Knick Protos II 4400 User Manual

Knick Protos II 4400 User Manual

Process analysis system
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Betriebsanleitung
User Manual
Aktuelle Produktinformation: www.knick.de
Latest Product Information: www.knick.de
Analysenmesssystem
Protos II 4400(X) / Protos 3400(X)
Protos 3400(X)
Process Analysis System
Protos OUT 3400(X)-071 Communication Module
Messmodul Protos CONDI 3400 (X)-051
Deutsch
Output Module with 2 Current Outputs and
zur Leitfähigkeitsmessung mit induktiven Sensoren
4 Relay Outputs
The Art of Measuring.

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Summary of Contents for Knick Protos II 4400

  • Page 1 The Art of Measuring. Analysenmesssystem Protos II 4400(X) / Protos 3400(X) Protos 3400(X) Process Analysis System Betriebsanleitung Protos OUT 3400(X)-071 Communication Module Messmodul Protos CONDI 3400 (X)-051 User Manual Deutsch Output Module with 2 Current Outputs and zur Leitfähigkeitsmessung mit induktiven Sensoren 4 Relay Outputs Aktuelle Produktinformation: www.knick.de...
  • Page 2: Returns

    Trademarks The following trademarks are used in this document without further marking: Calimatic®, Protos®, Sensocheck®, Sensoface®, Unical®, VariPower®, Ceramat®, SensoGate® are registered trademarks of Knick Elektronische Messgeräte GmbH & Co. KG, Germany Memosens® is a registered trademark of Endress+Hauser Conducta GmbH & Co. KG, Germany...
  • Page 3: Table Of Contents

    Table of Contents Returns ............................2 Disposal ............................2 Trademarks ........................... 2 Intended Use ....................5 Safety Instructions ..................6 Operation in Explosive Atmospheres: OUT 3400X-071 Module ....... 6 Firmware Version .................... 7 Terminal Plate OUT 3400-071 Module ............8 Installing the Module ..................
  • Page 5: Intended Use

    Intended Use The module provides 2 passive current outputs for transmission of any desired process variables and 4 electronic relay outputs for limit monitoring. The OUT 3400X-071 module is intended for operation in locations subject to explosion hazards which require equipment of Group II, device category 2(1), gas/dust.
  • Page 6: Safety Instructions

    • In hazardous locations the device shall only be cleaned with a damp cloth to prevent electrostatic charging. Maintenance The Protos modules cannot be repaired by the user. For inquiries regarding module repair, please contact Knick Elektronische Messgeräte GmbH & Co. KG at www.knick.de.
  • Page 7: Firmware Version

    Module Compatibility OUT 3400-071 OUT 3400X-071 Protos 3400 from FRONT firmware version 3.0 Protos 3400X from FRONT firmware version 4.0 Protos II 4400 from FRONT firmware version 01.00.00 Protos II 4400X from FRONT firmware version 01.00.00 Query actual device/module firmware...
  • Page 8: Terminal Plate Out 3400-071 Module

    Terminal Plate OUT 3400-071 Module Attaching the Terminal Plates The terminal plates of the lower modules can be sticked to the inner side of the door. This facilitates maintenance and service.
  • Page 9: Installing The Module

    Installing the Module CAUTION! Electrostatic discharge (ESD). The modules' signal inputs are sensitive to electrostatic discharge. Take measures to protect against ESD before inserting the module and wiring the inputs. Note: Strip the insulation from the wires using a suitable tool to prevent damage.
  • Page 10: Wiring Examples

    Wiring Examples Current Output, Relay Contacts Wiring Example 1 (one output) Current output I3 or I4 (passive, supply unit required) 0 (4) ... 20 mA Load Supply unit 0 (4) ... 20 mA Wiring Example 2 Electronic relay contacts Limit contact Power supply, e.g., 24 V DC...
  • Page 11 Wiring Examples Current Output, Relay Contacts Wiring Example 3 (two outputs: feeding PLC with common positive pole) Current outputs I3 and I4 (two loop-powered supplies) 0 (4) ... 20 mA Loop-powered supplies Further device possible 0 (4) ... 20 mA Note: •...
  • Page 12 Wiring Examples Current Output, Relay Contacts Wiring Example 4 (two outputs: feeding PLC with common positive pole) Current outputs I3 and I4 (one loop-powered supply) 0 (4) ... 20 mA Loop-powered supplies Further device possible 0 (4) ... 20 mA NOTICE! When using only one loop-powered supply and connecting more devices, make sure that the device potentials are properly isolated.
  • Page 13: Parameter Setting

    Parameter Setting CAUTION! Incorrect parameter setting, calibration or adjustment may result in incorrect measurements being recorded. Protos must therefore be commissioned by a system specialist, all its parameters must be set, and it must be fully adjusted. NOTICE! The "function check” (HOLD) mode is active during parameter setting. The behavior of the current outputs depends on the parameter setting, i.e., they may be frozen at the last measurement or set to a fixed value.
  • Page 14: Parameter Setting: Operating Levels

    Parameter Setting: Operating Levels Viewing level, Operator level, Administrator level Note: Function check (HOLD) mode active (Setting: BASE module) Viewing level, Operator level, Menu Display Administrator level 11.03 pH Open parameter setting 25.6 °C From the measuring mode: Menu selection Press menu key to select menu.
  • Page 15: Parameter Setting: Locking A Function

    Parameter Setting: Locking a Function Administrator level: Enabling/locking functions for Operator level Note: Function check (HOLD) mode active (Setting: BASE module) Administrator level: Menu Display Enable / lock functions Example: Blocking access to the calibration adjustments from the Operator level 11.03 pH Open parameter setting 25.0°C...
  • Page 16: Activating Parameter Setting

    Activating Parameter Setting Menu Display Parameter setting Open parameter setting 11.03 pH 25.0°C From the measuring mode: Menu selection Press menu key to select menu. Select parameter setting using arrow keys, press enter to confirm. Select: [enter] Passcode 1989 (To change passcode: Return to meas Lingua Parameter setting/System control/...
  • Page 17 Parameter Setting Default Settings and Selection Range Note: HOLD mode Parameter Default Selection / Range Output current I3 • Process variable Depending on modules installed: Off, S/cm, °C, % by wt, g/kg, Ωcm, pH, ORP, rH, etc. • Characteristic Linear Linear, trilinear, function, table •...
  • Page 18 Parameter Default Selection / Range Limit contact K5 • Process variable (Module) Depending on modules installed: Off, S/cm, °C, % by wt, g/kg, Ωcm, pH, ORP, rH, etc. • Limit value (Module) Entry • Hysteresis Entry (Module) • Effective direction Min, Max •...
  • Page 19: Messages: Default Settings And Selection Range

    Parameter Setting Messages: Default settings and selection range Note: Function check (HOLD) mode active Parameter Default Selection / Range Messages Limits max Off, device limits max., variable limits* • pH value Off, device limits max., variable limits* • ORP value Off, device limits max., variable limits* •...
  • Page 20 Setting the Message Parameters Messages Note: Function check (HOLD) mode active Menu Display Messages 7.00 pH Messages 20.1 °C All parameters determined by the Messages (Administrator) measuring module can generate Messages pH value Messages ORP value messages. Messages rH value Messages Temperature •...
  • Page 21: Current Outputs

    Current Outputs Select menu: Parameter setting/Module OUT Note: HOLD mode active Parameter setting Menu Display Output current Configuring the current output 7.00 pH 19.2°C • Open parameter setting Module OUT 3400-071 (Administrator) • Enter passcode Output current I3 Output current I4 •...
  • Page 22: Current Outputs: Characteristics

    Current Outputs: Characteristics Select menu: Parameter setting/Module BASE Note: Function check (HOLD) mode active • Linear characteristic The process variable is represented by a linear output current curve. Output current Process variable Start • Trilinear characteristic Two additional vertices must be entered: Output current 2nd vertex Y 1st vertex Y...
  • Page 23 • Function characteristic Nonlinear output current characteristic: allows measurements over several decades, e.g. measuring very low values with a high resolution and high values with a low resolution. Required: Entering a value for 50 % output current. Output current Entry for “50 % point”: e.g.: 10 % of measured value Process variable...
  • Page 24: Current Outputs: Output Filter

    Current Outputs: Output Filter Select menu: Parameter setting/Module BASE/Output current I.../Output filter Note: Function check (HOLD) mode active Time averaging filter To smoothen the current output, a low-pass filter with adjustable time interval can be switched on. When there is a jump at the input (100 %), the output level is at 63 % after the time interval has been reached.
  • Page 25: Limit Value, Hysteresis, Contact Type

    Limit Value, Hysteresis, Contact Type Parameter setting/Module OUT/Relay contacts/Usage Menu Display Usage as limit value 7.00 pH Relay output: Limit 19.2°C • Open parameter setting Limit contact K5 (Administrator) • Enter passcode Variable + 04.00 pH Limit value • Select "Module OUT" + 0.010 pH Hysteresis Effective direction...
  • Page 26: Maintenance, Diagnostics

    Maintenance, Diagnostics Note: During "Maintenance" the function check (HOLD) mode mode is active. Menu Display Maintenance 7.10 pH Current source (maint. menu) 22.3 °C For checking purposes, the output Current source current can be manually specified. Output current definable 0 ... 22 mA Confirm with [enter] The device is in HOLD mode.
  • Page 27: Opening The Diagnostics Menu

    Diagnostic Functions General status information of the measuring system Select menu: Diagnostics - Message list Menu Display Diagnostic functions Opening the diagnostics menu 7.00 pH 25.6°C From the measuring mode: Menu selection Press menu key to select menu. Select diagnostics using arrow keys, confirm by pressing enter.
  • Page 28 Messages Messages for OUT 3400(X)-071 Module with Protos 3400(X) OUT messages Message type I008 Meas. processing FAIL (factory settings) I009 Module failure FAIL (Firmware Flash check sum) I070 Current I3 Span WARN I071 Current I3 <0/4 mA WARN I072 Current I3 > 20 mA WARN I073 Current I3 Load error...
  • Page 29 Messages Messages for OUT 3400(X)-071 Module with Protos II 4400(X) Failure Out of Specification Maintenance Required Message Type OUT Messages I008 Failure Meas. Processing (Factory Settings) I009 Failure Firmware Error I070 Maintenance Required Current I3: Span I071 Maintenance Required Current I3 < 0/4 mA ...
  • Page 30: Specifications

    Specifications Specifications Protos OUT 3400(X)-071 Module Current output I3, passive 0/4 ... 20 mA (22 mA), floating (electrically connected with output I4) Supply voltage 3 ... 30 V, I max = 100 mA, P max = 0.8 W Load monitoring Error message if load is exceeded Overrange 22 mA in the case of a message...
  • Page 31 Specifications General data Explosion protection See certificates or www.knick.de (Ex version of module only) RoHS conformity According to EU directive 2011/65/EU EN 61326-1, EN 61326-2-3 NAMUR NE 21 Emitted interference Industrial applications* (EN 55011 Group 1 Class A) Interference immunity...
  • Page 32: Overview

    Overview Overview of Parameter Setting Parameter Setting Menu Parameter Setting 7.00 pH 25.6 °C From measuring mode: Press menu key to select menu. Menu selection Select parameter setting using arrow keys, press enter to confirm. Administrator level Select: [enter] Access to all functions, also passcode setting. Releasing or Return to meas Lingua blocking functions for access from the Operator level.
  • Page 33 Brightness/contrast, auto-off BASE Module: Signal Outputs and Inputs, Contacts Output current I1, I2 Separately adjustable current outputs Contact K4 Failure signaling Contacts K3, K2, K1 Separately adjustable relay contacts Inputs OK1, OK2 Optocoupler signal inputs 1) Only with Protos II 4400(X)
  • Page 34 Parameter Setting Menu OUT 3400(X)-071 Module Output current I3 Depending on modules installed: Off, S/cm, °C, % by wt, • Variable g/kg, Ωcm, pH, ORP, rH, etc. • Curve Linear, trilinear, function, table 0 ... 20 mA, 4 ... 20 mA •...
  • Page 35 Maintenance Menu BASE Module Output current definable 0 ... 22 mA Current source OUT 3400(X)-071 Module Current source Output current definable 0 ... 22 mA Diagnostics Menu Message list List of all warning and failure messages Point of meas description Logbook Device description Hardware version, Serial no., (Module) Firmware, Options...
  • Page 36: Index

    Index Administrator level 14 Application in hazardous locations 6 Attaching the terminal plates 8 Behavior during messages 24 Bilinear characteristic 22 Configuring the current outputs 21 Configuring the module 16 Connecting the module 9 Contacts, parameter setting 24 Contact type 25 Corrective maintenance 6 Current outputs, characteristics 22 Current outputs, parameter setting 21...
  • Page 37 Logarithmic output curve 23 Maintenance 26 Message icons 20 Message list 27 Messages, diagnostics 27 Messages with Protos 3400(X) 28 Messages with Protos II 4400(X) 29 Module compatibility 7 Module firmware 7 Module installation 9 Open parameter setting 16 Operating levels 14...
  • Page 38 Index Output filter 24 Overview of parameter setting 32 Parameter setting 13 Parameter setting, overview 32 Rated operating conditions 31 Release (softkey function) 15 Returns 2 Safety Instructions 6 Screw clamp connector 31 Serial number 7 Specifications 30 Start (4 mA) and end (20 mA) 21 Table of contents 3 Technical data 30 Terminal plate 8...
  • Page 39 Index...
  • Page 40 Knick Elektronische Messgeräte GmbH & Co. KG Headquarters Beuckestraße 22 • 14163 Berlin Germany Phone: +49 30 80191-0 Fax: +49 30 80191-200 info@knick.de www.knick.de Local Contacts www.knick-international.com Copyright 2019 • Subject to change Version: 7 This document was published on September 30, 2019.

This manual is also suitable for:

Protos ii 4400xProtos 3400Protos 3400x

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