down as you drive the machine. or with a mild detergent. -
Page 58: Storage
Change the engine oil; refer to Servicing the Paint all scratched or bare metal surfaces Engine Oil (page 40). with paint available from your authorized Toro Check the tire pressure; refer to Checking the distributor. Tire Pressure (page 17). - Page 59 Notes:...
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- Page 62 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.
- Page 63 The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer. Toro uses this information to fulfil contractual obligations - such as to register your warranty, process your warranty claim or to contact you in the event of a product recall - and for legitimate business purposes - such as to gauge customer satisfaction, improve our products or provide you with product information which may be of interest.
- Page 64 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact your Authorized Toro Service Center.