Page 1 AV500 PRODUCT REFERENCE GUIDE 2D CAMERA...
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Page 3: Table Of Contents
Automated Parcel Sorting ........................7 Image Acquisition ..........................8 AV500 Versions ..........................10 HMI – Human Machine Interface ..................10 LED Functionality ..........................11 The AV500 LED Boot Sequence ....................11 Green Spot ............................11 X-PRESS Functionality ....................12 Test Mode ..........................13 Focus/Locate ..........................14 Setup ............................14 AutoLearn ..........................14...
Page 4 Installing the Deflection Mirror ..................36 Deflection Mirror Bracket Angles .................... 37 Left Front and Right Front (15 degrees) .................. 39 Aligning the AV500 with Deflection Mirrors ..................39 EMK-380 Mounting ........................... 40 Focusing Device Mounting ....................43 ELECTRICAL INSTALLATION ..................44 Preparing for Electrical Installation .................44...
Page 5 Image Saving ....................... 163 Destination Settings ........................163 Image Settings ..........................167 Time Synchronization ....................172 Modify Settings | Device Settings AV500 ............... 173 Device Information | Camera #n .....................174 Understanding PackTrack ..................... 176 Device Settings | Camera #n | Mounting ..................177 PackTrack Calibration Wizard ......................180...
Page 6 Setting Up the DS2 Light Curtain ................... 259 AV500 Setup and Calibration ......................260 Setting Up the DM3610 Dimensioner ................262 Preparation ............................263 Understanding DM3610 Focusing and AV500 System Orientation ..........264 Adjusting DM3610 Left Focus Offset .....................265 Adjusting Right Focus Offset ......................268 Adjusting Height Offset ........................270 AV500 CALIBRATION....................
Page 7 Technical Specifications ....................289 Reading Features ......................291 FOV Calculation ..........................291 Reading Diagrams ......................293 AV500 White Illumination 16 mm ....................294 16mm F6 Application Example .......................295 AV500 White Illumination 25 mm ....................296 25mm F8 Application Example .......................297 25mm F7 Application Example .......................298 AV500 White Illumination 35 mm ....................299...
Page 8: Preface
This symbol identifies a procedure that requires you take measures to prevent Electrostatic Discharge (ESD) e.g., use an ESD wrist strap. Circuit boards are most at risk. Please follow ESD procedures. viii AV500 2D CAMERA...
Page 9: Technical Support
Data Sheets, Manuals, Software & Utilities, and Drawings. Hover over the Support & Service menu for access to Services and Technical Support. Reference Documentation The documentation related to the AV500 camera system management is listed below: • AS1 Series Instruction Manual •...
Page 10 Products; (iv) rent or transfer all or some of the Software to any other party without Datalogic’s prior written consent. 1.3. Title to the licensed Software shall be and remain with Datalogic or the third party from whom Datalogic has obtained a license right. This Agreement does not grant to End User any intellectual property rights.
Page 11 (additional) license fees due and any further damages, if any. 2. License Fee License fees shall be due by End User to Datalogic according to the terms provided for in the relevant contract for the purchase of the Datalogic Product.
Page 12 Technical Data and Computer Software clause at DFARS 252.227‐7013(c)(1)(ii), which‐ ever is applicable. 8.2 If End User is using the Datalogic Product outside of the United States, End User must comply with the applicable local laws of the country in which the Datalogic Prod‐...
Page 13 12. General Provisions. 12.1. Entire Agreement; Amendment. This document contains the entire agreement between the parties relating to use of the Datalogic Products and the licensing of the Software and supersedes all prior or contemporaneous agreements, written or oral, between the parties concerning the use of the Datalogic Products and licensing of the Software.
Page 14 12.4. Attorneys’ Fees. In the event an action is brought to enforce the terms and condi‐ tions of this Agreement, the prevailing party shall be entitled to reasonable attorneys' fees, both at trial and on appeal.  - END - AV500 2D CAMERA...
Page 15: Compliance
COMPLIANCE LASER SAFETY This product conforms to the applicable requirements of IEC60825‐1 (Ed. 3). and com‐ plies with 21 CFR 10 except for deviations pursuant to laser notice N° 56, date January 19, 2018. This product is classified as a Class 2 laser product according to IEC 60825‐1 regulations.
Page 16: Power Supply
Datalogic commercial reference contacts. Since April 20th, 2016 the main European directives applicable to Datalogic products require inclusion of an adequate analysis and assess‐ ment of the risk(s). This evaluation was carried out in relation to the applicable points of the standards listed in the Declaration of Conformity.
Page 17: Ul Listing
LED SAFETY may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his/her own expense. UL Listing Bureau Of Indian Standards (BIS) Self Declaration –...
Page 18: Laser Safety And Serial Labels
Laser Safety and Serial Labels Handling The AV500 is designed to be used in an industrial environment and is built to withstand vibration and shock when correctly installed. However, it is also a precision product and must be handled correctly before and during installation to avoid damage.
Page 19 LED SAFETY Do not fine tune positioning of the reader by striking it or its mounting bracket. Do not weld the reader into position, which can cause electrostatic, heat or reading win‐ dow damage. PRODUCT REFERENCE GUIDE...
Page 20 COMPLIANCE Do not spray paint near the reader which can cause damage to the lens and illumination window. AV500 2D CAMERA...
Page 21: Introduction
CHAPTER 1 INTRODUCTION ABOUT THE CAMERA The AV500 is a high performance camera with an integrated image processing system dedicated to automatic code identification on moving parcels. The Sync‐NET reader clustering permits extending the reading area for single‐side and multi‐side applications. Captured images are stored on‐board and optionally transferred to external supports through the integrated Ethernet connectivity.
Page 22 INTRODUCTION A universal mounting bracket shown below comes with each AV500 and allows you to mount the unit in its required position with ease. Mounting Bracket AV500 has been developed for use in numerous applications: • Manual Parcel Sorting •...
Page 23: General View
GENERAL VIEW Industrial Strength • Industrial compact 2D reader • Rugged full metal construction • Sealed circular connectors • IP65 protection class • 50 °C max operating temperature • Supply voltage ranges 24 VDC Nominal, +/‐20% This chapter introduces the basic concepts necessary for camera installation and setup. GENERAL VIEW 1 Serial and Warning Labels 2 Bracket Mounting Holes...
Page 24: Led Indicators
– SyncNet Data activity SYNC OUT NOTE: With a 100Mbit link, Green will always be on and Red will blink, looking like it alternates Green to amber. If connected to 100Mbit network, the LED will only blink Red with activity. AV500 2D CAMERA...
Page 25: Av500 Dimensions
An AV500 reading system consists of a reader/camera for acquiring images and reading the codes on a target. Because of the reading area of the AV500 it is good choice for sta‐ tionary presentation scanning systems, as well as systems over moving conveyor.
Page 26: Applications
No training is required for users. The large coverage area and fast acquisition rate – by AV500 – permits rapidly handling objects in sequence with great tolerance. White illumination and continuous high power mode enable top performance with the maximum comfort for operators.
Page 27: Airport Baggage Handling
Redundant System is required to provide duplicate controller and scanner sta‐ tions for improved reliability and performance. Automated Parcel Sorting Easy installation, maintenance, superior performance, and longer life‐cycle make AV500 a compelling solution for over‐the‐belt reading. 5.0 megapixel image captures where each single shot frames the entire area. One‐...
Page 28: Image Acquisition
INTRODUCTION Image Acquisition The AV500 contains both the acquisition device or “imager,” which works in strict real time to acquire the best possible images and the decoding device or “decoder” in one chassis. These parts of the AV500 interpret the data received.
Page 29 APPLICATIONS OVERVIEW A typical reading station may also include: • Power Supply Systems: The AV500 requires a 24 Vic power supply. Usually each camera has its own power supply system (i. e. PWR‐480B). • External Mirrors: To cover the requested reading field, the cameras must be posi‐...
Page 30: Av500 Versions
35 mm HMI – HUMAN MACHINE INTERFACE The AV500 camera includes one external button that can be used to perform specific tasks without the need of connecting to e-Genius (AV500 browser-based user interface). Some of these functions may be performed using e-Genius. See Chapter 4.
Page 31: Led Functionality
Solid Green - Good status when camera is running READY The AV500 LED Boot Sequence 1. All LEDs will turn off after the FPGA is loaded 2. STATUS, COM, GOOD, and TRIGGER LEDs will turn ON after the RTP boots (READY will turn OFF) 3.
Page 32: X-Press Functionality
Once button is pressed, the cycle of LEDs activation is as follows: If the Xpress web interface is active, the LEDs will flash four times indicating it is dis- abling the active interface. The hardware interface returns to its initial state for regular access. AV500 2D CAMERA...
Page 33: Test Mode
X-PRESS FUNCTIONALITY Test Mode Once entered, the Bar Graph on the five LEDs is activated and if the camera starts read‐ ing codes the Bar‐Graph shows the Good Read Rate. The Bar Graph has the following meaning: ³95% ³75% ³60% ³40% In case of a NO READ, only the Status LED is on and it is blinking.
Page 34: Focus/Locate
5. GreenSpot and beeper for immediate Good Read feedback. If you do not want to accept the learned barcode, let it go and AV500 will time out. The learned barcode will not be committed.
Page 35: Default Parameters
X-PRESS FUNCTIONALITY Default Parameters The user shall be able to default the parameters with the express button on power up, This procedure is as follows: 1. Press and hold Xpress button and apply power to the unit. 2. The unit will recognize the button press within 15 seconds and blink all five LEDs three times (once per second) 3.
Page 36: Accessories
INTRODUCTION Accessories The following accessories are available on request for the AV500 Camera Imaging Sys‐ tem. Reflecting Mirror P/N 93ACC0086 (380mm) or 93ACC0116 (600mm) The reflecting mirror is used to reduce the footprint of your system. Ethernet Connection Cable (M12-IP67 to RJ45)
Page 37 X-PRESS FUNCTIONALITY Sync-net Connection Cable (M12 male to M12 female) P/N 93A050133 (.75m) P/N: 93A050079 (3m) P/N: 93A050080 (5m) P/N: 93A050081 (10m) I/O Cable (M12-IP67 to CBX) P/N: 93A050059 (3m) P/N: 93A050060 (5m) Power Supply (Single Camera) P/N: 93ACC0058 (US) PRODUCT REFERENCE GUIDE...
Page 38: Communication Ports
Sync Net Discrete I/O The AV500 offers one Digital I/O, which stands for Digital Input and Output. This is avail‐ able for connection to a CBX which provides multiple additional connections. Digital I/ Os allow a micro‐controller to detect and output logic states. Each digital I/O is config‐...
Page 39: Focusing Devices And Position Sensors
Five for details. Photoelectric Sensor The Datalogic Photoelectric Sensor is used in AV500 camera systems to detect the pres‐ ence of an item entering the scanning area. The photoelectric sensor is used in singulated conveyor systems where the packages are separated by an open space between the trailing edge of one package and the leading edge of the next.
Page 40: Lcc-75Xx Kit With Ds2 Light Array
AV500. The AREAscan™ family of the DS2 series covers controlled heights ranging from 150 to 2500mm, with 5m operating dis‐...
Page 41: Position Sensor
The DK‐503 Distance Kit is part of a vision system used to signal the focus range of pack‐ ages to be imaged by the AV500 camera. It includes an S85 Class 2 visible red LASER sen‐ sor to measure direct proximity from 4 m to 7 m and from 20m to 100m retro‐reflective models.
Page 42: Dm3610 Dimensioner
For complete information about the features and capabilities of the DM3610 Dimen‐ sioner, see the dimensioner page on the Datalogic website: www.datalogic.com. The DM3610 Dimensioner requires the following: •...
Page 43: Speed Sensors
SPEED SENSORS SPEED SENSORS Encoder (Tachometer) The encoder/tachometer delivers a continuous pulse to the system, which provides feedback on conveyor speed and transmit point, and can be used to help track the pack‐ age position along the length of the conveyor. Encoder (Tachometer) OEK-2 OPTICAL ENCODER (CAB 10m+SPRING) 93ACC1770...
Page 44: Industrial Controllers
CBX Connection Box CBX100 CONNECTION BOX COMPACT 93A301067 CBX510 CONNECTION BOX MODULAR 93A301087 CBX800 GATEWAY 93A301077 Only CBX510 should be used in a system, If additional I/O is needed CBX100 or 500 can be added to other camera systems. AV500 2D CAMERA...
Page 45: Sc5000
INDUSTRIAL CONTROLLERS SC5000 Used when multiple cameras are required, the SC5000 Controller offers all the neces‐ sary functions to make the phases of installation, setup, testing, and maintenance easy and quick. The SC5000 Controller key functions are: • Bus Controller: cluster management and Host interface of a multi‐sided reading tunnel based on EBC (Ethernet Based Communication) bus;...
Page 46 You can get access to all the Inputs and Outputs, in both PNP and NPN polarity, using the optional CBX510 connection box accessory; in this case you must connect the box to the controller using the CAB SC5000 TO CBX510 accessory cable. AV500 2D CAMERA...
Page 47: Mechanical Installation
It is important that you follow these general precautions when installing, setting up, oper- ating, maintaining, troubleshooting, or replacing any Datalogic products, parts or related equipment. As you plan and install your AV500 camera imaging system, keep the following guide‐ lines in mind: •...
Page 48: Mounting Structure Considerations
Datalogic can design one for you. We recommend using a Datalogic mount‐ ing structure for standard applications. The AV500 cannot be mounted parallel to the conveyor belt. A 15 degree angle or more is required to avoid specular reflection.
Page 49 UNPACKING INSTRUCTIONS The AV500 Camera and accessory packaging is designed to protect the unit(s) during shipment. Do not throw it away. Save all packing material in case you need to transport your unit(s) to Datalogic for any reason. 2. Remove the 1.
Page 50: Complete Installation Sequence
17. Check AV500 operations MOUNTING Dimensions and Clearances The AV500 is a sealed, ventilated unit. Mounting the unit with 300 mm [12 in] of clearance (front, top, and sides) is recommended for cooling and ease of maintenance. AV500 2D CAMERA...
Page 51: Physical Support Requirements
MOUNTING Physical Support Requirements For details on the weight of the cameras, see “Technical Features” on page 276. Multi‐ ple‐head systems may include further details on the physical support requirements with any application‐specific documentation provided. Vibration Limitations See “Technical Specifications” on page 277. PRODUCT REFERENCE GUIDE...
Page 52: Mounting And Positioning Av500
1.5” x 3” for 80/20. The following illustrations show the various typical mounting positions for the AV500. AV500 Cameras will only be mounted at 90 degrees when used with a mirror. AV500 2D CAMERA...
Page 53 MOUNTING PRODUCT REFERENCE GUIDE...
Page 54: Av500 Mounting Sequence
MECHANICAL INSTALLATION AV500 Mounting Sequence: 1. The AV500 mounting bracket has two parts and comes assembled. It is packaged with your AV500. Bracket M5x12 Button Head Bracket Cap Screws 2. In your mounting kit are the required number of T‐bolts and nuts used to attached the mounting bracket to the station frame.
Page 55 MOUNTING 4. Set the AV500 mounting plate in the correct position and tighten the T‐bolt nuts. 5. Make sure the bolts holding bracket parts together are loose enough to allow you to rotate the bracket. Once the brackets are in the correction position (15, 30, 45 or 90 degrees) tighten the bolts.
Page 56: Installing The Deflection Mirror
The diagram below is for illustration purposes to show how it is not always practical to mount the reader at the necessary distance to achieve the desired DOF and FOV. Refer to your application specific diagrams for more information. AV500 2D CAMERA...
Page 57: Deflection Mirror Bracket Angles
INSTALLING THE DEFLECTION MIRROR For all of the following mounting examples, the positioning distances are not given since they will depend upon the application specific diagrams. Refer to your application specific diagrams for more information. Deflection Mirror Bracket Angles Standard deflection mirror bracket angles are show below. The xxxxx bolt indicates the locking position between the Main Bracket (blue) and the Rising Bracket (red).
Page 58 It is critical that the brackets do not stress or flex the mirror, as this will cause focusing and calibration issues. From the parallel position, rotate the mirror 22.5 degrees as shown. Supporting bracket Rising bracket AV500 2D CAMERA...
Page 59: Left Front And Right Front (15 Degrees)
Rising bracket Aligning the AV500 with Deflection Mirrors When using deflection mirrors with the AV500 reader, which is typical, the mirrors must be mounted parallel to the reader and at the correct distance to allow for proper focus and the highest read rate. Reference the system’s application drawing for dis‐...
Page 60: Emk-380 Mounting
MECHANICAL INSTALLATION Deflection mirror is parallel to AV500 and does not twist when mirror Deflection mirrors and readers are perpendicular to the structure rails The structure is AV500 must line centered and up with the center squared to the of the mirror...
Page 61 INSTALLING THE DEFLECTION MIRROR 2. Determine where your mirror mounting bracket will go on the structure and slide the T‐bolts into place. (2 or 4). Move the mirror assembly to the correct distance from the reader according to your application. 3.
Page 62 To prevent mirror bowing or flexing, leave enough play with the rising bracket so if top and bottom (or left and right) brackets are not aligned you do not damage the mirror. 7. Now mount the mirror to the bracket. AV500 2D CAMERA...
Page 63: Focusing Device Mounting
When required, an external device can be used to measure the position of parcels as they enter the field of view of the AV500 Camera. This information can be used by the camera to determine the correct position for optimal focusing. Proper mounting of these devices is critical to accurately determining the parcel positions.
Page 64: Electrical Installation
This special documentation supersedes any contradictory con- tent in this manual. To reduce the possibility of damage to the unit, check all cabling between the AV500 cam- era and other devices for accuracy. AV500 2D CAMERA...
Page 65: Connecting An Av500 Camera
8. Connect to Ethernet device. 9. Connect the AV500 to its power supply. To turn off you AV500, use a power switch or box. Do not disconnect the 5 pin power con- nection from the unit. If you attach the power supply to the AV500 and it is already attached to power, it may cause the AV500 to not boot correctly.
Page 66: Typical Connection Block Diagrams
ELECTRICAL INSTALLATION TYPICAL CONNECTION BLOCK DIAGRAMS Single Head Stand Alone AV500 Single Head AV500 with Tachometer and Photoeye AV500 2D CAMERA...
Page 67: Multiple Av500S Connected Via Syncnet In Primary/Secondary Controller Configuration
GENERAL ELECTRICAL INSTALLATION GUIDELINES It is important that you follow these general precautions when installing, setting up, operating, maintaining, troubleshooting or replacing any Datalogic products, parts or related equipment. As you plan and install your barcode reader(s), be sure to keep the following guidelines in mind: •...
Page 68: Av500 Connector Panel
After completing mechanical installation, use this section to properly wire your cameras for optimal performance in your application. AV500 wiring connections are made to the connector panel and through the CBX connection box (via the I/O port). In most appli‐...
Page 69: Connecting A Pc To The Av500
During initial setup, a PC (laptop) may be connected to the AV500 with an RJ45 cable. Connect an Ethernet cable from the HOST NET or IMAGE NET port of the AV500 to the Ethernet port of your PC. For information on connecting to e‐Genius, see “E-Genius” on page 56.
Page 70: Cbx Connection Box Initial Configuration
CBX800 (Ref to D+) Although multiple AV500 cameras can have a CBX box, only one of the CBX boxes in the sys- tem can have the Jumper to make it the Master. CBX CONNECTION BOX INITIAL CONFIGURATION Complete installation information on these connection boxes is available in the CBX Box Installation Manuals available at www.datalogic.com.
Page 71: Sync In/Sync Out
During initial setup, a PC (laptop) may be connected to the AV500 with an RJ45 cable. Connect an Ethernet cable from the HOST NET or IMAGE NET port of the AV500 to the Ethernet port of your PC. For information on connecting to e‐Genius, see Chapter 4.
Page 72: Photoelectric Sensor Connections To Cbx510
Barcode scanning applications may use a Datalogic photoelectric sensor as a trigger device. The photoelectric sensor is wired directly into the CBX510 terminal block. If your application uses a trigger other than the one specified by Datalogic, follow the appropriate wiring diagram to assure proper wiring.
Page 73: Photoelectric Sensor To Cbx510 (Npn)
CBX510 CONNECTION BOX Photoelectric Sensor to CBX510 (NPN) PRODUCT REFERENCE GUIDE...
Page 74: Photoelectric Sensor To Cbx510 (Pnp)
ELECTRICAL INSTALLATION Photoelectric Sensor to CBX510 (PNP) AV500 2D CAMERA...
Page 75: Encoder/Tachometer Wiring To Cbx510
CBX510 CONNECTION BOX Encoder/Tachometer Wiring to CBX510 Encoder/Tachometer Wiring for NPN Output to CBX510 PRODUCT REFERENCE GUIDE...
Page 76: Encoder/Tachometer Wiring For Pnp Output To Cbx510
ELECTRICAL INSTALLATION Encoder/Tachometer Wiring for PNP Output to CBX510 Digital Output Configuration from CBX510 The CBX510 includes an OUTPUTS block for wiring relays as needed for external acces‐ sories. AV500 2D CAMERA...
Page 77: Unpowered Outputs
CBX510 CONNECTION BOX Schematics for Isolated and Non‐Isolated digital outputs are provided below. Unpowered Outputs Powered Outputs PRODUCT REFERENCE GUIDE...
Page 78: Focusing Device Wiring
An external device can be used to measure the position of parcels as they enter the Field of view of the AV500 Camera. This information is used by the camera to determine the correct position for optimal focusing. The Datalogic focusing devices may be one of the following: •...
Page 79: Dk503 - S-85 Position Sensor And Lcc 75Xx Light Curtain
DK503 - S-85 Position Sensor and LCC 75XX Light Curtain When using the S‐85 or Datalogic Light Curtain for focusing, they must be wired to the CBX510 connected to the AV500 using a flying lead to M12 cable (FOCUS CONTROL 5MT CABLE (M12‐FREE WIRES) 93A201203.)
Page 80: Wiring From Dm3610 Cbx100/Cbx800 To Av500
ELECTRICAL INSTALLATION Wiring from DM3610 CBX100/CBX800 to AV500 When using a DM3610 dimensioner for focusing, the DM3610’s CBX box must be wired to the CBX box connected to the AV500. AV500 2D CAMERA...
Page 81: Cbx100
SYNC Network IP addresses from the Master. Although multiple AV500 cameras can have a CBX box, only one of the CBX boxes in a multi- camera system can have the jumper to make it the Master.
Page 82: Cbx800
ELECTRICAL INSTALLATION CBX800 Please verify that the CBX800 connection box is configured for the AV500 application as follows. 1. Set HOST RS485HD TERM switch to OFF. 2. Set Power Source Selector jumper to FROM SOURCE. 3. Set Shield jumper to FILTERED Earth.
Page 83: Photoelectric Sensor Connections To Cbx100/800
Barcode scanning applications may use a Datalogic photoelectric sensor as a trigger device. The photoelectric sensor is wired directly into the CBX510 terminal block. If your application uses a trigger other than the one specified by Datalogic, follow the appropriate wiring diagram to assure proper wiring.
Page 84: Photoelectric Sensor To Cbx100 And Cbx800 (Npn)
ELECTRICAL INSTALLATION Photoelectric Sensor to CBX100 and CBX800 (NPN) AV500 2D CAMERA...
Page 85: Photoelectric Sensor To Cbx100/Cbx800 (Pnp)
FOCUSING DEVICE WIRING Photoelectric Sensor to CBX100/CBX800 (PNP) AS1 Area Sensor to CBX100/CBX800 Connections The AS1 area sensors can detect and provide trigger for very small or irregularly shaped objects. PNP Output PRODUCT REFERENCE GUIDE...
Page 86 ELECTRICAL INSTALLATION AV500 2D CAMERA...
Page 87: Encoder/Tachometer Wiring To Cbx100/Cbx800
FOCUSING DEVICE WIRING Encoder/Tachometer Wiring to CBX100/CBX800 Encoder/Tachometer Wiring for NPN Output to CBX100/CBX800 Some Photocraft tachometers may have a different color coding: (+V) Red or White/Orange (Signal) White or White/Blue (Ground) Black or Orange/White Encoder/Tachometer Wiring for PNP Output to CBX100/CBX800 PRODUCT REFERENCE GUIDE...
Page 88 ELECTRICAL INSTALLATION Some Photocraft tachometers may have a different color coding: (+V) Red or White/Orange (Signal) White or White/Blue (Ground) Black or Orange/White AV500 2D CAMERA...
Page 89: Serial Communication Wiring To Cbx100/Cbx800
FOCUSING DEVICE WIRING Serial Communication Wiring to CBX100/CBX800 The AV500 provides serial RS232/RS422 communications to other devices through the CBX100/CBX800. • RS232 provides point‐to‐point communications at distances up to 15 M [50 ft]. • RS422 provides point‐to‐point communications at distances up to 1200 M [3940 The following wiring diagrams illustrate the different types of serial communications available via the CBX100 pin block.
Page 90: Relay Configuration For Cbx100/800
Outputs 1 and 2 Maximum Voltage 30V Collector Current (pulse) 130 mA Max. Collector Current (continuous) 40 mA Max. Saturation Voltage (VCE) 1 V at 10 mA Max. Max Power Dissipation 90 mW at 50 degrees C (Ambient temperature) AV500 2D CAMERA...
Page 91: Unpowered Outputs
FOCUSING DEVICE WIRING Unpowered Outputs PRODUCT REFERENCE GUIDE...
Page 92: Powered Outputs
4. Normally, steps 1 through 3 will guarantee proper function. In case of problems such as transmission of strange or wrong characters, devices stop working without any reason, or other unexpected behavior, try connecting the CBX or Controller Earth terminal to the PE terminal inside the PWR box. AV500 2D CAMERA...
Page 93: Check Av500 Installation
FOCUSING DEVICE WIRING Check AV500 Installation After completing the installation, confirm that the AV500 reader(s) and CBX connection box have been properly installed mechanically and electrically. Use the Installation Sequence at the beginning of this chapter and your application specifications to check your installation.
Page 94: E-Genius
CHAPTER 4 E-GENIUS Datalogic camera imaging systems provide fully automated, industrial quality barcode identification and imaging. The e‐Genius web based application provides an easy‐to‐use series of configuration and diagnostics features that enable you to set up your imaging system. GETTING STARTED e‐Genius resides on each camera.
Page 95: Accessing E-Genius Via Av500
Accessing e-Genius via AV500 To access e-Genius: Before starting up or testing the AV500, it must be connected to a CBX Connection Box depending on the system configuration. Since Host and Image IP ports have static IP addresses, they may have changed from their default addresses. Contact your IT depart- ment to acquire the correct IP address.
Page 96: To Change Your Pc's Ip Address
IP address of the unit. 6. For the last octet, type a number that differs from the last octet in the AV500’s IP address. The actual number used is not important as long as it does not match that of the AV500.
Page 97: System Info
System Info provides basic AV500 system data (whether your system includes one AV500 or an array). View cameras and bring new devices into a cluster (array of cameras and devices that work together). Critical information such as software version, MAC address, and camera position is also included.
Page 98: Device Details
Cameras not in this Cluster Displays a list of discovered cameras not currently included in the cluster. This includes the same information listed above for each camera. See section for information on moving AV500 cameras into the Cluster. External devices in this Cluster Displays a list of external devices currently included in the cluster.
Page 99 SYSTEM INFO Camera Statistics Belt Speed Displays the speed of the conveyor belt in millimeters per second. Encoder Frequency Displays the encoder frequency. Statistics Elapsed Time Displays the amount of time elapsed from the last reset or the last modification to the configuration the unit has been collecting statistics.
Page 100 Combination” as the “Code Combination” setting. Good Read Increases when all barcodes programmed in the related “Group Label are read. Multiple Read Increases when more than one barcode programmed in the related “Group Label” setting is read. AV500 2D CAMERA...
Page 101 Diagnostic Messages Displays any diagnostic messages that apply. Click on Diagnostics Messages to access the complete list of possible messages. Datalogic Technical Support will use these Diagnostic messages to properly diagnose and troubleshoot your AV500. Real Time Processor Details Online Indicator...
Page 102 Software Version Identifies the version number of the software FPGA Version The version of the Datalogic field‐programmable gate array (FPGA). My Decoder’s MAC A media access control address (MAC address) of a device is a unique identifier assigned to a network interface controller (NIC) for communications at the data link layer of a network segment.
Page 103: Global Settings
GLOBAL SETTINGS GLOBAL SETTINGS Use the Global Settings menu options to configure your camera system. Global settings can be made to any camera and then distributed to the other cameras in the cluster. You can later make modifications to the global system settings using these same menu selections: “Operating Mode”...
Page 104: E-Genius Basics
To access the complete help system: 1. Select Utilities | Help in the e-Genius menu tree. The help Welcome window appears. The Welcome page provides important product information as well as three ways to find specific help information: Contents and Search. AV500 2D CAMERA...
Page 105 E-GENIUS BASICS To display contextual help for a current window: 1. Click the Help icon displayed at the top right of the screen. A help window appears, providing you with information for that specific page. 2. Click the link in the upper left corner of the help window to access Contents options.
Page 106: Modify Settings
“Object Detection” on page 106 “Barcode Settings” on page 107 “Communications” on page 143 “Output Format” on page 154 “Image Saving” on page 163 “Time Synchronization” on page 172 “Modify Settings | Device Settings AV500” on page 173 AV500 2D CAMERA...
Page 107: Operating Mode
Use Operating Mode to set up the physical parameters for your system including encoder, trigger, conveyor, and position sensor attributes. There are three major Oper‐ ating Modes options that are selectable in the AV500; PackTrack, Online, and Continu‐ ous. To edit the system Operating Mode: 1.
Page 108 Select one of the following modes: “Packtrack Mode” on page 89 is a patented operating mode for Datalogic devices used to read and correctly assign codes read on different parcels when placed in the scanner reading area at the same time. The technology allows for smaller gaps between packages. It can also be used in bidirectional systems, in which you may want to read codes going forward or reverse.
Page 109 OPERATING MODE ACKTRACK Encoder Settings Physical Encoder Select Disable or Enable from the drop‐down list: Disable: • External encoder is disabled, and internal encoder is active PRODUCT REFERENCE GUIDE...
Page 110 Formula: Max conveyor speed x 1.05 See “AV500 System Elements Positioning” on page 102 Advanced Encoder Settings These settings are available when Physical Encoder is set to Enabled above.
Page 111 This should be set to zero (0) for other, non‐light curtain position sensors. Position Sensor Transmit Delay Enter the distance from the position sensor to the transmit point. (See “AV500 System Elements Positioning” on page 87.) DL Light Curtain Settings Connected to Select a camera in the system to which the light curtain is connected.
Page 112 Select the check‐box to enable placement of the Dimensioning results based on the tachometer. This option works in conjunction with the DM3610 when the Datalogic Message is selected as it's transmit message format. the AV500 will receive the message at the defined Transmit Point Distance parameter.
Page 113 OPERATING MODE PRODUCT REFERENCE GUIDE...
Page 114 SBS indicator in the Serial or Ethernet “host message.” S85 Configuration Number of S85’s Select None or 1 from the drop‐down to specify the number of S85’s in your AV500 system. S85 #n Settings Connected to Select Not Assigned or a camera in the system to which the S85 is connected.
Page 115 Auto-Detect: • this option is used when a CBX is used in the array. All AV500 units in the array will check the status of the bit created by the IDNet jumper. The one that identifies the connection will become the controller.
Page 116 E-GENIUS NLINE Frame Rate Frame Rate Select an appropriate Frame Rate from the drop‐down list. •8 frames per second •16 frames per second •24 frames per second •32 frames per second Conveyor Width Conveyor Width AV500 2D CAMERA...
Page 117 The AV500 will receive the message at the defined Transmit Point Distance parameter. Transmit Point Distance Enter the distance in the field provided.This is the distance at which the AV500 is looking for the information from the DM3610/DC3000Transmit Point Reference Edge Transmit Point Reference Edge Select Leading Edge or Trailing Edge from the drop‐down list to reference the leading or trailing...
Page 118 Far Distance Enter the S85 Far Distance. The Far Distance is the greatest distance away from the AV500 that a label will be found. In most cases this is the far side of the conveyor but there are some application where the far side of the conveyor and the far working distance of the AV500 can be different.
Page 119 It will then continue to look for bar code data. If the bar code data read by the AV500 matches the data that is stored in memory, the AV500 will not transmit it a second time to the host. If the bar code data is different, the AV500 will replace the memory location with the new bar code data and transmit the new data to the host.
Page 120 AV500 will transmit the data to the host.If the new bar code data is different then the bar code in memory the AV500 will replace the bar code in memory with the new bar code data and transmit the new bar code data to the host.
Page 121 Auto-Detect: • this option is used when a CBX is used in the array. All AV500 units in the array will check the status of the bit created by the IDNet jumper. The one that identifies the connection will become the controller.
Page 122: Av500 System Elements Positioning
AV500(s). • What is the distance from trigger source to position sensor • What is the distance from position sensor to AV500 • What is the distance from DM3610 to trigger source and position sensor •...
Page 123 AV500 SYSTEM ELEMENTS POSITIONING Light Curtain and Photoeye Identifier Item 1 Item 2 Distance Timing Standard (in.) Metric Trigger Source Light Curtain Light Curtain AV500 PRODUCT REFERENCE GUIDE...
Page 124 E-GENIUS Light Curtain and S85’s Identifier Item 1 Item 2 Distance Timing Standard (in.) Metric Trigger Source Light Curtain S85 #1 S85#2 S85#2 Light Curtain No distance required Light Curtain AV500 Position Sensor Delay AV500 2D CAMERA...
Page 125 AV500 SYSTEM ELEMENTS POSITIONING PE and Two S85’s Identifier Item 1 Item 2 Distance Timing Standard (in.) Metric Trigger Source S85 #1 S85 #1 S85#2 25.4 S85#2 AV500 PRODUCT REFERENCE GUIDE...
Page 126: Object Detection
3. Enter just the minimum and maximum object length for Online and Continuous mode. 4. When you have finished making changes, click Update to save or click Reset to revert to the previously saved values. AV500 2D CAMERA...
Page 127: Barcode Settings
BARCODE SETTINGS BARCODE SETTINGS Use Barcode Settings options to define the barcodes to be read, as well as no read, mul‐ tiple read and other message characteristics. Make modifications to the system barcode settings using the menu selections: • “Barcode Settings Table” on page 108 •...
Page 128: Barcode Settings Table
Displays the name of the barcode symbology for that index. If no symbology has been added for a row, disabled is displayed. Minimum Length Displays the minimum barcode character length for that row's symbology. Maximum Length Displays the maximum barcode character length for that row's symbology. AV500 2D CAMERA...
Page 129 Code n Definition Input fields will vary depending on the selected symbology Enable Select the Enable check box to activate the selected barcode. De‐select the Enable check box to disable the selected barcode. When the check box has been selected, configuration and code type options are displayed.
Page 130 Select the check box to enable transmission of start and stop characters. Short Margin Select the check box to enable. Available for Code 128, Code GS1‐128, Interleaved 2 of 5, Code 39, Code GS1‐128, EAN, UPC, CODABAR, and Code 39. This option deals with an illegal quiet zone. AV500 2D CAMERA...
Page 131 A check digit is a character that is transmitted at the end of the data. It is the remainder of an equation that uses all data in the bar code. The same algorithm is used at the host and to ensure that the data from the AV500 is completed. Enable 7DR Check Digit Select the check box to enable 7DR Check Digit.
Page 132 This defines the minimum quiet zone (white margins) measured in narrowest module width. This option may be symbology dependent. UPC-E UPCE Expand Select the check box to enable conversion of a full‐length UPC (UPC‐A) UPC‐E. Excess zeros will be suppressed. AV500 2D CAMERA...
Page 133 CODABAR Use Check Digit Select the check box to include the Check Digit in the code transmitted Enable 7DR Check Digit Select the check box to enable 7DR Check Digit. Transmit Start/Stop Char Select Disabled, Lower Case, or Upper Case from the drop‐down list. This parameter is available only for Codabar code symbologies.
Page 134 These options are available when reading GS1 DataBar stacked type barcodes, this parameter can be enabled to apply a fixed safety margin to the decoding process in terms of decoding time (number of scans). This parameter is particularly useful in applications that read tall AV500 2D CAMERA...
Page 135 stacked type codes or on slow moving conveyors. Maxicode Maxicode Enable n Select the check box corresponding to the Maxicode(s) to enable. 3. When you have finished making changes, click Update to save or click Reset to revert to the previously saved values. PRODUCT REFERENCE GUIDE...
Page 136: Barcode Configuration
Enter the minimum height of codes the system is expected to read. This parameter defines the minimum height of the barcode the AV500 will read. The minimum height is 6 mm [.25 in]. The smaller the Minimum 1D code height the more processing time is needed to com- plete the decode.
Page 137 In case of Standard Multi Label, the codes will be distinguished EITHER by their symbol- ogy, OR by their contents. If two (or more) codes share the same symbology and con- tent, the barcode reader will perceive them as a unique code. Logical Combination: •...
Page 138: No Read Message Examples
Read(s) Message is selected, the No Read Field appears with the individual bar codes selected on the Barcode Settings Table In the Barcode Settings Table you set up what types of bar codes will be decoded. You can set up to 50 bar codes. AV500 2D CAMERA...
Page 139 Barcode Configuration allows you to set up what will be transmitted once barcodes are read (or not read). For our examples, four bar codes have been enabled; Postal codes, Code 128, Inter‐ leaved 2of 5, and UPC‐A Single Label - Local No Read In Single Label mode only one barcode can be read in each reading phase;...
Page 140 Barcode Settings Table. When reading multiple labels it is important to consider how to treat partial reads. For example, what if 3 out of four codes are read. If Partial Read is Treated As is considered AV500 2D CAMERA...
Page 141 a Good Read, any of the codes read may be transmitted. In the parcel image below, two of the codes on the parcel have been read. Since two of the enabled codes were read and two were not, the message is transmitted #STX?????,1234567890123,?????,675898767566#CR#LF This indicates that the first and third codes enabled did not read while the second and fourth did and were transmitted.
Page 142 #STX???????#CR#LF Standard Multi Label Local No read. In this condition if a bar code is not read it's no read message will be transmitted. The order of the message fields are set in the Barcode Settings Table. AV500 2D CAMERA...
Page 143 Logical Combination - Local No Read In Logical Combination mode the codes of the groups defined by the Logical Combina‐ tion Rule are read in the same reading phase. As before four codes have been enabled. In this case, four code groups have been defined and a logical combination rule states that code groups 1 and 2 and 3 and 4 must be read during the reading phase.
Page 144 In this example Multiple Read Message is enabled and defined as!. The transmitted message might be: #STX!#CR#LF This indicates a multiple read (more than one of any one of the four codes defined) occurred during the trigger cycle. AV500 2D CAMERA...
Page 145 Code Collection - Global No Read In Code Collection mode expected codes are collected within a single reading phase in the order in which they are read. The No Read message is produced only if none of the codes are read. Up to 50 codes can be collected. Three of the four enabled codes are read, therefore those that are read are transmitted: #STX0027110002054872550918034976966,1234567890123,675898767566#C R#LF...
Page 146: Single Label
Strip Filter Collapse Select the check box to remove the stripped characters from the code and, therefore, reduce the code length (collapsed). AV500 2D CAMERA...
Page 147 Replacement Char Click to activate the “The Text Entry Tool” on page 59 and enter the substitution character to Submit replace all the stripped ones. Click to save your text to the origin window text field, or Cancel click to return to origin window without transferring text. It can even be null. 2.
Page 148: Standard Multi-Label
Logical Combination. When set to Disable, if there are two or more codes during the read cycle, the AV500 will transmit the first decoded bar code and ignore all other bar codes with matching parameters. The "first decoded bar code" can be different between trigger cycles.
Page 149 configured. Enable Send All Multiple Read Labels: First, Multiple Label Separator Next, define a (Standard Formatter): Next, define a Multiple Label Separator (Advanced Formatter): Partial Read Is Treated As When an application is set to read two or more bar codes in a trigger cycle, there are certain decisions that the application software needs to make.
Page 150 Cancel click to return to origin window without transferring text. 2. When you have finished making changes, click Update to save or click Reset to revert to the previously saved values. AV500 2D CAMERA...
Page 151: Logical Combination
Logical Combination When Logical Combination has been selected from the Code Combination drop‐down list, the Barcode Configuration window reveals related input fields. In Logical Combina‐ tion, you can define groups of codes from the codes set in the Barcode Setting Table which can be read within a trigger cycle.
Page 152 Groups and their order define the output message format, while each group identifies an expected code or group of codes. When placing 1 bar code within a group the AV500 will fill that group location in the host message with only the code selected.
Page 153 Combination. When set to Disable, if there are two or more codes during the read cycle, the AV500 will transmit the first decoded bar code and ignore all other bar codes with matching parameters. The "first decoded barcode" can be different between trigger cycles.
Page 154 Group 3 ‐ read code 8 = Good Read independent from reading code 6 or 7; no read on code 8 and read either code 6 or 7 = Good Read; no read on code 8 and read both code 6 and 7 = Multiple Read Advanced Filter String AV500 2D CAMERA...
Page 155: Logical Combination Rules
Enter the character string (see above). 2. When you have finished making changes, click Update to save or click Reset to revert to the previously saved values. 0) Logical Combination Rules The following are examples of rules used with Logical Combination selec- tion in Barcode Configuration.
Page 156 Defines a single group expecting a Code 39 label OR a Code 128 label. Decoded Code Symbology Output Message Label #1 Label #2 <Header><Global No Read Message><Terminator> <Header><Code 39 data><Terminator> <Header><Code 128 data><Terminator> <Header><First decoded code/Multiple Read Mes- sage string ><Terminator> AV500 2D CAMERA...
Page 157 Example 3 Code label setting#1 = Code 39 Code label setting#2 = Code 128 Logical Combination Rule = 1&1&1^2 Defines three different groups. The first two groups expect a Code 39 label while the third one expects a Code 39 label OR a Code 128 label. Decoded Code Symbology Third Output Message...
Page 158 <Header>< Interleaved 2/5 data><DPS>< First decoded code/Multi- ple Read Message string ><Terminator> <Header><Code 93 data><DPS><EAN 8 data><Terminator> <Header><Code 93 data><DPS><UPC-A data><Terminator> <Header><Interleaved 2/5 data><DPS><EAN 8 data><Terminator> <Header><Interleaved 2/5 data><DPS><UPC-A data><Terminator> <Header><First decoded code/Multiple Read Message string><DPS>< First decoded code/Multiple Read Message string ><Terminator> AV500 2D CAMERA...
Page 159: Code Collection
Code Collection 1. When Code Collection has been selected from the Code Combination drop‐down list, the Barcode Configuration window reveals related input fields. 2. Enter the appropriate information in the form as described below: Minimum 1D Code Height Enter the minimum code height in the field provided (mm [in]). Code Combination Code Collection has been selected.
Page 160 E-GENIUS 3. When you have finished making changes, click Update to save or click Reset to revert to the previously saved values. AV500 2D CAMERA...
Page 161: Advanced Decode
Enter the maximum number of frames the AV500 can process per trigger. (a value of 0 will allow the AV500 to collect up to the maximum number). To limit the number of frames to less than 64, enter a value between 1 and 63.
Page 162 DO NOT change this parameter unless directed by Datalogic Support. Advanced Localizer Usage The AV500 employs hardware acceleration to locate possible bar codes. This option specifies for which symbologies the hardware acceleration should be used The following parameters allow you to define an ROI or Region of Interest for the decoder. This is a region where you will find the bar code.
Page 163: Communications
COMMUNICATIONS COMMUNICATIONS Use the Communications Transports window to setup, edit, and configure numbered user sockets or serial ports for your scanning system. User sockets are another interface available for Ethernet communication. There are nine available. Transport parameters are used to setup the serial or Ethernet configuration to match the transmit/receive parameters of an external interface.
Page 164 Since the serial message is transmitted from the CBX box, the AV500 that is connected to the CBX box is the only unit that can accommodate serial communication.
Page 165 Enter a time value in seconds to define the amount of time between two message transmissions. If the input timeout expires and no transmission has occurred, the Heartbeat message will be transmitted. Header and terminator must match the external product or the AV500 will not recognize the message. Header Click to activate the “The Text Entry Tool”...
Page 166 •The Protocol Index message syntax is fixed according to the Crisplant P10 message specifications. S2000-CSC • • The Protocol Index message syntax is fixed according to the Crisplant CSC message specifications. S2000-CMC • •The Protocol Index message syntax is fixed according to the Crisplant CMC message specifications. Scanner ID AV500 2D CAMERA...
Page 167 “The Text Entry Tool” on page 84 and create a filler character(s) to terminate a Profibus message. USTOM There are some applications that the standard AV500 software will be unable to accommodate. In these conditions a custom version of software is provided. PRODUCT REFERENCE GUIDE...
Page 168 •Length in Message: The first byte of the barcode reader output message indicates the length of the Protocol Index string sent by the Host. •Fixed Length: The Protocol Index string has a fixed length from 3 to 12 characters. No Index String AV500 2D CAMERA...
Page 169 Protocol Index, measured in mm or inches. It is used together with the Minimum Distance Between Two Consecutive Objects (below) parameter to assign the Protocol Index information to the correct package. This option allows the AV500 to recognize a protocol index message even it occurs upstream such as a message from a scale.
Page 170: Protocol Index Examples
Use the “The Text Entry Tool” on page 59 to create the Header and Terminator, in this example <STX> and <ETX>. The header and terminator must match the Protocol Index source, in this case, the scale structures. AV500 2D CAMERA...
Page 171: Configuration Host Message With Protocol Index
11. In the Distance to Trigger Line, enter the measured distance from the trigger to the expected scale transmission location on the conveyor belt. Measure distance for AV500 trigger to the transmission point from the scale will have been set up in the scale configuration. This parameter specifies the distance from the Trigger Line (Trigger Source) to the expected receiving point of the Protocol Index.
Page 172 1. Navigate to Diagnostics | Conveyor View. The Conveyor View window opens. Refer to “Diagnostics | Conveyor View” on page 203. 2. Run a small package through the system and view the results on the Conveyor View. AV500 2D CAMERA...
Page 173 3. Click Legend to determine the line color for the Protocol Index. The color depends on the transport selected to bring in the Protocol Index Message. The line repre‐ senting the Protocol Index (Scale Message) should fall on the small test package. If it doesn’t, adjust the Distance to Trigger Line value in the Transports window for transport 7.
Page 174: Output Format
Use Output Format to format messages. The following options are available: • “Output Format | Standard Formatter” on page 155 • “Output Format | Advanced Formatter” on page 158 • “Advanced Formatter | Message Builder” on page 160 AV500 2D CAMERA...
Page 175: Output Format | Standard Formatter
Output Format | Standard Formatter Use the Standard Formatter to set up standard code parameters for output messages. To edit the Standard Formatter settings: 1. In the menu tree under Modify Settings, navigate to Global Settings | Output Format | Standard Formatter. The Standard Formatter window opens. 2.
Page 176 List of Code Types This list appears when Custom is selected from the Code Identifier drop‐down list. For each code type, click to activate the See “The Text Entry Tool” on page 59 and create Code Identifier characters. AV500 2D CAMERA...
Page 177 Custom Code Identifiers 3. When you have finished making changes, click Update to save or click Reset to revert to the previously saved values. PRODUCT REFERENCE GUIDE...
Page 178: Output Format | Advanced Formatter
“The Text Entry Tool” on page 59 and create a terminator string. Terminators (up to 128 bytes) can be defined and transmitted as a block following the barcode(s). Characters from NUL (00H) to ~ (7EH) can be used. AV500 2D CAMERA...
Page 179 Multiple Label Separator Click to activate the “The Text Entry Tool” on page 59 and create a separator string. Separators (up to 128 bytes) can be defined. Characters from NUL (00H) to ~ (7EH) can be used. This is only available if your configuration is Multi‐Label or Logical Combination. Multiple Code Item Separator Click to activate the “The Text Entry Tool”...
Page 180: Advanced Formatter | Message Builder
Click to add a new message item below the currently selected idx number. Move up Click to move the selected message item up one level in the list. Move down Click to move the selected message item down one level in the list. Remove AV500 2D CAMERA...
Page 181 Click to remove the selected message item. If you click Add, Add before, or Add After the following window opens: Item n Definition Item Type Select String, Code Related, or Global from the drop‐down list. Each selection reveals a unique set of options.
Page 182 “The Text Entry Tool” on page 59 and enter a code related string. 3. When you have finished making changes, click Update to save or click Reset to revert to the previously saved values AV500 2D CAMERA...
Page 183: Image Saving
IMAGE SAVING IMAGE SAVING Use Image Saving options to configure how and to where images are saved: • “Destination Settings” on page 163 • “Image Settings” on page 167 Destination Settings Use Destination Settings to configure how and where system images are saved. There are twelve configurable image destinations available.
Page 184 Server Settings Network File System Server Path Enter the complete path of the server. Username Enter a valid username. Password Click to activate the “The Text Entry Tool” on page 59 and enter the password required to access the server. AV500 2D CAMERA...
Page 185 IMAGE SAVING Images from Different Cameras Saved To Select Different Directories or Same Directory from the drop‐down. Different Directories: images are saved in different directories Same Directory: images are saved in the same directory Destination Directory Enter the complete path of the destination directory. Directory Splitting Enable Select the check box to enable directory splitting.
Page 186 Enter the size in mega bytes to allow for on camera image storage. Max File Age Enter the age in seconds of images to save. 3. When you have finished making changes, click Update to save or click Reset to revert to the previously saved values. AV500 2D CAMERA...
Page 187: Image Settings
IMAGE SAVING Image Settings Use the Image Settings window to configure where and how images are saved. To edit the Image Settings: 1. In the menu tree under Modify Settings, navigate to Global Settings | Image Sav- ing | Image Settings. The Image Settings window opens. Image Settings List Select the option button adjacent to the item you wish to create or modify.
Page 188 Select the check box to save no read images. Save Multiple Reads Select the check box to save multiple read images. Save Good Reads Select the check box to save good read images. Save Partial Reads Select the check box to save partially read images. AV500 2D CAMERA...
Page 189 This identifies how many fields are used for the file name Select a number from 1 to 16 from the drop‐down list. Since the AV500 is a area camera there may be a large number of images during each trigger cycle. It may be necessary to limit the number of images saved.
Page 190 • this is a free form box allowing for text characters to be entered. Camera Specific String T • he Camera Specific String is the name applied to the AV500 in the above Image Name>Specific String field •Code •Counter •Frame ID •Frame Index...
Page 191 IMAGE SAVING Counter shown in Image Name = XX500 (Left Alignment) or 500XX (Right Alignment) Align Filler Char Enter a filler character to use with Align Length. 2. When you have finished making changes, click Update to save or click Reset to revert to the previously saved values.
Page 192: Time Synchronization
All the devices in the system will synchronize to the selected device. 3. When you have finished making changes, click Update to save or click Reset to revert to the previously saved values. AV500 2D CAMERA...
Page 193: Modify Settings | Device Settings Av500
MODIFY SETTINGS | DEVICE SETTINGS AV500 MODIFY SETTINGS | DEVICE SETTINGS AV500 Use the Device Settings during initial setup to configure device specific settings. If nec‐ essary, you can later make modifications to the device settings using the same menu selections, including: •...
Page 194: Device Information | Camera #N
Device ID Displays the device ID as programmed in the factory and defines what kind of device this camera is. Some examples are: AV500, AV900, AV7000, AV7000CR. Lens Size Displays the size of the lens; Is it a 16, 25 or 35 mm lens.
Page 195 SyncNet MAC Address Displays the MAC (media access control) address of the cameras SYNC Ethernet port SyncNet IP Address Displays the cameras SYNC IP address. Image Port MAC Address Displays the MAC Address of the cameras Image Ethernet Port. Host Port MAC Address Displays the MAC Address of the camera’s Image Ethernet port.
Page 196: Understanding Packtrack
E-GENIUS UNDERSTANDING PACKTRACK PackTrack is a patented operating mode for Datalogic products used to read and cor‐ rectly assign codes on different parcels when read at the same time. If the codes of two or more consecutive parcels are found at the same time in the camera reading area, the condition occurs where, the code of the second pack is read first, just before the code of the previous pack.
Page 197: Device Settings | Camera #N | Mounting
Device Settings | Camera #n | Mounting Use the Mounting window when installing and calibrating the camera. To view the Mounting window: 1. In the menu tree under Modify Settings, navigate to Device Settings | <Camera Name> | Mounting. The Mounting window opens. 2.
Page 198 Near/Far Calibration Complete Indicates whether the Mounting Wizard was successfully executed to learn the PackTrack Calibration. Near/Far Calibration Height Indicates the height (or offset from the far working distance) where the Mounting Wizard learned the PackTrack Calibration. AV500 2D CAMERA...
Page 199 This field is automatically filled in during the static calibration of the unit (Calibration Wizard). The possible values are from ‐50° to +50°. The default setting is 15°. See “Mounting and Positioning AV500” on page 32. Distance to Trigger Source (X) Defines the distance from the camera scan line to the trigger source (typically a Photo Sensor, Position Sensor, Light Curtain or DM3610 Dimensioner).
Page 200: Packtrack Calibration Wizard
2. Place a Calibration Target at the maximum distance from the camera. Make sure the checker board grid is centered in the green alignment area and the 'Conveyor Direction' arrow is pointing in the direction the conveyor travels. Leave the target under the camera and press 'Next Step'. AV500 2D CAMERA...
Page 201 3. At the Far Distance, measure along conveyor travel, the distance from the trigger source to the target. 4. At the Far Distance, measure across the conveyor the distance from the target to the edge of the scanning area or the side of the conveyor belt. 5.
Page 202 10. At the Near Distance, measure up from the conveyor surface to the target, if the target is on the surface of the conveyor, this measurement will be 0. 11. Enter the measurements. AV500 2D CAMERA...
Page 203 12. Click Next Step and the following screen appears. PRODUCT REFERENCE GUIDE...
Page 204 13. Click Save and Exit and the following message appears while the values are being saved. 14. When the values have been saved e‐Genius will return to the Mounting screen for that camera with the information learned from the Calibration Wizard in the appropriate fields. AV500 2D CAMERA...
Page 205 PRODUCT REFERENCE GUIDE...
Page 206: Device Settings | Camera #N | Imaging
Focus Mode Fixed, Dynamic, Dual Zone Sequential Select , or from the drop‐down. Focus Settings Imaging Calibration Wizard Imaging Calibration Wizard Click on the button to calibrate Focus and Sensitivity. See “Imaging Calibration Wizard” on page 192. AV500 2D CAMERA...
Page 207 The default setting is 0. The Depth Of Field (DOF) is dependent on the x dimension of the bar code (the narrowest part of a barcode's symbology). The AV500 focus should be set to the middle of the applica- tion’s DOF.
Page 208 Dynamic Focus Mode (Imaging Calibration Wizard is not available) Allows the AV500 to change focus per frame based on data received from a positioning sensor, usually a DM3610. To determine where to focus the AV500 dynamically, select one of the following from the drop‐down:...
Page 209 Zone Photo Sensor to Use Identifies which relay input is used to provide the change of focus zone. Near Zone Focus Distance The distance from the back of the camera to the mid range of the near zone. Far Zone Focus Distance The distance from the back of the scanner to the Mid range of the far read zone.
Page 210 The Sequential mode allows for the AV500 to read bar codes in two separate zones without the need of a photo sensor. the AV500 will set two separate focus zones and control the frames it keeps the focus for each zone...
Page 211 The result of “Calibrated Maximum Exposure” +/‐ “Maximum Exposure Offset”. This is the maximum amount of exposure the camera will use. Lower values will reduce motion blur at higher belt speeds. Calibrated Maximum Exposure The maximum exposure value calibrated in the factory. The “Current Maximum Exposure Value”...
Page 212: Imaging Calibration Wizard
2. Place a Calibration Target, or clean barcode, in the middle of the desired working range. Make sure the checker board grid, or a clean barcode, is centered in the green alignment area. Leave the target under the camera and press Next Step>>. AV500 2D CAMERA...
Page 213 3. You will hear the focusing mechanism as it moves into the optimal focusing posi‐ tion for the specific camera. 4. Click Save and Exit and the Fixed Focus Range and Sensitivity values are entered into the Imaging parameters based upon the wizard determinations. PRODUCT REFERENCE GUIDE...
Page 214 2. Place a Calibration Target, or clean barcode, in the center of the far working range. Make sure the checker board grid, or a clean barcode, is centered in the green alignment area. Leave the target under the camera and press Next Step>>. AV500 2D CAMERA...
Page 215 3. Place a Calibration Target, or clean barcode, in the center of the near working range. Make sure the checker board grid, or a clean barcode, is centered in the green alignment area. Leave the target under the camera and press Next Step>>. 4.
Page 216 2. Place a Calibration Target, or clean barcode, in the center of the far working range. Make sure the checker board grid, or a clean barcode, is centered in the green alignment area. Leave the target under the camera and press 'Next Step' AV500 2D CAMERA...
Page 217 3. Place a Calibration Target, or clean barcode, in the center of the near working range. Make sure the checker board grid, or a clean barcode, is centered in the green alignment area. Leave the target under the camera and press 'Next Step' 4.
Page 218 E-GENIUS AV500 2D CAMERA...
Page 219: Subregion Wizard
Subregion Wizard Use the Subregion Wizard to automatically draw a green rectangle around a region of the pattern specifying the Imaging Subregion. The Imaging Subregion (if enabled) is used to determine what frames intersect a package (PackTrack). See left/right/top/bot‐ tom PackTrack functions. To access the Subregion Wizard: 1.
Page 220: Device Settings | Camera #N | Digital Io
Select Disabled or Enabled from the drop‐down. When Enabled the AV500 will project two red LED's. This is to be used during installation to confirm the center of the AV500 image on the scanning surface. It can also be used for a presentation applications where the unit is set in the Continuous Focus Mode to identify the best position for presenting the bar code to the scanner.
Page 221 Configuration Name. This options allows for the AV500 to be used in an application where the conveyor can be run in either direction. When the bit goes high the AV500 will use a separate configuration file to accommodate the change in the conveyance direction.
Page 222 Select one of the following from the drop‐down. These are events that trigger the output except "External Illumination". External Illumination mode allows an illumination to be controlled by the AV500 such that it will be synchronized with the internal illumination. Software Controlled: •...
Page 223: Device Settings | Camera #N | Serial Port
Global Configuration is selected all AV500's in the array can identify the Serial message from the Host/Focus input. When it is not selected the menu will give the option of selecting a single AV500 in the array. Baud Rate Select a value from 1200 to 115200 from the drop‐down list. Baud Rate is the transmission speed in a communication line.
Page 224 E-GENIUS Serial Communication Type Select RS422 Full Duplex or RS232 from the drop‐down list. 3. When you have finished making changes, click Update to save or click Reset to revert to the previously saved values. AV500 2D CAMERA...
Page 225: Device Settings | Camera #N | Ethernet
Device Settings | Camera #n | Ethernet Use the Ethernet menu tree selections to set up communications through Ethernet. If necessary, you can later make modifications to the device settings using the same menu selections, including (click on the menu item to access that help window): •...
Page 226: Ethernet | Image Port
3. When you have finished making changes, click Update to save or click Reset to revert to the previously saved values. Ethernet | Advanced Routing Use the Advanced Routing window to make a string command to route to your net‐ work. To edit the Image Port settings: AV500 2D CAMERA...
Page 227 1. In the menu tree under Modify Settings, navigate to Modify Settings | Device Set- tings | Camera N | Ethernet | Advanced Routing. The Advanced Routing window opens. 2. Enter the appropriate information in the form as described below: Add a Route for Camera_1 Network IP Enter the Internet Protocol (IP) address of the network in the field provided.
Page 228: Device Settings | Camera #N | Logging
Protocol Index Select the check box to Log information about protocol index. 3. When you have finished making changes, click Update to save or click Reset to revert to previously saved values. AV500 2D CAMERA...
Page 229: Advanced Logging
Advanced Logging can provide advanced data collection for troubleshooting purposes. Contact Datalogic Technical Support for proper use of the Advanced Logging options. To view the Advanced Logging window: 1. From the Logging window, click Advanced Logging. The Advanced Logging win‐...
Page 230 E-GENIUS AV500 2D CAMERA...
Page 231 PRODUCT REFERENCE GUIDE...
Page 232 Advanced Logging allows the user to modify logging parameters in several categories, including: •Everyone •Image Saving Master •Image Saving •Protocol Index 3. When you have finished making changes, click Update to save or click Reset to revert to the previously saved values. AV500 2D CAMERA...
Page 233: Diagnostics
DIAGNOSTICS DIAGNOSTICS Use the Diagnostics Menu Tree selections to monitor system performance and identify maintenance or device degradation issues. You can continually monitor system perfor‐ mance using the following selections: “Diagnostics | System Status” on page 215 “Diagnostics | System Health” on page 222 “Diagnostics | Input/Output Status”...
Page 234 E-GENIUS AV500 2D CAMERA...
Page 235: Diagnostics | System Status
1. In the menu tree under Diagnostics, click System Status. The System Status window opens. 2. From the System Status window, the following information is available: Statistics have been added to the AV500 to provide for future interface with DL-Stat. PRODUCT REFERENCE GUIDE...
Page 236 Total number of barcodes found outside the packs detected by the system. Barcodes Uncertain Total number of barcodes found that intersect more than one pack, and are therefore ambiguous. Reset Counts (button) Click to reset the counts to zero. AV500 2D CAMERA...
Page 237 Read Rate The average number of packages successfully read on that device since last reset. Sequence Number The Sequence Number is the AV500's internal package counter. It will be reset when the AV500 is rebooted. Back, Pause, Forward Click the Back |<, Pause ||, and Forward >| buttons to navigate through recent statistics of previous trigger cycles.
Page 238 This is posted in millimeters and inches. When the AV500 is mounted to read multiple surfaces of the package (ie side and back) this parameter specifies a condition where one package, because of illegal spacing, blocks part of the surface of another package.
Page 239 Belt Speed(mm/s) Shown in millimeters per second. Encoder frequency Hz The current encoder frequency computed from the current Belt Speed and the Encoder Resolution. Statistic Elapsed Time Time elapsed from the last reset or the last modification to the configuration of the system. This is reset at startup and when Reset Counts is clicked.
Page 240 Decoder Name Controller Mode Host Port IP Address Image Port IP Address Configuration Update Count Diagnostic Messages Real-Time Processor Details Software Type Software Version FPGA Version My Decoder’s MAC My Decoder’s IP Total Package Diagnostic Messages Diagnostic Message AV500 2D CAMERA...
Page 241 Diagnostic Messages Diagnostic Messages Click on and a window opens. PRODUCT REFERENCE GUIDE...
Page 242: Diagnostics | System Health
E-GENIUS Diagnostics | System Health Use the System Health to get specific functional details on each AV500 in the array. This information will be used by Datalogic support in order to do more in-depth trouble- shooting if necessary. To access the System Health window: 1.
Page 243 2. Select a device from the drop down list to view its Motherboard, Temperature Sensor, Voltage Sensor, System Configuration, Focus Mechanism, Sensor Board and Illumination data. PRODUCT REFERENCE GUIDE...
Page 244: Viewing Camera Images
All the frames associated with the trigger cycle are displayed. The following play buttons are available to proceed through the frames. Hover over a location in the image and the White level and X, Y values will display. AV500 2D CAMERA...
Page 245 3. Click roll the wheel forward to zoom, click and roll the wheel backward to reverse the zoom. 4. Click |< to move backwards through the available images, >| to move forwards through the available images, or click > to proceed through the images in play mode.
Page 246: Diagnostics | Input/Output Status
I/O. The Input 1, Input 2, and Input 3 indicator descriptions vary depending on the Device Setting>Digital IO selection. The Logical Tachometer is an internal clock. It is present whether the AV500 is set to Packtrack or Online mode To access the Input/Output Status window: 1.
Page 247: Diagnostics | Serial Comm Status
Diagnostics | Serial Comm Status Use the Serial Comm Status window to view serial data from the camera. To access the Serial Comm Status window: 1. In the menu tree under Diagnostics, click Serial Comm Status. The Serial Comm Status window opens and displays serial messages received. Do not use this function while your sortation system is running.
Page 248: Diagnostics | Device Tracking
2. Click Start for a continuous feed of Event Type, Seq(uence) Number, Tach(ometer) Count, and Event Information data. 3. Click Stop to pause the feed. 4. Click on a TRANSMIT POINT link to view specific transaction data and image of last package. AV500 2D CAMERA...
Page 249 PRODUCT REFERENCE GUIDE...
Page 250: Diagnostics | Image Viewer
4. Select Live and click Start to view live captured images. The Image Viewer cap‐ tures an image of the box. The White Level is displayed based on where the cursor is positioned. Toggle the Illumination On/Off. AV500 2D CAMERA...
Page 251 5. Select a down sampling number from the drop‐down list. Choose a lower number to see a fuller resolution of the image. Choose a higher number to view an image during operation. The White Level field displays the image white level based on where the cursor is posi- tioned.
Page 252 13. When you have found the correct values, click Set Fixed Focus button and/or Set Sensitivity. The Fixed Focus Range parameter in the Device Imaging menu is updated with the value you defined in the Image Viewer. AV500 2D CAMERA...
Page 253 PRODUCT REFERENCE GUIDE...
Page 254: Diagnostics | Multiple Camera Viewer
The Multiple Camera Viewer allows you to view low resolution images from all system AV500s at the same time during a trigger cycle. The number of images shown depends on the number of AV500 cameras in the tunnel/array. To access the Multiple Camera Viewer: 1.
Page 255: Diagnostics | Log Viewer
To access the Log Viewer (Decoder) window: The log view data will only post the data associated with the AV500 that the GUI interface is connected to. It does not post data from other AV500's in the tunnel. 1. In the menu tree under Diagnostics, click Log Viewer (Decoder). The Log Viewer (Decoder) window opens.
Page 256: Diagnostics | Log Viewer (Rtp)
The RTP Log Viewer tool is used by Datalogic support to assist in diagnosing issues experi- enced by the AV500. If a log option is selected it will remain enabled until it is unselected or power is cycled to the unit.
Page 257: Diagnostics | Conveyor View
Diagnostics | Conveyor View Use the Conveyor View window to view a representation of the packages currently on the conveyor. To access the Conveyor View window: 1. In the menu tree under Diagnostics, click Conveyor View. The Conveyor View window opens. The Protocol Index information will not be posted unless the option is enabled on the Transport and Logging pages.
Page 258 E-GENIUS 6. Click Legend to view a color key for the Conveyor View animation. Click Home to return to Modify Settings | System Info. AV500 2D CAMERA...
Page 259: Diagnostics | Network Diagnostics
Diagnostics | Network Diagnostics Use Network Diagnostics to diagnose network issues. To access the Network Diagnostics window: 1. In the menu tree under Diagnostics, click Network Diagnostics. The Network Diagnostics window opens. 2. Enter the IP Address of the remote device you want to communicate with and click the ping button to send a message to that device.
Page 260 E-GENIUS AV500 2D CAMERA...
Page 261: Diagnostics | View Oncamera Storage
Diagnostics | View OnCamera Storage Use the View OnCamera Storage window to view stored images on a particular camera within your system. To access the View OnCamera Storage window: 1. In the menu tree under Diagnostics, click View OnCamera Storage. The View OnCamera Storage window opens.
Page 262: Diagnostics | Xpress Buttons
To access the View OnCamera Storage window: 1. In the menu tree under Diagnostics, click X-Press Buttons. 2. Select Focus from the drop‐down and the following focus options appear. 3. Select Setup from the drop‐down and the following setup option appears. AV500 2D CAMERA...
Page 263 4. Select Auto Learn from the drop‐down and the following auto learn options appear. PRODUCT REFERENCE GUIDE...
Page 264: Utilities
“Utilities | Backup/Restore Parameters” on page 247 “Utilities | Software Upgrade” on page 249 “Utilities | Download Logs” on page 251 “Utilities | Download Tools” on page 252 “Utilities | Camera Reboot” on page 254 “Utilities | Help and Logout” on page 255 AV500 2D CAMERA...
Page 265: Utilities | Advanced Cluster Configuration
Use Advanced Cluster Configuration to reorganize the cameras in a Tunnel/Array. Due to the configuration of the Sync Network of the AV500, it is not possible to simply replace a failed AV500 with another camera in the same cluster (Sync Network).
Page 266 E-GENIUS AV500 2D CAMERA...
Page 267: Utilities | Backup/Restore Parameters
Utilities | Backup/Restore Parameters Use Backup/Restore Parameters window to download system parameters to a camera or save them to a file. To use the Backup/Restore Parameters functions: 1. In the menu tree under Utilities, click Backup/Restore Parameters Info. The Backup/Restore Parameters window opens. 2.
Page 268 E-GENIUS Do not use this Factory Reset option on a calibrated tunnel array. This option is only used during the initial configuration or under extreme measures. If it is applied the array will have to be re-calibrated. AV500 2D CAMERA...
Page 269: Utilities | Software Upgrade
Utilities | Software Upgrade Use Software Upgrade window to load new versions of the camera system software. Please clear the PC’s browser cache regularly or set up the browser to disable caching alto- gether. This is especially important after software upgrades to make sure updates in e- Genius are visible.
Page 270 8. Click RTP Operating System history to view RTP (Real Time Processing) software revision historical information about the Real Time Processing OS. 9. Click Download to save a copy of the installed software to your PC. AV500 2D CAMERA...
Page 271: Utilities | Download Logs
Utilities | Download Logs Use Download Logs window to download system information logs to your PC. To use the Download Logs function: 1. In the menu tree under Utilities, click Download Logs. The Download Logs win‐ dow opens. 2. Click the link Click here to download debug logs to download the AllDebu‐ gLogs.tar.gz file to your PC.
Page 272: Utilities | Download Tools
E-GENIUS Utilities | Download Tools The Download Tools window provides links to tools stored on the AV500 that can be used for calibrating and testing the camera system. These include printable calibration targets and other helpful items. The items available may change depending on the cam‐...
Page 273 PackTrack Target (Letter) and (A4) 1. Click PackTrack Target and the following target will display. 2. Click the printer icon to print the target to be used for calibration purposes. PRODUCT REFERENCE GUIDE...
Page 274: Utilities | Camera Reboot
1. In the menu tree under Utilities, click Camera Reboot. The Camera System Options window opens. 2. Click Camera Reboot and the following confirmation message appears. 3. Click OK to continue the camera reset or Cancel to discontinue this process. AV500 2D CAMERA...
Page 275: Utilities | Help And Logout
Utilities | Help and Logout Utilities | Help Use the Help selection to access the online help system. In the menu tree under Utilities, click Help. The online help Welcome page opens in a new browser window. Utilities | Logout Click Utilities | Logout to exit e‐Genius.
Page 276: Focusing Device Setup
CHAPTER 5 FOCUSING DEVICE SETUP The AV500 focusing position is computed by the camera based on the position of the package measured by a focusing device. The Datalogic focusing devices may be one or more of the following: • S‐60 Photocell •...
Page 277: First-Time Startup
There are several Datalogic focusing options available for the AV500. Each option serves a different purpose in AV500 systems. They can be used alone or in combination with one another. Below is a list of the available options and an explanation of their purpose.
Page 278: Dm3610 Dimensioner
Reference the S-60 Installation Guide (included with your S‐60 kit) for complete infor‐ mation on connecting and aligning the Photocell. Make the following selections in the AV500 e‐Genius application Operating Mode. SETTING UP THE AS1 AREASCAN Reference the AS1 Series Instruction Manual (included with your AS1 kit) for complete information on connecting and aligning the ASl.
Page 279: Setting Up The Ds2 Light Curtain
SETTING UP THE DS2 LIGHT CURTAIN SETTING UP THE DS2 LIGHT CURTAIN Reference the DS2 Instruction Manual available at www.datalogic.com for complete information on connecting and aligning the Light Curtain. Make the following selections in the AV500 e‐Genius application Operating Mode.
Page 280: Av500 Setup And Calibration
FOCUSING DEVICE SETUP AV500 Setup and Calibration To calibrate the S85 Distance Sensors, follow these steps: 1. In e‐Genius under Modify Settings, navigate to Global Settings / Operating Mode. The Operating Mode window opens. 2. Select the Photo Sensor as Trigger Source from the drop‐down.
Page 281 SETTING UP THE DS2 LIGHT CURTAIN S85’s and DL light curtain to a point that is 127mm past the S85/LC that’s located the furthest downstream from the PE (and closet to the first camera scanline). 5. Select None or 1 from the Number of S85’s drop‐down. 6.
Page 282: Setting Up The Dm3610 Dimensioner
20. Click Update to save your changes. SETTING UP THE DM3610 DIMENSIONER This focus setup is used to calibrate Dimensioner system focus data for AV500 Camera systems. DM3610 Dimensioners provide focus data for Datalogic cameras, including the AV500, NVS9000, and AV6010.
Page 283: Preparation
AV500 (typically Main, consult your applica‐ tion interconnect diagrams for details). The Serial | Main window opens. 2. Make sure the selected Baud Rate matches that of the AV500 (AV500 uses the main port, RS485 (RS422), at 115200).
Page 284: Understanding Dm3610 Focusing And Av500 System Orientation
The DM3610 Left and Right Offsets will focus the DM3610 at the Far Working Distances (Left and Right) of the side AV500 cameras. These values are not necessarily the same. Reference the system application drawings for the exact prescribed Far Working Dis‐...
Page 285: Adjusting Dm3610 Left Focus Offset
1. Position a test box with a known width in the dimensioner line(s) so the side of the box is at the RIGHT side AV500 far working distance as specified by the applica‐ tion’s installation drawing. In this example we will be using a box with a 3” width.
Page 286 FOCUSING DEVICE SETUP 3. View the displayed data and determine what the left value is. In the displayed example above, the value is 4.25”. AV500 2D CAMERA...
Page 287 SETTING UP THE DM3610 DIMENSIONER 4. Subtract the width of the test box, in our example it is 3”, from the value displayed for Left. 4.25 – 3 = 1.25 5. Enter the result as a NEGATIVE value in the Left Offset field. In this case you will enter ‐1.25.
Page 288: Adjusting Right Focus Offset
1. Position the test box with a known width in the dimensioning line so the LEFT side of the box is at the RIGHT far working distance as specified by the application installation drawing. 2. View the displayed data and determine what the RIGHT value is. In our example the value is 6.5”. AV500 2D CAMERA...
Page 289 SETTING UP THE DM3610 DIMENSIONER 3. Subtract the width of the test box from the value displayed for RIGHT. 6.5 – 3 = 3.5 4. Enter the result into the RIGHT OFFSET field as a negative value, in our example it ‐3.5.
Page 290: Adjusting Height Offset
6. Click Update to save the changes. 7. Test the system by inducting a series of application objects and bar codes. Use the AV500 imaging utility to verify that the cameras are focusing properly over the width and height of the conveyor.
Page 291: Av500 Calibration
CHAPTER 6 AV500 CALIBRATION The AV500 Camera can be set up as a single unit or with multiple AV500s in a scanning array (tunnel). The AV500 camera system is a high‐precision imaging system, and requires careful and accurate setup and calibration to function at its full potential.
Page 292: E-Genius Calibration Presets
Before physical calibration is begun, a few settings need to be confirmed or modified in e-Genius. Your PC’s IP address needs to match the camera system’s IP Address range, see section “Accessing e-Genius via AV500” on page 57 for information on connecting a laptop to the AV500.
Page 293: Device Settings
AV500 camera in a system must be calibrated separately. There will be a different Device Settings branch in the menu tree for each camera in an array. See section “Modify Settings | Device Settings AV500” on page 158 for an expla‐ nation of the Device Settings options.
Page 294: Av500 Calibration
Adjust the Focus • Run Final Acceptance Test AV500 Static Calibration Static calibration is used to set up and calibrate the camera while the conveyor is sitting still. 1. Navigate to Modify Settings | Device Settings | Camera N | Mounting. The Mounting window opens.
Page 295 AV500 CALIBRATION 3. Place a calibration target at the maximum distance from the camera. Make sure the checker board grid is centered within the green alignment area. Make sure the Conveyor Direction arrow is pointing in the direction the conveyor is traveling.
Page 296 AV500 CALIBRATION 4. Step 2/5: Mounting Calibration Measurements at the Far Distance appears: Conveyor Direction AV500 2D CAMERA...
Page 297 AV500 CALIBRATION Left Side Right Side 5. Measure the distance from the side of the belt to the Calibration Target. 6. Measure the distance from the Photo Sensor or Position Sensor, which ever is closer to the camera, to the Calibration Target.
Page 298 •Y is the distance from the Photo Sensor or Position Sensor, which ever is closer to the camera, to the Calibration Target. •Z is the distance from the conveyor surface to the Calibration Target. Z=0 12. Enter those measurements into the Near Measurements fields. 13. Click Next Steps >>. AV500 2D CAMERA...
Page 299 AV500 CALIBRATION PRODUCT REFERENCE GUIDE...
Page 300: Other Camera Checks
Serial (if applicable) • Ethernet (if applicable) • Confirm Protocol Index (if applicable) Observe the System in Action. Confirm that all cameras are reading the barcode correctly and that the scan point is communicating to the host. AV500 2D CAMERA...
Page 301: Maintenance
Soft cotton swabs or  Use to clean illumination exit window Due to the complex and application-specific nature of these installations, AV500 camera systems must be setup and serviced by authorized technicians trained by Datalogic. Maintenance procedures in this chapter may be performed by an end user technician. Train- ing is recommended if the end user intends to do more than the maintenance procedures provided in this chapter.
Page 302: Recommended Maintenance Frequency
MAINTENANCE RECOMMENDED MAINTENANCE FREQUENCY The AV500 Camera System is designed for industrial environments. The recommended frequency for performing these maintenance tasks will depend on the application’s environment. In general, these procedures are recommended only if it is noticed that the environment is dirty enough that deposits are appearing on the equipment or when performance is degraded by accumulation of dust or dirt on the exit windows or deflec‐...
Page 303: Cleaning The Deflection Mirror
MAINTENANCE TASKS This procedure is recommended only if it is noticed that the environment is dirty enough that deposits are appearing on the deflection mirrors. The window cleaning procedure should be performed without removing the camera from the mounting struc‐ ture.
Page 304: Cleaning The Photoelectric Sensor
3. Using a clean, soft cloth, wipe the wheels of the tachometer clean using a mild detergent solution. 4. Before restarting the system, be sure the tachometer is making good contact with the product transport. 5. Verify tachometer operation. AV500 2D CAMERA...
Page 305: Tighten Mounting Hardware
MAINTENANCE TASKS Tighten Mounting Hardware 1. Check all AV500, Deflection Mirrors, CBX connection boxes, and power supply mounting hardware as applicable. Tighten as necessary. Do not over‐tighten. Be sure not to disturb the equipment’s alignment as it relates to the product trans‐...
Page 306: Verify Tachometer Operation
The fan of the AV500 is a field replaceable part. Request spare part number: 8900006713. Instructions are included. Replacing the SD Card If you are replacing a non‐working AV500 in your array, remove the SD card from a non‐ working AV500 and insert ino the new unit. Follow these steps: Tools Required 2.5 mm T Hex Wrench...
Page 307 MAINTENANCE TASKS Remove the SD Card by lightly pushing in the card which will then pop out. Replace the existing SD card with the new one and push to insert the new card. Close the hinged door and re‐tighten the screw. PRODUCT REFERENCE GUIDE...
Page 308: Technical Features
CHAPTER 8 TECHNICAL FEATURES This chapter provides detailed specifications for the AV500 Camera Systems. It provides specific information on: • Electrical Features • Optical Features • Reading Features • Human Machine Interface • Software Features • Environmental Features • Physical Features...
Page 309: Technical Specifications
TECHNICAL SPECIFICATIONS TECHNICAL SPECIFICATIONS ELECTRICAL FEATURES Supply Voltage 24 VDC LPS Voltage Tolerance 24 VDC Nominal, +/-20% Power Consumption Electrical Protection Common 2 Ethernet TCP/IP, 2 serial communication Internal SyncNet Technology Communication Modes Master/Slave, Ethernet Point to Point Interfaces Programming Multi-language browser-based, on board HTML web Method server interface...
Page 310 Camera Auto focus 2D Ultra slim area imager (supports 1D / 2D codes); Datalogic’s ‘Green Spot’ for good-read feedback; Depth of Field: 8.5 to 50 cm / 3.3 to 19.7 in depending on bar code density and type; Scan engine Resolution: VGA (640 x 480 pixels);...
Page 311: Reading Features
READING FEATURES READING FEATURES FOV Calculation Use the data in the following tables to calculate the FOV for your application. Range is measured from the back of the unit. FOV = 2*[(D‐X)*tan(a/2)] Range is measured from the back of the unit 15 degree angle, 16mm., 1.1 PPM 0.2MM 0.25M 0.3M...
Page 312 M, 8 M, 10 , 12 M, 13 M, 15 M, 20 Range Range Range Range Range Range Near Left 1956 -215 2416 2600 Left 1956 2416 2600 Right Near Right Near Left Near Near 1956 2416 2600 AV500 2D CAMERA...
Page 313: Reading Diagrams
Data Matrix ECC 200 (2D code) from the Test Charts provided with the reader. • Testing should be performed with the actual AV500 using application codes in order to evaluate whether maximizing application performance requires adjust‐ ments to the HW/SW configuration with respect to the Reference Conditions given under each diagram.
Page 314: Av500 White Illumination 16 Mm
TECHNICAL FEATURES AV500 White Illumination 16 mm Range is measured from the back of the unit Camera mounted at a 15 degree angle Read area is for 1D codes at a minimum 1.1 Pixel per element AV500 2D CAMERA...
Page 315: 16Mm F6 Application Example
READING DIAGRAMS 16mm F6 Application Example 20 mill code 128 640mm FOV 750mm DOF Focus set to 1800mm Belt speed 1 m/s PRODUCT REFERENCE GUIDE...
Page 316: Av500 White Illumination 25 Mm
TECHNICAL FEATURES AV500 White Illumination 25 mm Range is measured from the back of the unit Camera mounted at a 15 degree angle Read area is for 1D codes at a minimum 1.1 Pixel per element AV500 2D CAMERA...
Page 317: 25Mm F8 Application Example
READING DIAGRAMS 25mm F8 Application Example 12 mill code 128 400mm FOV 600mm DOF Focus set to 1725mm Belt speed 1 m/s PRODUCT REFERENCE GUIDE...
Page 318: 25Mm F7 Application Example
TECHNICAL FEATURES 25mm F7 Application Example 13 mill code 128 520mm FOV 450mm DOF Focus set to 2150mm Exposure offset - 140us Belt speed 2.5 m/s AV500 2D CAMERA...
Page 319: Av500 White Illumination 35 Mm
READING DIAGRAMS AV500 White Illumination 35 mm Range is measured from the back of the unit Camera mounted at a 15 degree angle Read area is for 1D codes at a minimum 1.1 Pixel per element PRODUCT REFERENCE GUIDE...
Page 320: 35Mm F8 Application Example
TECHNICAL FEATURES 35mm F8 Application Example 10 mill code 128 640mm FOV 750mm DOF Focus set to 1800mm Belt speed 1 m/s AV500 2D CAMERA...
Page 321 NOTES...
Page 322 NOTES...
Page 323 NOTES...
Page 324 © 2019 Datalogic S.p.A. and /or its affiliates • All rights reserved • Without limiting the rights under copyright, no part of this documentation may be reproduced, stored in or introduced into a retrieval system, or transmitted in any form or by any means, or for any purpose, without the express written permission of Datalogic S.p.A.

Datalogic AV500 Product Reference Manual

Preface

About this Manual

Technical Support

Compliance

Laser Safety

Electrical Safety

Caution

LED Safety

Introduction

About the Camera

General View

AV500 Dimensions

Applications Overview

HMI - Human Machine Interface

X-PRESS Functionality

Communication Ports

Focusing Devices and Position SENSORS

Speed Sensors

Industrial Controllers

Mechanical Installation

Preparing for Mechanical Installation

Unpacking Instructions

Complete Installation Sequence

Mounting

Installing the Deflection Mirror

Focusing Device Mounting

Electrical Installation

Preparing for Electrical Installation

Connecting an AV500 Camera

Typical Connection Block Diagrams

General Electrical Installation Guidelines

AV500 Connector Panel

Connecting a PC to the AV500

Power Connector Pin-Out Table (Custom Power Supply)

Selecting the Correct CBX Connection Box for Your Application

CBX Connection Box Initial Configuration

CBX510 Connection Box

Focusing Device Wiring

E-Genius

Getting Started

System Info

Global Settings

E-Genius Basics

Modify Settings

Operating Mode

AV500 System Elements Positioning

Object Detection

Barcode Settings

Communications

Output Format

Image Saving

Time Synchronization

Modify Settings | Device Settings AV500

Understanding Packtrack

Diagnostics

Utilities

Focusing Device Setup

What You will Need

First-Time Startup

Understanding Datalogic Focusing Options

Setting up the S-60 Photocell

Setting up the AS1 Areascan

Setting up the DS2 Light Curtain

Setting up the DM3610 Dimensioner

Av500 Calibration

Review Mounting Drawing and Application Specifications

AV500 Software Update

AV500 Calibration

Maintenance

Overview

Recommended Maintenance Frequency

Maintenance Tasks

Technical Features

Technical Specifications

Reading Features

Reading Diagrams

Quick Links

Need help?

Questions and answers