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Summary of Contents for SCHUNK GSM-R
- Page 1 Translation of Original Operating Manual Assembly and Operating Manual GSM-R Rotary gripping module with radial gripper...
- Page 2 Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 389106 Version: 06.00 | 12/01/2021 | en...
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Page 3: Table Of Contents
2.13.2 Protection during commissioning and operation ........ 13 2.13.3 Protection against dangerous movements.......... 13 2.13.4 Protection against electric shock............ 14 2.14 Notes on particular risks.................. 15 Technical data...................... 18 Design and description.................... 19 Design ......................... 19 Description ...................... 19 06.00 | GSM-R | Assembly and Operating Manual | en | 389106... - Page 4 8.12.1 Assembly drawing of basic modules............ 45 8.12.2 Assembly drawing for the DKM and FAN modules......... 46 Translation of original declaration of incorporation .......... 47 10 Annex to Declaration of Incorporation .............. 48 06.00 | GSM-R | Assembly and Operating Manual | en | 389106...
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Page 5: General
Dangers for persons! Non-observance can lead to irreversible injury and even death. CAUTION Dangers for persons! Non-observance can cause minor injuries. CAUTION Material damage! Information about avoiding material damage. 06.00 | GSM-R | Assembly and Operating Manual | en | 389106... -
Page 6: Applicable Documents
1.3 Scope of delivery The scope of delivery includes • Rotary gripping module with radial gripper GSM-R in the version ordered • Assembly and Operating Manual • Accessory pack 06.00 | GSM-R | Assembly and Operating Manual | en | 389106... -
Page 7: Accessory Pack Rotational Speed Rotor Fan
• Centering sleeves (201) ID.-No. of the accessory pack Accessory pack for ID number GSM-R 16 5514444 GSM-R 20 5514445 GSM-R 25 5514446 GSM-R 32 5514447 GSM-R 40 5514448 06.00 | GSM-R | Assembly and Operating Manual | en | 389106... -
Page 8: Basic Safety Notes
• Structural changes should only be made with the written approval of SCHUNK. 06.00 | GSM-R | Assembly and Operating Manual | en | 389106... -
Page 9: Spare Parts
• Make sure that the product is used only in the context of its defined application parameters, Technical data 18]. 06.00 | GSM-R | Assembly and Operating Manual | en | 389106... -
Page 10: Personnel Qualification
Due to its technical training, knowledge and experience, service Service personnel of personnel of the manufacturer is able to perform the delegated the manufacturer tasks and to recognize and avoid possible dangers. 06.00 | GSM-R | Assembly and Operating Manual | en | 389106... -
Page 11: Personal Protective Equipment
• Eliminate any malfunction immediately. • Observe the care and maintenance instructions. • Observe the current safety, accident prevention and environmental protection regulations regarding the product's application field. 06.00 | GSM-R | Assembly and Operating Manual | en | 389106... -
Page 12: Transport
• If the energy supply is connected, do not move any parts by hand. • Do not reach into the open mechanism or movement area of the product during operation. 06.00 | GSM-R | Assembly and Operating Manual | en | 389106... -
Page 13: Protection During Handling And Assembly
Perform maintenance work, modifications, and attachments outside the danger zone defined by the movement range. 06.00 | GSM-R | Assembly and Operating Manual | en | 389106... -
Page 14: Protection Against Electric Shock
• The effectiveness of the potential equalisation must be verified by executing regular safety measurements. 06.00 | GSM-R | Assembly and Operating Manual | en | 389106... -
Page 15: Notes On Particular Risks
Serious injury could occur during the base jaw procedure and when breaking or loosening the gripper fingers. Wear suitable protective equipment. • Do not reach into the open mechanism or the movement area • of the product. 06.00 | GSM-R | Assembly and Operating Manual | en | 389106... - Page 16 Due to damaged shock absorbers, parts may be loosened which destroy the swivel unit and in this way may cause serious injuries. Regular inspection of the individual components on wear and • damage. 06.00 | GSM-R | Assembly and Operating Manual | en | 389106...
- Page 17 Avoid contact between lubricant and skin or eyes. • Wear safety goggles and protective gloves. • Observe information on the safety data sheet of the lubricant. • 06.00 | GSM-R | Assembly and Operating Manual | en | 389106...
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Page 18: Technical Data
Min. pressure [bar] for swiveling Max. pressure [bar] More technical data is included in the catalog data sheet. Whichever is the latest version. 06.00 | GSM-R | Assembly and Operating Manual | en | 389106... -
Page 19: Design And Description
Rotary gripping module with radial gripper Compressed air main connection DKM feed-through compact module Base jaws RGM gripping module Rotor drive FAN 4.2 Description Rotary gripping module with radial gripper 06.00 | GSM-R | Assembly and Operating Manual | en | 389106... -
Page 20: Assembly
3. Connect the product via the hose-free direct connection. Use O-rings from the accessory pack. ✓ Seal main air connections which are not required with ✓ locking screws. 06.00 | GSM-R | Assembly and Operating Manual | en | 389106... - Page 21 ✓ 7. Connect air purge connection if necessary. 8. Connect the sensor, see assembly and operating manual of the sensor. 9. Mount the sensor, Mounting the sensor 26]. 06.00 | GSM-R | Assembly and Operating Manual | en | 389106...
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Page 22: Connections
** To ensure the function of the sensors, the A2 screws from the accessory pack are to be used. For process-reliable monitoring, adapter plates should be made of non-ferromagnetic material. 06.00 | GSM-R | Assembly and Operating Manual | en | 389106... - Page 23 (The A2 screws (4A, 4B or 4C) are included in the accessory kit.) Use the centering sleeves (1A, 1B or 1C) for the secure transmission of lateral forces and positioning of the unit. 06.00 | GSM-R | Assembly and Operating Manual | en | 389106...
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Page 24: Air Connections
If the end positions of the stroke and swivel movements are not impact-free and bounce-free, the respective movements must be adjusted with the exhaust throttle. CAUTION Observe the requirements for the air supply Technical data 18]. 06.00 | GSM-R | Assembly and Operating Manual | en | 389106... - Page 25 • Open only the air connections that are needed. • Close unused main air connections using the screw plugs from the enclosed pack. • For a hose-free direction connection, use the O-rings from the enclosed pack. 06.00 | GSM-R | Assembly and Operating Manual | en | 389106...
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Page 26: Mounting The Sensor
The monitoring of swiveling and gripping movements with a magnetic switch can yield reliable results only in the ranges of 0° ±3° and 180°±3° or 0°±3° and 90°±3°. 06.00 | GSM-R | Assembly and Operating Manual | en | 389106... -
Page 27: Settings For Magnetic Switch
27.4 18.5 13.5 GSM-R 16-AS 27.4 18.5 13.5 GSM-R 20 31.7 22.8 17.8 GSM-R 20-AS 31.7 22.8 17.8 GSM-R 25 37.4 28.5 23.5 GSM-R 25-AS 37.4 28.5 23.5 06.00 | GSM-R | Assembly and Operating Manual | en | 389106... -
Page 28: Switch-Off Hysteresis For Magnetic Switch Mms-P 22
7 mm * 20% = 1.4 mm NOTE The table of values applies only to sensors whose hysteresis has been taught. For further information see assembly and operating manual of the sensor. 06.00 | GSM-R | Assembly and Operating Manual | en | 389106... -
Page 29: Assembly And Setup Of The Mms-P 22
(SGL1 or SGL2) is active. • The right rotating angle end position is always reached, when a swichting point of the sensor of the right groove (SGR1 or SGR2) is active. 06.00 | GSM-R | Assembly and Operating Manual | en | 389106... -
Page 30: Mounting A Customized Construction
It is also recommended to use the upper contact surface of the gripper finger to support the customized top jaws. No mounting screws are included in the scope of delivery. 06.00 | GSM-R | Assembly and Operating Manual | en | 389106... -
Page 31: Commissioning
Ensure the turning / swiveling movement is carried out • without bouncing or bumping. Therefore provide sufficient throttling and damping. • Please observe the information in the catalog data sheet. • 06.00 | GSM-R | Assembly and Operating Manual | en | 389106... -
Page 32: Adjusting The End Positions
Adjustment range of start angle Adjustment range of end angle Adjustment range of end angle Switching range of sensor Switching range of sensor Rotating angle setting and monitoring range with GSM-R 06.00 | GSM-R | Assembly and Operating Manual | en | 389106... - Page 33 6 until the desired position is reliably reached even after repeated rotation. 8. To set the second end position, proceed according to steps 5 to 7, but actuate connection A. 06.00 | GSM-R | Assembly and Operating Manual | en | 389106...
- Page 34 (120) or stops (83), it must be done by inserting or removing steel balls (108). However, at least one ball must be mounted on each side. 06.00 | GSM-R | Assembly and Operating Manual | en | 389106...
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Page 35: Setting The Speed
During a longer standstill, no compressed air may be applied to the product. If issues occur during the restart process, see Swivel movement is not executed immediately 36] 06.00 | GSM-R | Assembly and Operating Manual | en | 389106... -
Page 36: Troubleshooting
If the product has already been treated with Teflon spray or penetrating oil, it should be serviced or completely relubricated. 06.00 | GSM-R | Assembly and Operating Manual | en | 389106... -
Page 37: Maintenance
Interval [Mio. cycles] Maintenance and care intervals DKM Size DKM 40 / 64 Interval [Mio. cycles] Maintenance and care intervals FAN Size FAN 40 / 64 Interval [Mio. cycles] 06.00 | GSM-R | Assembly and Operating Manual | en | 389106... -
Page 38: Grease/Greasing Areas
GSM-R Adhesive from Weicon, 302-43 Item 110 / Item 104 / 140 for all screws 111 / 112 Equivalent adhesives and activators from other manufacturers may be used. 06.00 | GSM-R | Assembly and Operating Manual | en | 389106... -
Page 39: Tightening Torques For Screws
3. Put the DKM feed-through compact module (40) on the FAN rotor drive (50) and secure the two modules with the screws (104). Observe the permissible tightening torques Tightening torques for screws 39]. 06.00 | GSM-R | Assembly and Operating Manual | en | 389106... -
Page 40: Disassembly/Assembly Of The Rgm Gripping Module (Item 32)
Also remove the needle rollers (122). 7. For shock absorber variants, proceed as follows: Remove the shock absorbers (120) after loosening the nuts (121). Also remove the sleeves (122). 06.00 | GSM-R | Assembly and Operating Manual | en | 389106... - Page 41 14. Connect the DKM module (11) to the rotor drive FAN using the screws (104). When doing this, pay attention to the assembly of the basic modules, Disassembly/assembly of the unit in the basic modules 39]. 06.00 | GSM-R | Assembly and Operating Manual | en | 389106...
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Page 42: Replacing A Shock Absorber For S Variants
NOTE With a vertical installation (horizontal axis of rotation of the module), make sure that stop 2 (83) and the steel balls (142) are secured against falling out. 06.00 | GSM-R | Assembly and Operating Manual | en | 389106... -
Page 43: Disassembly/Assembly Of The Fan Rotor Drive (50)
12. Lubricate two O-rings (131) and fit them into the upper housing (51) into the appropriate counterbores. 13. Mount the centering sleeve (108) or cylindrical pin (107) onto the upper housing (51). 06.00 | GSM-R | Assembly and Operating Manual | en | 389106... -
Page 44: Servicing And Assembling The Module
Observe the following: • Unless otherwise specified, secure all screws and nuts with Loctite no. 243 and tighten with the appropriate tightening torque. Tightening torques for screws 39] 06.00 | GSM-R | Assembly and Operating Manual | en | 389106... -
Page 45: Drawings
Variations are possible depending on size and variant. 8.12.1 Assembly drawing of basic modules Assembly drawing of the basic modules Gripping module RGM Feed-through compact module DKM GSM Rotor drive FAN 06.00 | GSM-R | Assembly and Operating Manual | en | 389106... -
Page 46: Assembly Drawing For The Dkm And Fan Modules
8.12.2 Assembly drawing for the DKM and FAN modules Assembly drawing of the DKM and FAN modules Only for the basic sizes 40 x 40 and 64 x 64 06.00 | GSM-R | Assembly and Operating Manual | en | 389106... -
Page 47: Translation Of Original Declaration Of Incorporation
Person authorized to compile the technical documentation: Robert Leuthner, Address: see manufacturer's address Lauffen/Neckar, January 2021 p.p. Ralf Winkler; Head of Technology & Engineering, Mechanics Gripping Systems 06.00 | GSM-R | Assembly and Operating Manual | en | 389106... -
Page 48: Annex To Declaration Of Incorporation
1.2.4 Stopping 1.2.4.1 Normal stop 1.2.4.2 Operational stop 1.2.4.3 Emergency stop 1.2.4.4 Assembly of machinery 1.2.5 Selection of control or operating modes 1.2.6 Failure of the power supply 06.00 | GSM-R | Assembly and Operating Manual | en | 389106... - Page 49 External radiation 1.5.12 Laser radiation 1.5.13 Emissions of hazardous materials and substances 1.5.14 Risk of being trapped in a machine 1.5.15 Risk of slipping, tripping or falling 1.5.16 Lightning 06.00 | GSM-R | Assembly and Operating Manual | en | 389106...
- Page 50 Supplementary essential health and safety requirements for machinery intended for underground work Supplementary essential health and safety requirements for machinery presenting particular hazards due to the lifting of persons 06.00 | GSM-R | Assembly and Operating Manual | en | 389106...
- Page 51 06.00 | GSM-R | Assembly and Operating Manual | en | 389106...
- Page 52 Translation of Original Operating Manual SCHUNK GmbH & Co. KG Clamping and gripping technology Bahnhofstr. 106 - 134 D-74348 Lauffen/Neckar Tel. +49-7133-103-0 Fax +49-7133-103-2399 info@de.schunk.com schunk.com Folgen Sie uns I Follow us...
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