Toro Workman GTX Operator's Manual

Toro Workman GTX Operator's Manual

Electric utility vehicle
Hide thumbs Also See for Workman GTX:
Table of Contents

Advertisement

Quick Links

Register at www.Toro.com.
Original Instructions (EN)
Workman
®
Vehicle
Model No. 07043—Serial No. 405600000 and Up
Model No. 07131TC—Serial No. 406864895 and Up
Model No. 07153—Serial No. 405600000 and Up
Form No. 3439-273 Rev B
GTX Electric Utility
*3439-273*

Advertisement

Table of Contents
loading

Summary of Contents for Toro Workman GTX

  • Page 1 Form No. 3439-273 Rev B Workman ® GTX Electric Utility Vehicle Model No. 07043—Serial No. 405600000 and Up Model No. 07131TC—Serial No. 406864895 and Up Model No. 07153—Serial No. 405600000 and Up *3439-273* Register at www.Toro.com. Original Instructions (EN)
  • Page 2 State of California to cause cancer and reproductive harm. Wash hands after handling. © 2021—The Toro® Company Contact us at www.Toro.com. 8111 Lyndale Avenue South Printed in the USA Bloomington, MN 55420...
  • Page 3 Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Distributor or Toro Customer Service and have the model and serial numbers of your product ready.
  • Page 4: Table Of Contents

    Contents Maintaining the Headlights ....... 40 Drive System Maintenance ........41 Maintaining the Tires ........41 Safety ............... 5 Inspecting the Steering and Suspension General Safety ........... 5 Components ..........42 Safety and Instructional Decals ......6 Adjusting the Front Wheel Alignment ....42 Setup ................
  • Page 5: Safety

    Safety This machine has been designed in accordance with the requirements of SAE J2258 (Nov 2016). General Safety This product is capable of causing personal injury. Always follow all safety instructions to avoid serious personal injury. • Read and understand the contents of this Operator’s Manual before you start the machine.
  • Page 6: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal99-7345 99-7345 1. Warning—read the Operator's Manual. 2. Warning—do not touch the hot surface. 3.
  • Page 7 decal131-8495 131-8495 1. The battery is empty. 3. The battery is charged. decal131-8414 2. The battery is almost 4. Charger fault; refer to the 131-8414 charged. charger manual for the fault codes. 1. Warning—read the 3. Tipping hazard—drive Operator's Manual. slowly across or up slopes;...
  • Page 8 200 LBS 1500 LBS 91 KG 680 KG 137-9984 decal137-9984 137-9984 1. Do not exceed a tongue 2. Do not exceed a transport weight of 91 kg (200 lb). load of 680 kg (1,500 lb). decal131-8527 131-8527 1. Performance mode 2.
  • Page 9: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Steering wheel Steering wheel cover Install the steering wheel (International models only). Washer (1/2 inch) Dust cover – No parts required Check the fluid levels and tire pressure. –...
  • Page 10: Burnishing The Brakes

    Checking the Fluid Levels Reading the Manual and and Tire Pressure Viewing the Setup Material No Parts Required Parts needed for this procedure: Operator's Manual Procedure Engine owner's manual Check the water level in the batteries before Registration card you operate the machine; refer to Checking the Predelivery Inspection Form Water Level of the Batteries (page...
  • Page 11: Product Overview

    Product Overview g034154 Figure 4 1. Hood latch 3. Cargo bed 5. Battery charger 2. Steering wheel 4. Towing tongue 6. Cargo-bed lever g034544 Figure 5 1. Passenger handhold 3. Rear cargo-bed-accessory mount 2. Parking-brake lever 4. Trailer hitch...
  • Page 12: Controls

    Controls Become familiar with all the controls before you start the engine and operate the machine. Control Panel g034161 Figure 6 1. Light switch 7. Parking-brake lever 2. Hour meter 8. Brake pedal 3. Battery-discharge indicator 9. Accelerator pedal 4. Horn button (International models only) 10.
  • Page 13 Parking-Brake Lever Direction Selector The direction selector is located to the left of the The parking-brake lever is located on the control parking-brake lever. The direction selector has 3 panel (Figure positions: F , and N (Figure ORWARD EVERSE EUTRAL Whenever you shut off the machine, engage the parking brake to prevent the machine from accidentally Note:...
  • Page 14 Key Switch Status-Indicator Light Use the key switch (Figure 6), to run and shut off the The status-indicator light is located to the right of the machine. parking-brake lever on the control panel (Figure The key switch has 2 positions: O and O .
  • Page 15: Specifications

    Installing non-standard batteries may reduce the cargo-bed capacity. Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com...
  • Page 16: Before Operation

    Operation smoother ride, and to minimize tire marks on the ground. • Use higher air pressure in the tires for Before Operation carrying heavier payloads at higher speeds. If necessary, adjust the air pressure in the tires by adding or removing air in the tires. Before Operation Safety General Safety •...
  • Page 17 Using the Battery System a break-in period to establish efficient electrical production. This break in period usually requires 100 When your batteries are fully charged, the tenth to 150 discharge/charge cycles. bar (far right) illuminates on the battery-discharge indicator (Figure 13).
  • Page 18: Breaking In A New Machine

    During Operation If you continue to use the machine with only 2 bars remaining, bars 1 and 2 alternately flash. Important: When only the second bar from the During Operation Safety left remains on the battery-discharge indicator, the machine may enter a reduced-speed mode; this mode aids in protecting the batteries, but General Safety prolonged operation in this mode can damage...
  • Page 19 • When using the machine on public roads, follow a rollover. Contact an authorized Toro distributor for all traffic regulations and use any additional more information. accessories that may be required by law, such as...
  • Page 20: Operating The Cargo Bed

    Loading and Dumping Safety Pull the lever on left, inside of the cargo bed toward you and lift the cargo bed up (Figure 15). • Do not exceed the gross vehicle weight (GVW) of the machine when operating it with a load in the cargo bed and/or towing a trailer;...
  • Page 21 Raising the Cargo Bed to the Opening the Tailgate Service Position Ensure that the cargo bed is down and latched. Pull the lever on left, inside of the cargo bed Using both hands, raise the tailgate using the toward you and lift the cargo bed up (Figure 15).
  • Page 22: Using The Rear Cargo Bed Accessory Mount

    Closing the Tailgate Using the Rear Cargo Bed Accessory Mount If you unloaded loose material such as sand, landscaping rock, or wood chips from the cargo bed of the machine, some of the material that you unloaded Use the rear cargo bed accessory mount to attach may have lodged in the hinge area of the tailgate.
  • Page 23: Stopping The Machine

    Stopping the Machine • Whenever possible, secure the load by binding it to the cargo bed so that it does not shift. Important: When stopping the machine on • When transporting liquids, use caution when an incline, use the service brakes to stop the driving the machine uphill or downhill, when machine and engage the parking brake to hold the suddenly changing speed or stopping, or when...
  • Page 24: After Operation

    After Operation After Operation Safety General Safety • Before you leave the operating position, do the following: – Park the machine on a level surface. – Move the direction selector to the N EUTRAL g236535 position. Figure 21 – Engage the parking brake. 1.
  • Page 25: Towing The Machine

    Towing a Trailer The machine is capable of pulling trailers. Tow hitches are available for the machine, contact your authorized Toro distibutor for details. When hauling cargo or towing a trailer, do not overload your machine or trailer. Overloading either...
  • Page 26: Maintenance

    To ensure that the entire machine is in good or its use may result in injury or death. Such use condition, keep all hardware properly tightened. could void the product warranty of The Toro® • To reduce the potential fire hazard, keep the Company.
  • Page 27: Daily Maintenance Checklist

    • Change the brake fluid. Every 1,000 hours Note: Download a free copy of the electrical schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. WARNING Failure to properly maintain the machine could result in premature failure of machine systems, causing possible harm to you or bystanders.
  • Page 28: Maintaining The Machine Under Special Operating Conditions

    Maintaining the Machine under Special Operating Conditions Important: If the machine is subjected to any of the conditions listed below, perform maintenance twice as frequently: • Desert operation • Cold climate operation—below 10°C (50°F) • Trailer towing • Frequent operation in dusty conditions •...
  • Page 29: Lifting The Machine

    Lifting the Machine DANGER The machine may be unstable when using a jack. The machine could slip off the jack, injuring anyone beneath it. • Do not start the machine while the machine is on a jack. g034407 Figure 24 •...
  • Page 30: Raising And Lowering The Seat Assembly

    Raising and Lowering the Seat Assembly To raise the seat assembly, push the seat assembly forward until it rests on the steering wheel (Figure 26). To lower the seat assembly, push the seat assembly rearward until it seats back into the original position (Figure 26).
  • Page 31: Lubrication

    Lubrication Greasing the Front Wheel Bearings Greasing the Machine Service Interval: Every 300 hours Service Interval: Every 100 hours/Yearly (whichever Grease specification: Mobilgrease XHP™-222 comes first)—Grease the bearings and bushings. Grease the machine Removing the Hub and Rotor more frequently when using it for heavy-duty operations.
  • Page 32 g192347 Figure 34 1. Spindle 2. Hub and rotor assembly g033047 Figure 32 Wipe clean the spindle with a rag. 1. Flange-head bolts (3/8 x 3. Caliper bracket (brake Repeat steps through to the hub and rotor at 3/4 inch) assembly) the other side of the machine.
  • Page 33 Greasing the Wheel Bearings Installing the Hub and Rotor Remove the outboard bearing and bearing race Apply a light coat of the specified grease to the from the hub (Figure 35). spindle (Figure 36). g192344 Figure 36 g033050 1. Nut retainer 4.
  • Page 34 g192345 Figure 37 1. Cotter pin 3. Dust cap 2. Nut retainer Install the cotter pin and bend each legs around the retainer (Figure 37). Install the dust cap onto the hub (Figure 37). Repeat steps through for the hub and rotor at the other side of the machine.
  • Page 35: Electrical System Maintenance

    Electrical System – Keep children and pets away from the batteries and electrolyte. Maintenance • Electrolyte is poisonous. – Do not drink the electrolyte. Electrical System Safety – If electrolyte has been swallowed, have them drink large quantities of water immediately to •...
  • Page 36: Maintaining The Batteries

    The posts and clamps should have a Sparks can cause the battery gases to bright, metallic shine. explode, resulting in personal injury. Apply a light coating of Toro battery-terminal • When removing or installing the battery, protector. do not allow the battery terminals to touch any metal parts of the machine.
  • Page 37 Connect a 16 gauge (or larger diameter), Refer to the following table and Figure 38 2.5 m (8.2 ft) or shorter charger cord to the information on the meanings of the varying colors of charging receptacle on the machine (Figure 38).
  • Page 38 Raising and Lowering the Seat Assembly to the Dump Position (page 20). (page 30). Raise the seat assembly to access the batteries; Connect your Toro water hand pump to the refer to Raising and Lowering the Seat Assembly water-fill port (Figure 40).
  • Page 39 41). Torque the nuts securing all of the battery cables until the retainer securely grips the battery. Coat the battery terminals with Toro battery-terminal protector. Ensure that the rubber boots on each battery cable are securely seated over the battery terminals.
  • Page 40: Replacing The Fuses

    Replacing the Fuses There are 4 fuses in the electrical system; the other slots are open for options. They are located under the seat assembly behind a battery on the right side of the machine (Figure 42). Main power 10 A Electric relay 20 A USB power point...
  • Page 41: Drive System Maintenance

    Adjusting the Headlights Drive System Use the following procedure to adjust the headlight Maintenance beam position whenever a headlight assembly is replaced or removed. Maintaining the Tires Park the machine on a level surface with the headlights approximately 7.6 m (25 ft) from a wall (Figure 44).
  • Page 42: Inspecting The Steering And Suspension Components

    2 to 3 m (6 to 10 ft) and then straight forward to the original starting position. This allows the suspension to settle into the operating position. Adjusting the Camber Owner provided tools: spanner wrench, Toro Part 132-5069; refer to your authorized Toro distributor. Important: Make the camber adjustments only if you are using a front attachment or if there is uneven tire wear.
  • Page 43: Checking The Transaxle-Fluid Level

    Adjusting the Front Wheel Toe-in Checking the Transaxle-Fluid Level Important: Before adjusting toe-in, ensure that the camber adjustment is as close to neutral as possible; refer to Adjusting the Camber (page 42). Service Interval: Every 100 hours—Check the transaxle-fluid level. Ensure that the front tires are facing straight ahead.
  • Page 44: Changing The Transaxle Fluid

    Changing the Transaxle Brake Maintenance Fluid Checking the Parking Brake Service Interval: Every 100 hours—Check the transaxle for leaks. Engage the parking brake by pulling the parking-brake lever toward you, until you feel Every 800 hours/Yearly (whichever comes tension. first)—Change the transaxle fluid. If you do not feel tension when pulling the Fluid Type: SAE 10W-30 (API service SJ or higher) parking-brake toward you within 11.4 to 16.5 cm...
  • Page 45: Checking The Brake-Fluid Level

    44). Note: If you cannot adjust the parking brake to the required tension, the brake pads may be worn and need to be replace. Contact your authorized Toro distributor for assistance. Checking the Brake-Fluid Level g002136 Figure 54 Service Interval: Before each use or daily Check the 1.
  • Page 46: Replacing The Service And Parking-Brake Pads

    Adjusting the Cargo-Bed Service Interval: Every 400 hours Latches Contact your authorized Toro distributor to inspect and possibly replace the service and parking-brake pads. If the cargo-bed latch is out of adjustment, the cargo bed vibrates up and down as you drive the machine.
  • Page 47: Cleaning

    Cleaning Washing the Machine Service Interval: Before each use or daily—Wash the machine. Wash the machine as needed using water alone or with a mild detergent. You may use a rag when washing the machine. Important: Do not use brackish or reclaimed water to clean the machine.
  • Page 48: Storage

    Storage Plug in the charger during storage to maintain full battery life. Important: If the machine cannot be Storage Safety plugged in during storage, fully charge the batteries at least once a month. The batteries • Shut off the machine, remove the key, and wait self-discharge over long periods of time, for all movement to stop before you leave the which may damage the batteries to the point...
  • Page 49: Troubleshooting

    Troubleshooting Machine-Status Light Flash Pattern Problem Possible Cause Corrective Action The machine-status light is always 1. The system is functioning properly. 1. None illuminated. The machine-status light flashed 1 time. 1. There is a controller-configuration fault. 1. Contact your Authorized Service Dealer.
  • Page 50 Problem Possible Cause Corrective Action The machine-status light flashed 11 times. 1. A motor-encoder fault occurred. 1. Check the motor-encoder (speed sensor) wiring. 2. Exceeded the maximum motor speed. 2. Turn the key switch to the O position, wait a few seconds, turn the key switch to the O position, and check for normal operation.
  • Page 51 Notes:...
  • Page 52 Notes:...
  • Page 53 Notes:...
  • Page 54 The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer. Toro uses this information to fulfil contractual obligations - such as to register your warranty, process your warranty claim or to contact you in the event of a product recall - and for legitimate business purposes - such as to gauge customer satisfaction, improve our products or provide you with product information which may be of interest.
  • Page 55 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.
  • Page 56 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.

This manual is also suitable for:

0704307131tc07153

Table of Contents