Datalogic MX-U100 Hardware Manual
Datalogic MX-U100 Hardware Manual

Datalogic MX-U100 Hardware Manual

Processor and cameras

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MX-U Series Hardware Guide
for Processor and Cameras
Publication Number 821003223 - Rev C

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Summary of Contents for Datalogic MX-U100

  • Page 1 MX-U Series Hardware Guide for Processor and Cameras Publication Number 821003223 - Rev C...
  • Page 2 Datalogic Automation, Inc. reserves the right to revise this publication from time to time and to make changes in the con- tent hereof without obligation to notify any person of such revision or changes.
  • Page 3 Technical Support If you have technical questions about the operation of any Datalogic Automation, Inc. product, contact your distributor or Datalogic Automation, Inc. Please have the following information available before you call: • The version number of Impact Software Suite you are running. To find it, click the About icon in the main toolbar.
  • Page 5: Table Of Contents

    Processor I/O Connection .................. 4-1 Processor Inputs ....................4-2 Input Wiring....................4-3 General Purpose Input Circuit..............4-3 Processor Outputs ..................... 4-4 Output Wiring ....................4-5 General Purpose Output Circuit (Sinking)........... 4-5 Chapter 5: Cable Reference Processor Cables....................5-1 TOC-1 Datalogic Automation, Inc.
  • Page 6 Table of Contents MX-U Series Hardware Guide Ethernet....................... 5-1 Input/Output ....................5-1 Power Supply ....................5-1 Serial Port ....................5-2 Monitor/Panel ....................5-2 Display Port....................5-2 USB Processor to Camera................5-2 Camera Cable ....................5-3 U1xx ......................5-3 TOC-2 Datalogic Automation, Inc.
  • Page 7: Chapter 1: When Your System Arrives

    USB5 on the processor front before the processor is powered on. (See “Front Panel Connections” on page 1-7.) Processor Front View A USB Hardware key is ordered and shipped separately from the processor. It must be present in the USB port labeled USB5 on the processor front before the processor is powered on. Datalogic Automation, Inc.
  • Page 8: Hardware Components

    7. To avoid injury, never open the case. Modifying or tampering with internal components will void the product war- ranty. Service Personnel Only - Caution: Risk of explosion if battery is replaced by an incorrect type. Dispose of used batteries according to battery maker’s instructions. Datalogic Automation, Inc.
  • Page 9: Processor Specifications

    This section lists the general operating specifications for all MX-U Series Processors as well as individual processor model hardware. Only Datalogic USB cameras will operate with MX-U Series Processors. GigE cameras cannot be used. Each of the MX-U Series cameras has different operating specifications. See “MX-U Series Cameras” on page 3-1 for details.
  • Page 10: Setting Up The System

    NOTE: Do not leave the camera imager uncovered. When you remove the lens cap, you must replace it with a lens. 6. Connect the camera to a Processor USB 3.0 port using a Datalogic USB 3.0 cable. See “Top Panel Connections”...
  • Page 11 Please note that Datalogic cannot guarantee the performance of MX-U Series systems which have additional software installed on them, including, but not limited to, anti-virus and firewall software. Datalogic recommends that MX-U Series systems remain disconnected from networks that access the Internet in order to minimize security risks. Datalogic will attempt to support systems with antivirus software installed, but we cannot guarantee system performance.
  • Page 12: Top Panel Connections

    37-pin D-Sub Digital I/O (See “Processor I/O Connection” on page 4-1) USB 2.0 for Keyboard/Mouse (MX-U40 and MX-U80 only) Display Port connection An open PCIe x8 slot is available (behind the PCI slot cover next to the Digital I/O connector) Datalogic Automation, Inc.
  • Page 13: Front Panel Connections

    (See “CFast Card” on page 2-8) Battery Compartment (See “Battery” on page 2- Service Personnel Only - Caution: Risk of explosion if battery is replaced by an incorrect type. Dispose of used batteries according to battery maker’s instructions. Datalogic Automation, Inc..
  • Page 14: Rear View

    Rear View MX-U Series Hardware Guide Rear View This illustration shows the Processor’s rear panel. Datalogic Automation, Inc.
  • Page 15: Status Lights

    This illustration shows the status lights for the two Ethernet connections on the top of the Processor. Symbol Name When lit indicates: ETH1 and ETH2 Off: 10 Mbps Speed Green: 100 Mbps Orange: 1000 Mbps (Gigabit) ETH1 and ETH2 On: Link is established Activity/Link Blinking: Data is being transferred Datalogic Automation, Inc..
  • Page 16: Preventive Maintenance

    Before You Call If you have a problem with your system, contact your distributor or call Datalogic Automation, Inc. Before calling, how- ever, review the installation to ensure you are not overlooking an obvious reason for the problem.
  • Page 17: Chapter 2: Basic Hardware Components

    C H A P T E R Basic Hardware Components Processor Views and Dimensions This section shows specifications for the Processor, including various views and dimensions. Top View Rear View Front View UNITS: mm Datalogic Automation, Inc.
  • Page 18 Processor Views and Dimensions MX-U Series Hardware Guide Side View UNITS: mm Air Inlet Filter Inside Datalogic Automation, Inc.
  • Page 19: Processor Installation

    Mount the processor only in an upright position as shown in “Processor Views and Dimensions” on page 2-1. • The wall or control cabinet must be able to withstand four times the total weight of the processor. Datalogic Automation, Inc.
  • Page 20 Maneuver the Processor so mounting bracket slots align with the mounting screws. Place the slots over the screws and slide the Processor down until the screws fit snugly into the mounting bracket slots. If necessary, tighten the mounting screws until snug. Datalogic Automation, Inc.
  • Page 21: Power Supply Connection

    Connect V+ terminal to Power Supply Plus* *Note: The processor requires approximately 5.5 A @ 24VDC. We recommend using a 24 VDC power supply capable of providing 5.5 A current. This voltage is commonly used in many manufacturing environments. Datalogic Automation, Inc.
  • Page 22: Grounding Concepts

    Use a cable with a minimum cross section of 2.5 mm² per connection. If a cable with wire tip sleeves is connected to the supplied power plug, then a cable with maximum 1.5 mm² per connection is possible. • Use shielded cable for all data connections. Datalogic Automation, Inc.
  • Page 23: Usb Hardware Key

    18 x 12 x 5 mm. Processor Front View A USB Hardware key is ordered and shipped separately. It must be pres- ent in the USB port labeled USB5 on the processor front before the pro- cessor is powered on. Datalogic Automation, Inc.
  • Page 24: Cfast Card

    2. Press the ejector at the bottom of the slot with a pointed object, such as a pen. 3. Pull the card straight out. 4. Insert the new card straight into the slot. 5. Close the slot cover. Datalogic Automation, Inc.
  • Page 25: Battery

    5. Insulated tweezers may be used to insert the new battery in the slot. Be sure the removal strip is in place to make the next battery replacement easier. 6. Reconnect the power supply to the processor. 7. Reset the date and time in the BIOS. Datalogic Automation, Inc.
  • Page 26 Battery MX-U Series Hardware Guide Datalogic Automation, Inc. 2-10...
  • Page 27: Chapter 3: Mx-U Series Cameras

    MX-U Series Cameras Introduction This section describes digital cameras provided by Datalogic Automation, Inc. Our USB cameras can be used only with our MX-U Series Processors. GigE cameras will not operate on a MX-U Series Processor. Datalogic Automation, Inc. does not support the use of these cameras in any manner other than described herein.
  • Page 28 Do not leave the camera imager uncovered. When you remove the lens cap, you must replace it with a lens. NOTE: The MX-U20 processor can accommodate a maximum of two cameras. The maximum image size of each camera is two Megapixels. (The calculation is: maximum width in pixels * maximum height in pixels < 2,500,000.) Datalogic Automation, Inc.
  • Page 29: U1Xx Camera Dimensions

    This section provides instructions for mounting the U1xx camera and dimensions for the camera mounting block. To mount a U1xx camera 1. With the mounting block held tightly against the camera body, insert two mounting bolts through the block Datalogic Automation, Inc.
  • Page 30 2. Turn the mounting bolts clockwise to tighten them and secure the block to the camera. 3. Use appropriately sized fasteners in the pre-threaded holes in the bottom of the mounting block to secure it to a rigid surface for proper stability and heat transfer. (See “U1xx Camera Dimensions” on page 3-3.) Datalogic Automation, Inc.
  • Page 31: Connecting The Camera

    NOTE 2: If Strobe Trigger Output requires a sinking signal, set the Strobe Trigger Output to Falling Edge. If it requires a sourcing signal, set the Strobe Trigger Output to Rising Edge. NOTE 3: Disconnecting the camera will turn on some strobe lights. Datalogic Automation, Inc.
  • Page 32 U 1 x x C i r c u i t D i a g r a m s U1xx Trigger In Circuit WARNING: Never wire U1xx Camera Strobe Outputs in parallel with other U1xx Camera Strobe Outputs. This will dam- age the cameras. U1xx Strobe Trigger Output Circuit 661-0399 Terminal Block Dimensions Datalogic Automation, Inc.
  • Page 33 MX-U Series Hardware Guide U1xx Camera Connection U1xx Terminal Connections Datalogic Automation, Inc.
  • Page 34: U1Xx Camera Connection (Alternate)

    The cable is not intended for continuous flex- ing or movement. The cable's maximum bend radius is fifteen times the cable diameter. Datalogic Automation, Inc.
  • Page 35 U1xx Trigger Input circuit (sourcing) Set Software Trigger Event to Rising Edge U1xx Trigger Input circuit (sinking) Set Software Strobe Trigger Output to Rising Edge Note: Disconnecting the camera will turn on some strobe lights U1xx Strobe Output circuit (sourcing) Datalogic Automation, Inc.
  • Page 36 U 1 x x Te r m i n a l C o n n e c t i o n s ( A l t e r n a t e ) U1xx Terminal Block Connections Datalogic Automation, Inc. 3-10...
  • Page 37 U 1 x x U n t e r m i n a t e d C a b l e C o n n e c t i o n s ( A l t e r n a t e ) U1xx Unterminated Cable Connections 3-11 Datalogic Automation, Inc.
  • Page 38 A camera requires calibration when it is first connected to the MX-U Series Processor, when the camera-to-subject distance changes, and when the lens is changed. Calibration targets with 0.5, 1.0, and 2.0 mm dot pitches are available from us (Part number 381-1177). Contact us for printed versions of targets with larger pitches. Datalogic Automation, Inc. 3-12...
  • Page 39: Camera Specifications

    Camera cable provides trigger and strobe. USB cable provides power and transmits video Operating Environment Temperature: 0 to +50 C (+32 to 122 F) Humidity: 0 to 80% (non-condensed) Weight <2.9 ounces (<80 g) Software Version Impact Software V11.5.0 or greater Protection Class IP30 3-13 Datalogic Automation, Inc.
  • Page 40: U100, U100C

    “Capture Rate” on page 3-13) Pixel Size 5.6 x 5.6 micrometers Power 5 VDC (2.4 W) Gain 100% to 1023% Shutter Open 16 to 1,000,000 microseconds Exposure Start Delay 17.62 μsec Software Version Impact Software V11.5.0 or greater Datalogic Automation, Inc. 3-14...
  • Page 41: U101, U101C

    750 full-resolution fps; higher with partial scan (see “Capture Rate” on page 3-13) Pixel Size 4.8 x 4.8 micrometers Power 5 VDC (2.4 W) Gain 350% to 1023% Shutter Open 24 to 1,000,000 microseconds Software Version Impact Software V11.8.0.97 or greater 3-15 Datalogic Automation, Inc.
  • Page 42: U110, U110C

    90 full-resolution fps; higher with partial scan (see “Capture Rate” on page 3-13) Pixel Size 7.4 x 7.4 micrometers Power 5 VDC (2.4 W) Gain 350% to 1023% Shutter Open 24 to 1,000,000 microseconds Exposure Start Delay 31.72 μsec Software Version Impact Software V11.5.0 or greater Datalogic Automation, Inc. 3-16...
  • Page 43: U150, U150C

    30 full-resolution fps; higher with partial scan (see “Capture Rate” on page 3-13) Pixel Size 3.75 x 3.75 micrometers Power 5 VDC (2.5 W) Gain 100% to 1023% Shutter Open 22 to 1,000,000 microseconds Exposure Start Delay 34.50 μsec Software Version Impact Software V11.5.0 or greater 3-17 Datalogic Automation, Inc.
  • Page 44: U151, U151C

    1/2” (8 mm) diag - 6.14mm (H) × 4.92mm (V) Capture Rate 200 full-resolution fps; higher with partial scan Pixel Size 4.8 x 4.8 micrometers Gain 100% to 1023% Shutter Open 16 to 1,000,000 microseconds Software Version Impact Software Release 11.8.0.97 or greater Datalogic Automation, Inc. 3-18...
  • Page 45: U180, U180C

    20 full-resolution fps; higher with partial scan (see “Capture Rate” on page 3-13) Pixel Size 4.4 x 4.4 micrometers Power 5 VDC (3.5 W) Gain 100% to 1023% Shutter Open 31 to 1,000,000 microseconds Exposure Start Delay 34.50 μsec Software Version Impact Software V11.5.0 or greater 3-19 Datalogic Automation, Inc.
  • Page 46: U181, U181C

    150 full-resolution fps; higher with partial scan (see “Capture Rate” on page 3-13) Pixel Size 4.8 x 4.8 micrometers Power 5 VDC (3.5 W) Gain 100% to 1023% Shutter Open 31 to 1,000,000 microseconds Software Version Impact Software V11.8.0.97 or greater Datalogic Automation, Inc. 3-20...
  • Page 47: U190, U190C

    165 full-resolution fps; higher with partial scan (see “Capture Rate” on page 3-13) Pixel Size 5.5 x 5.5 micrometers Power 5 VDC (2.5 W) Gain 100% to 1023% Shutter Open 31 to 1,000,000 microseconds Exposure Start Delay 34.50 μsec Software Version Impact Software V11.5.0 or greater 3-21 Datalogic Automation, Inc.
  • Page 48: U195, U195C

    90 full-resolution fps; higher with partial scan (see “Capture Rate” on page 3-13) Pixel Size 5.5 x 5.5 micrometers Power 5 VDC (2.6 W) Gain 100% to 1023% Shutter Open 31 to 1,000,000 microseconds Exposure Start Delay 34.50 μsec Software Version Impact Software V11.5.0 or greater Datalogic Automation, Inc. 3-22...
  • Page 49: U197, U197C

    Sensor Size 1/2.5” 5.70 mm (H) x 4.28mm(V) Capture Rate 14 full-resolution fps (see “Capture Rate” on page 3-13) Pixel Size 2.2 x 2.2 micrometers Power 5 VDC (2.2 W) Software Version Impact Software V11.5.0 or greater 3-23 Datalogic Automation, Inc.
  • Page 50: Third-Party Cameras

    Datalogic assumes no responsibility for the accuracy or timeliness of this third-party camera informa- tion. For complete details and the most accurate specifications for these cameras, consult the manufac- turer’s documentation. You must purchase a license from Datalogic to connect a third-party camera to the MX-U Series pro- cessor. JAI Camera Model...
  • Page 51 11. The message "Windows has successfully updated your driver software" should be displayed. 12. From Windows, select Start - Shutdown - Restart. 13. When the computer restart is finished, you can use VPM to connect to the camera. 3-25 Datalogic Automation, Inc.
  • Page 52 JAI Camera MX-U Series Hardware Guide Datalogic Automation, Inc. 3-26...
  • Page 53: Chapter 4: Processor I/O

    Input 7- Green/Black Input 8- Orange/Black Input 9- Blue/Black Input 10- Black/White Input 11- Red/White Input 12- Green/White Input 13- Blue/White Input 14- Black/Red Input 15- White/Red Input 16- Orange/Red Input Plus (Note 2) Blue/Red No Connection Datalogic Automation, Inc.
  • Page 54: Processor Inputs

    Interrupt-driven inputs are edge-triggered and the duration of the input pulse must be longer than the debounce time. The active trigger edge (rising, falling, or both), input pulse duration, and debounce, are all configured in the Vision Program Manager Settings tab. Datalogic Automation, Inc.
  • Page 55: Input Wiring

    Note: All connections to inputs must be made using properly grounded shielded cable. All inputs are compatible with current sinking output signals. There is only one “Input Plus Common” connection for all the inputs. General Purpose Input Circuit Datalogic Automation, Inc.
  • Page 56: Processor Outputs

    All output connections must use properly grounded and shielded cable. Note: The Trigger Signal and Strobe Output for MX-U Series cameras are separate and not part of the MX-U Series Pro- cessor inputs and outputs. See MX-U Series Cameras on page 3-1 for details. Datalogic Automation, Inc.
  • Page 57: Output Wiring

    NOTES: To prevent output damage, all inductive loads must have noise suppressors connected directly across the load, as close to the load as possible. Output Plus is not an output volt- age source. An external power source must be connected, as indicated. Datalogic Automation, Inc.
  • Page 58 General Purpose Output Circuit (Sinking) MX-U Series Hardware Guide Datalogic Automation, Inc.
  • Page 59: Chapter 5: Cable Reference

    This equipment is to be powered by a Listed power supply for the U.S. and Canada, or a power supply that meets the requirements for use where either IEC 60950 or EN60950 is applicable. See “Power Supply Connection” on page 2-5 for more details on wiring the power supply cable. Datalogic Automation, Inc.
  • Page 60: Serial Port

    The display port provides DVI and HDMI video signals. USB Processor to Camera A USB 3.0 cable is used to connect the MX-U Series Processor to the U-Series camera. (USB 3.0, Micro B screw lock/A, 3 m) Datalogic Automation, Inc.
  • Page 61: Camera Cable

    Connector Type Part Number Terminal Block 661-0399 Camera Cable - DB9 to 6-pin Hirose Male (for use 606-0674-xx with above terminal block) Hirose 6-pin Male to pigtail (for use with no termi- 606-0672-xx nal block) Datalogic Automation, Inc.
  • Page 62 U1xx MX-U Series Hardware Guide Datalogic Automation, Inc.
  • Page 63 3-24 wiring Compact flash Connector DisplayPort DVI-I ethernet USB Hardware front power Lights status Debounce 1-10 Maintenance Dimensions Monitor/panel processor cable U1xx Mounting DisplayPort connector camera DVI-I connector processor, flat Ethernet Outputs cable processor connector status Index-1 Datalogic Automation, Inc.
  • Page 64 USB connector Safety USB Hardware key instructions precautions Serial port Setup VGA connector processor Specifications processor Weight 3-13 U1xx processor Status lights Wiring 1-10 Support, technical 3-24 Switch processor I/O power processor input processor output U1xx Datalogic Automation, Inc. Index-2...

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