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Summary of Contents for SCHUNK GSM-P
- Page 1 Original Operating Manual Assembly and Operating Manual GSM-P Rotary gripping module with parallel gripper...
- Page 2 Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights re- served. Any reproduction, processing, distribution (making available to third parties), translation or other usage - even excerpts - of the manual is especially prohibited and re- quires our written approval.
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Page 3: Table Of Contents
4.3.2 Switch-off hysteresis................ 20 4.3.3 Assembly and setup of the MMS-P 22............ 21 4.3.4 Inductive monitoring via INW 40............ 25 Mounting a customized construction.............. 30 Adjusting the end positions................ 31 Commissioning ....................... 34 07.00 | GSM-P | Assembly and Operating Manual | en | 389104... - Page 4 Sealing kit lists for the P-32 - P-64 gripping modules ......... 54 10 Accessory pack rotational speed rotor FAN ............. 56 11 Translation of original declaration of incorporation .......... 57 12 Annex to Declaration of Incorporation .............. 58 07.00 | GSM-P | Assembly and Operating Manual | en | 389104...
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Page 5: General
Dangers for persons! Non-observance can lead to irreversible injury and even death. CAUTION Dangers for persons! Non-observance can cause minor injuries. NOTICE Material damage! Information about avoiding material damage. 07.00 | GSM-P | Assembly and Operating Manual | en | 389104... -
Page 6: Applicable Documents
A wide range of accessories are available for this product For information regarding which accessory articles can be used with the corresponding product variants, see catalog data sheet. 07.00 | GSM-P | Assembly and Operating Manual | en | 389104... -
Page 7: Basic Safety Notes
• Make sure that the product and the top jaws are a sufficient size for the application. • Observe maintenance and lubrication intervals, Maintenance and care intervals 38]. 07.00 | GSM-P | Assembly and Operating Manual | en | 389104... -
Page 8: Personnel Qualification
• Wear protective gloves and safety goggles when handling haz- ardous substances. • Wear close-fitting protective clothing and also wear long hair in a hairnet when dealing with moving components. 07.00 | GSM-P | Assembly and Operating Manual | en | 389104... -
Page 9: Notes On Safe Operation
• Do not recommission the product until the malfunction has been rectified. • Test the product after a malfunction to establish whether it still functions properly and no increased risks have arisen. 07.00 | GSM-P | Assembly and Operating Manual | en | 389104... -
Page 10: Disposal
• Stand clear of suspended loads and do not step into their swiv- eling range. • Never move loads without supervision. • Do not leave suspended loads unattended. 07.00 | GSM-P | Assembly and Operating Manual | en | 389104... -
Page 11: Protection During Commissioning And Operation
Before starting up the machine or auto- mated system, check that the EMERGENCY STOP system is working. Prevent operation of the machine if this protective equipment does not function correctly. 07.00 | GSM-P | Assembly and Operating Manual | en | 389104... -
Page 12: Protection Against Electric Shock
Before starting any work on the product: Switch off the power • supply and secure against restarting. Ensure that no residual energy remains in the system. • 07.00 | GSM-P | Assembly and Operating Manual | en | 389104... - Page 13 In the case of swivel units or rotary tables with a rotary drive, ser- ious injuries can be caused by rotating components. Take appropriate protective measures to secure the danger • zone. 07.00 | GSM-P | Assembly and Operating Manual | en | 389104...
- Page 14 Risk of injury by parts becoming detached and destruction of the rotary actuator if the shock absorbers are defective. Avoidance measures: Regular visual inspections of individual components for wear and damage. 07.00 | GSM-P | Assembly and Operating Manual | en | 389104...
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Page 15: Technical Data
Min. pressure [bar] for swiveling Max. pressure [bar] More technical data is included in the catalog data sheet. Whichever is the latest version. 07.00 | GSM-P | Assembly and Operating Manual | en | 389104... -
Page 16: Assembly
** To ensure the function of the sensors, the A2 screws from the accessory pack are to be used. For process-reliable monitoring, adapter plates should be made of non-ferromagnetic material. 07.00 | GSM-P | Assembly and Operating Manual | en | 389104... - Page 17 When monitoring with magnetic switches, a minimum distance of 10 mm is to be observed between the units in the event of the as- sembly of several units next to each other Accessories 6]. 07.00 | GSM-P | Assembly and Operating Manual | en | 389104...
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Page 18: Pneumatic Connections
If the end positions of the stroke and swivel movements are not impact-free and bounce-free, the respective movements must be adjusted with the exhaust throttle. NOTICE Observe the requirements for the air supply Technical data 15]. Pneumatic connections 07.00 | GSM-P | Assembly and Operating Manual | en | 389104... - Page 19 • Open only the air connections that are needed. • Close unused main air connections using the screw plugs from the enclosed pack. • For a hose-free direction connection, use the O-rings from the enclosed pack. 07.00 | GSM-P | Assembly and Operating Manual | en | 389104...
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Page 20: Mounting The Sensor
X > 10 mm 10% of the nominal stroke per jaw Example: Product with 7 mm nominal stroke per jaw 7 mm * 20 % = 1.4 mm 07.00 | GSM-P | Assembly and Operating Manual | en | 389104... -
Page 21: Assembly And Setup Of The Mms-P 22
The monitoring of swiveling and grasping movements with an magnetic switch can yield reliable results only in the ranges of 0° ±3° and 180°±3° or 0°±3° and 90°±3°. 07.00 | GSM-P | Assembly and Operating Manual | en | 389104... - Page 22 SCHUNK contact person or download information from our homepage. • Technical data for the sensors can be found in the data sheets (included in the scope of delivery). 07.00 | GSM-P | Assembly and Operating Manual | en | 389104...
- Page 23 GSM-P-32-AS GSM-P-32-IS 20.05 11.15 6.15 GSM-P-40 13.9 GSM-P-40-AS 13.9 GSM-P-40-IS 31.5 22.6 17.6 GSM-P-50 16.9 GSM-P-50-AS 16.9 GSM-P-50-IS 36.7 27.8 GSM-P-64 13.9 GSM-P-64-AS 13.9 GSM-P-64-IS 26.25 16.35 11.35 07.00 | GSM-P | Assembly and Operating Manual | en | 389104...
- Page 24 “the adjustment of the switch- ing points”, you may correct the value as follows. The sensor avoids a too small hysteresis during hysteresis adjust- ment. 07.00 | GSM-P | Assembly and Operating Manual | en | 389104...
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Page 25: Inductive Monitoring Via Inw 40
Adjustment range of start angle Adjustment range of end angle Adjustment range of end angle Switching range of sensor Switching range of sensor Rotating angle setting and monitoring range 07.00 | GSM-P | Assembly and Operating Manual | en | 389104... - Page 26 Rotating angle end position in counterclockwise direction with closed gripper Rotating angle end position in clockwise direction with opened gripper Rotating angle end position in clockwise direction with closed gripper 07.00 | GSM-P | Assembly and Operating Manual | en | 389104...
- Page 27 Rotating angle end position in counterclockwise direction with closed gripper Rotating angle end position in clockwise direction with opened gripper Rotating angle end position in clockwise direction with closed gripper 07.00 | GSM-P | Assembly and Operating Manual | en | 389104...
- Page 28 Check the function of each proximity switch and check the out- Ø put signals of the proximity switch by moving to different grip- per positions in the two rotating angle end positions with con- nected energy supply. 07.00 | GSM-P | Assembly and Operating Manual | en | 389104...
- Page 29 Only included in the mounting kit for P-50 In P-32, item 92 is identical to item 91 Item 112 is not a component of the mounting kit, it is part of the gripping module 07.00 | GSM-P | Assembly and Operating Manual | en | 389104...
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Page 30: Mounting A Customized Construction
It is also recommended to use the upper contact surface of the gripper finger to support the customized top jaws. No mounting screws are included in the scope of delivery. 07.00 | GSM-P | Assembly and Operating Manual | en | 389104... -
Page 31: Adjusting The End Positions
(108) , in the ball guideway. The number of steel balls needed for this and the permissible minimum and maximum projections for the stops are given in the following table "Total ro- tating angle range". 07.00 | GSM-P | Assembly and Operating Manual | en | 389104... - Page 32 Angle limitation per ball [°] 13.5 Min. projection A [mm], E variants Max. projection B [mm], E variants Min. projection A [mm], S variants 19.5 Max. projection B [mm], S variants 23.5 07.00 | GSM-P | Assembly and Operating Manual | en | 389104...
- Page 33 Adjustment range of end angle Adjustment range of end angle Switching range of sensor Switching range of sensor Rotating angle setting and monitoring range with GSM-P Total rotating angle range 07.00 | GSM-P | Assembly and Operating Manual | en | 389104...
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Page 34: Commissioning
If the speed is too high, the product will impact against the ✓ end position and the shock absorber will be overloaded. 07.00 | GSM-P | Assembly and Operating Manual | en | 389104... -
Page 35: Adjustment Of The Shock Absorber Stroke
The shock absorber stroke is too short and the unit arrives in the end position too abruptly. Movement End position Dampening Time T Target time Optimal shock absorber stroke. 07.00 | GSM-P | Assembly and Operating Manual | en | 389104... -
Page 36: Restart After Long Standstill
During a longer standstill no compressed air must be allowed to be present at the gripper. If problems occur during restart, see Swivel movement is not ex- ecuted immediately 37]. 07.00 | GSM-P | Assembly and Operating Manual | en | 389104... -
Page 37: Troubleshooting
6.2 Swivel movement is not executed immediately Possible cause Corrective action Product stood still for a longer time. • Vent piston chamber • Open and close gripper 1x • Depressurise gripper 07.00 | GSM-P | Assembly and Operating Manual | en | 389104... -
Page 38: Maintenance
Interval [Mio. cycles] Maintenance and care intervals DKM Size DKM 40 / 64 Interval [Mio. cycles] Maintenance and care intervals FAN Size FAN 40 / 64 Interval [Mio. cycles] 07.00 | GSM-P | Assembly and Operating Manual | en | 389104... -
Page 39: Grease/Greasing Areas
Adhesive from Weicon, 302-10 for all magnets Item 120 Item 123 Adhesive from Weicon, 302-43 for all screws Item 110/ 111/112 Item 104/140 Equivalent adhesives and activators from other manufacturers may be used. 07.00 | GSM-P | Assembly and Operating Manual | en | 389104... -
Page 40: Screw Tightening Torques
Put the DKM feed-through compact module (40) on the FAN ro- Ø tor drive (50) and secure the two modules with the screws (104). Observe the permissible tightening torques Screw tight- ening torques 40]. 07.00 | GSM-P | Assembly and Operating Manual | en | 389104... -
Page 41: Disassembly/Assembly Of The Gripping Module
(35). Fit the needle rollers (13 and 14) between the fingers (3) and Ø the cover housing (35) into the guiding grooves intended for this purpose. 07.00 | GSM-P | Assembly and Operating Manual | en | 389104... -
Page 42: Version With Maintenance Of Gripping Force Unit
Carefully clamp the gripping module between the cover housing Ø (35) and the bushing (46) when loosening the screws (111), since the two parts are under spring tension. 07.00 | GSM-P | Assembly and Operating Manual | en | 389104... - Page 43 With the variant with maintenance of the gripping force, make Ø sure the spring (121) is put on the piston (36) between steps 9 and 10 of the assembly without maintenance of the gripping force. 07.00 | GSM-P | Assembly and Operating Manual | en | 389104...
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Page 44: Mounting Orientation Of The Magnets, Item 120
Turn the screws (140) from the bushing of the gripping module Ø (31-34) and pull DKM GSM stop 1 (81) and the set of fitting disks (111/112) off the bushing (44 or 46). 07.00 | GSM-P | Assembly and Operating Manual | en | 389104... - Page 45 Connect the DKM module (11) to the FAN rotor drive using the Ø screws (104). When doing this, pay attention to the assembly of the basic modules Disassembly/assembly of the unit in the basic modules 40]. 07.00 | GSM-P | Assembly and Operating Manual | en | 389104...
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Page 46: Replacing A Shock Absorber For S Variants
Clean all parts thoroughly and check all parts for defects and wear. The unit is assembled in reverse order; finish by re-adjusting the end positions Adjusting the end positions. 07.00 | GSM-P | Assembly and Operating Manual | en | 389104... -
Page 47: Replacing An Elastomer For E Variants
Clean all parts thoroughly and check all parts for defects and wear. The unit is assembled in reverse order; finish by re-adjusting the end positions Adjusting the end positions. 07.00 | GSM-P | Assembly and Operating Manual | en | 389104... -
Page 48: Disassembly/Assembly Of The Fan Rotor Drive (50)
Lubricate two O-rings (109) and fit them into the upper housing Ø (51) into the appropriate counterbores. Mount the centering sleeve (108) or cylindrical pin (107) onto Ø the upper housing (51). 07.00 | GSM-P | Assembly and Operating Manual | en | 389104... -
Page 49: Servicing And Assembling The Product
Assembly serve the following: • Unless otherwise specified, secure all screws and nuts with Loc- tite no. 243 and tighten with the appropriate tightening torque.Screw tightening torques 40] 07.00 | GSM-P | Assembly and Operating Manual | en | 389104... -
Page 50: Drawings
Variations are possible depending on size and variant. 8.1 Assembly drawing of the basic module Basic module overview PGM gripping module DKM feed-through compact module FAN rotor drive 07.00 | GSM-P | Assembly and Operating Manual | en | 389104... -
Page 51: Assembly Drawing Of The Dkm And Fan Modules
DKM and FAN overview Included in the seal kit. Seal kit can only be ordered completely. Only for the basic sizes 40 x 40 and 64 x 64 07.00 | GSM-P | Assembly and Operating Manual | en | 389104... -
Page 52: Assembly Drawing Of The Gripping Modules
Assembly drawing of the basic modules Included in the parts list for the DKM feed-through compact module Item 113 only available for the sizes P-40, P-50, and P-64 07.00 | GSM-P | Assembly and Operating Manual | en | 389104... -
Page 53: Seal Kit
ID number Quantity Designation 5514530 Rotor FLU 64 9939735 Stop seal SFL 64 9611163 O-ring DIN3771 NBR70 4x1 9611163 O-ring DIN3771 NBR70 4x1 9939882 O-ring DIN3771 NBR70 11.3x2.40 07.00 | GSM-P | Assembly and Operating Manual | en | 389104... -
Page 54: Sealing Kit Lists For The P-32 - P-64 Gripping Modules
ID number Quantity Designation 9611115 O-ring DIN3771 NBR70 18x1 9610111 Quad ring AS568A NBR70 8.20x1.78 4012A 9907469 Cylinder seal 20x14x2.55 / Z8-2014- N3580 9939717 O-ring DF-coated 22x1 NBR70 07.00 | GSM-P | Assembly and Operating Manual | en | 389104... - Page 55 ID number Quantity Designation 9907605 O-ring DIN3771 NBR70 25x1 9610111 Quad ring AS568A NBR70 8.20x1.78 4012A 9936473 Quad ring AS568A NBR70 23.52x1.78 4021 9937322 O-ring DF-coated 30x2 NBR70 07.00 | GSM-P | Assembly and Operating Manual | en | 389104...
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Page 56: Accessory Pack Rotational Speed Rotor Fan
• Steel balls (108) • Locking screws (230) • Screws (231 / 232) Rotational speed rotor FAN Rotational speed rotor ID number FAN 40 5514441 FAN 64 5514442 07.00 | GSM-P | Assembly and Operating Manual | en | 389104... -
Page 57: Translation Of Original Declaration Of Incorporation
Person authorized to compile the technical documentation: Robert Leuthner, Address: see manufacturer's address Lauffen/Neckar, April 2018 p.p. Ralf Winkler, Manager for development of gripping system components 07.00 | GSM-P | Assembly and Operating Manual | en | 389104... -
Page 58: Annex To Declaration Of Incorporation
1.2.4 Stopping 1.2.4.1 Normal stop 1.2.4.2 Operational stop 1.2.4.3 Emergency stop 1.2.4.4 Assembly of machinery 1.2.5 Selection of control or operating modes 1.2.6 Failure of the power supply 07.00 | GSM-P | Assembly and Operating Manual | en | 389104... -
Page 59: Gsm-P | Assembly And Operating Manual | En
1.5.13 Emissions of hazardous materials and substances 1.5.14 Risk of being trapped in a machine 1.5.15 Risk of slipping, tripping or falling 1.5.16 Lightning Maintenance 1.6.1 Machinery maintenance 07.00 | GSM-P | Assembly and Operating Manual | en | 389104... - Page 60 Supplementary essential health and safety requirements for machinery intended for underground work Supplementary essential health and safety requirements for machinery presenting particular hazards due to the lifting of persons 07.00 | GSM-P | Assembly and Operating Manual | en | 389104...
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