Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Johnson Pump SPX FLOW TopGear GS
Summary of Contents for Johnson Pump SPX FLOW TopGear GS
- Page 1 INSTRUCTION MANUAL TopGear GS, GP, GM, H, MAG, SRT EXPLOSION PROTECTION ACCORDING TO 2014/34/EU (ATEX 114) A.0500.601 – Atex IM-TG G/ H/ MAG/ SRT/ 08.00 ORIGINAL INSTRUCTIONS EN (01/2021) READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT.
- Page 2 Declaration of conformity according to EU directive 2014/34/EU (Atex 114) This declaration of conformity is issued under the sole responsibility of the manufacturer. Manufacturer SPX Flow Europe Limited - Belgium Evenbroekveld 2-6 9420 Erpe-Mere Belgium Declares hereby that the following product families, if ordered as Atex pump or Atex pump unit, are meeting the requirements set forth in EU directive 2014/34/EU.
-
Page 3: Table Of Contents
Contents Disclaimer ......................4 1.0 General ......................5 1.1 Symbol ..........................5 1.2 Safety Information ......................5 1.3 Responsibility for ATEX 114 certification – extend of delivery ......5 1.4 Marking ..........................6 1.5 Atex type designation examples ..................7 1.6 Temperature classes and allowable temperatures ............7 1.6.1 II 2G allowable temperature TG GS, GP, GM, H and SRT ......... -
Page 4: Disclaimer
TopGear GS, GP, GM, H, MAG and SRT Operating instructions concerning explosion protection Disclaimer Considerable effort has been made to ensure that this manual is free of inaccuracies and omissions. However, even though the manual contains up to date data at time of going to press, due to constant improvements some of the data contained herein may not exactly reflect the current model of the particular product described in this manual. -
Page 5: General
1.0 General Symbol The following symbol is used to indicate special instructions concerning explosion protection: Safety Information This manual covers the main issues concerning explosion protection and must be used together with the general Instruction Manual for TopGear pumps, called hereafter ‘IM’ and the manuals of other equipment such as gear and motor drives. -
Page 6: Marking
Marking Name plate on the pump 1 Pump type: example: TG GP 23-65 2 Pump internals: example: G2 OO BG2 BG2 TC 3 Serial number: example: NNNN-xxxxxxx (NNNN indicates the year of production) 4 Ex marking: Ex-symbol followed by Atex type designation – (see examples) 5 Certificate number: DEKRA 19ATEX0103 6 Environment temp.:... -
Page 7: Atex Type Designation Examples
Atex type designation examples Example 1: II 2G Ex h IIC T3-T4 Gb II 2G Marking according to Group II, Category 2, Gas (G) protection Ex h Marking for non electrical Ex equipment. Type of protection „c” (constructional safety) Gas group T3-T4 Temperature class T3 to T4 Equipment protection level... -
Page 8: Allowable Temperature Tg Mag
1.6.2 II 2G allowable temperature TG MAG ISO EN 80076-36 Heating medium T (if any) Pumped medium Separation can Bearing bracket Temperature class temperature T temperature (L2) temperature (L3) S-jacket T-jacket T4 - 135°C ≤ 100°C ≤ 100°C ≤ 100°C ≤... -
Page 9: 2(G)D Allowable Temperature Tg Mag
1.6.4 II 2(G)D allowable temperature TG MAG The maximum surface temperature (T ) is indicated on the name plate. is determined as the lowest temperature derived from following equations: • T = temperature limits of selected internal materials (i.e. pump selection). •... -
Page 10: Monitoring
Monitoring If the good functioning and maximum allowable surface temperatures cannot be ensured by regular inspection by the operator, suitable monitoring devices must be provided. 1.9.1 Monitoring TG GS, GP, GM, H and SRT Surface temperature monitoring is always of extreme importance in the following areas, see figure 1: •... -
Page 11: Monitoring Tg Mag
1.9.2 Monitoring TG MAG Surface temperature monitoring is always of extreme importance in the following areas, see figure 2: When operating TG MAG pumps in potentially explosive areas the temperature on the separation can (L2) must be monitored permanently (see IM “Check temperature censor on can”) Furthermore we recommend to monitore the surface temperatures on the bearing bracket (L3) and on the front cover (L1) if the good functioning and maximum allowable surface... -
Page 12: Residual Risks
1.10 Residual risks List of residual risks (after risk analysis according to EN ISO 80079-36). 1.10.1 List of residual risks for TG GS, GP, GM, H and SRT Potential ignition source Measures applied to prevent the source Ignition Normal Expected Rare becoming effective protection used... -
Page 13: List Of Residual Risks For Tg Mag
1.10.2 List of residual risks for TG MAG Potential ignition source Measures applied to prevent the source Ignition Normal Expected Rare becoming effective protection used operation malfunction malfunction Exposed to Customer has to ensure that the EN ISO 80079-36 hot surfaces temperature of the pump and heating liquid §6.2 of pump... -
Page 14: Performance
2.0 Performance • Operation of the pump outside its specified operating range and unauthorised modes of operation may result in the specified temperature limits being exceeded. See IM for temperature limits. • In order to remove the heat generated by hydraulic and mechanical friction inside the pump, it must be assured that there is always a sufficient minimum flow through the pump. -
Page 15: Installation
3.0 Installation Checks Before installation, the equipment must be checked. • Ensure the equipment data (as indicated on nameplate, documentation etc.) corres- ponds to the explosive atmosphere zone, category and system requirements. • Possible damage: the installed equipment must be undamaged and must have been properly stored before installation (for maximum 3 years). -
Page 16: Direction Of Rotation
• Follow the separate instructions for gear and motor drive and for explosion protected shaft couplings. • When using a belt drive, ensure the belts have sufficient electrical conductivity to avoid electrostatic loads. Use only belts with electrical leakage resistance lower than 10 and avoid using aluminium or light metal pulleys containing more than 7.5% magnesium. - Page 17 A.0500.601 – Atex IM -TG G/H/MAG/SRT/08.00 EN (01/2021)
-
Page 18: Commissioning
4.0 Commissioning General Take note that the TopGear pump is a Positive Displacement pump and procedures may often differ from procedures commonly used for centrifugal pumps. Follow the instructions and checklist given in the IM and the separate instructions for gear and motor drives. -
Page 19: Maintenance
5.0 Maintenance General • Pumps certified for ‘Explosion protection’ need maintenance and precaution to prevent risks of ignition due to malfunction and unacceptable wear. • Follow the Maintenance Instructions given in the Instruction Manual (IM). Follow the separate instructions for gear and motor drive as well. •... -
Page 20: Magnetic Coupling
For a non-pressurised quench: • Check the level in the supply reservoir; • Check the temperature of the quench liquid; • Check the condition of the quench liquid by inspection: change the quench liquid in case it is heavily contaminated with leaking fluid. Note: Frequent contamination is an indication of an unacceptable shaft seal leakage, which should be repaired. - Page 21 A.0500.601 – Atex IM -TG G/H/MAG/SRT/08.00 EN (01/2021)
- Page 22 A.0500.601 – Atex IM -TG G/H/MAG/SRT/08.00 EN (01/2021)
- Page 23 A.0500.601 – Atex IM -TG G/H/MAG/SRT/08.00 EN (01/2021)
- Page 24 TopGear GS, GP, GM, H, MAG, SRT EXPLOSION PROTECTION ACCORDING TO 2014/34/EU (ATEX 114) SPX FLOW EUROPE LIMITED - BELGIUM Evenbroekveld 2-6 9420 Erpe-Mere, Belgium P: +32 (0)53 60 27 15 E: johnson-pump@spxflow.com SPX Flow reserves the right to incorporate our latest design and material changes without notice or obligation.