Related Manuals for Metso ND9200H
Summary of Contents for Metso ND9200H
- Page 1 INTELLIGENT VALVE CONTROLLER ND9200H Rev. 1.0 Installation, Maintenance and Operating Instructions 7 ND92H 70 en Issue 11/04...
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Page 2: Table Of Contents
ORDERING SPARE PARTS ......21 Technical specifications ......5 DRAWINGS AND PARTS LISTS ....22 Recycling and disposal ......6 10.1 Exploded view and parts list, ND9200H..22 Safety precautions ......... 6 10.2 Mounting parts for EC05-14 actuators, MOUNTING............6 rising signal opens valve...... -
Page 3: Nd9000 Product Family Summary
1.1.5 Open solution Ingenious Valve Diamond to visualise control valve performance & diagnostics Metso is committed to delivering products that freely Logical trend and histogram collection interface with software and hardware from a variety of Information collected on service conditions manufacturers;... -
Page 4: Nd9200H Intelligent Valve Controller With Hart Communication
The valve controller is equipped with an identification local configuration. A PC with FieldCare software can be plate sticker (Fig. 2). connected to the ND9200H itself or to the control loop. The powerful 32-bit microcontroller controls the valve position. The measurements include:... -
Page 5: Technical Specifications
Technical specifications Minimum signal: 3.6 mA Current max : 23 mA ND9200H INTELLIGENT VALVE CONTROLLER Load voltage: up to 9.5 V DC / 20 mA General (corresponding 475 Ω.) Loop powered, no external power supply required. Voltage: max. 30 V DC Suitable for rotary and sliding-stem valves. -
Page 6: Recycling And Disposal
If the ND9200H is supplied with valve and actuator, the Damage to the equipment and personal injury may tubes are mounted and the ND9200H adjusted in result. -
Page 7: Mounting On Metso Automation Actuators With Vdi/Vde Mounting Face
Attach the bracket (1) to the actuator . The shaft cou- ant to the unused controller connections at the pling of the ND9200H must fit into the ear (2) so that the bottom of the controller. pointer is located in the position shown in Fig.4. -
Page 8: Piping
3 / 43 Connect C1 and C2 (1/4 NPT) to the actuator, see Fig. 6. 4.2 / 61 ND9200H is connected direct to the EC or EJ actuator. B1JV 5.5 / 80 Connections C1 and C2 (1/4 NPT) must be plugged, see 3 / 43 10.2 and 10.3. - Page 9 Table 2 Piping Piping Actuator Plastic/Copper/Stainless Plastic/Copper/Stainless steel steel Spool valve Stroke vol. / in 0.09 / 5 0.2 / 12 0.5 / 31 1.2 / 73 3.0 / 183 7.7 / 470 20.5 / 1250 Stroke vol. Spool valve / in 0.18 / 11 0.4 / 24...
- Page 10 DOUBLE-ACTING ACTUATOR Increasing input signal to open valve Default setting: DIR = OPE ROT = cC (close valve to clockwise) ATYP = 2-A PFA = CLO (always with double acting) A0, CUTL and VTYP according to valve type 2.Increasing input signal to close valve Default setting: DIR = CLO ROT = cC (close valve to clockwise)
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Page 11: Electrical Connections
Terminals external power supply. The ND9200H and the position transmitter circuits are galvanically isolated and with- stand a 600 VAC voltage. NOTE: The ND9200H equals a load of 475 Ω in the current loop. HAZARDOUS LOCATION NONHAZARDOUS LOCATION Position Transmitter... -
Page 12: Local User Interface (Lui)
Guided start-up Guided startup offers a fast view of the most critical Table 3 Default / optional units of measurements parameters of the ND9200H controller, actuator and valve configuration. After verifying the parameters the Measurement Default unit Optional unit valve travel calibration is recommended. -
Page 13: Configuration Menu
— brief push Fig. 11 Guided start-up NOTE: You may cancel any action by pressing the = button. Cancelling of operation returns user interface view one level up in menu hierarchy. — brief push Configuration menu Fig. 12 Configuration The local user interface is organised in a menu struc- 4.4.2 MAN ture. -
Page 14: Configuration Parameters
Modify the parameter value by pressing + or - keys alternately until the desired value appears on the display. After the desired value is displayed, press the key ? to conclude the operation. 4.5.3 Signal direction, DIR The opening and closing direction of the valve with rais- ing current loop signal is defined by signal direction parameter DIR. - Page 15 After the desired value is displayed, press the key ? to conclude the operation. 4.5.8 Valve dead angle, A0 The α setting is made for Metso Automation segment and ball valves. This setting takes into account the "dead α 0 angle" α...
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Page 16: Valve Travel Calibration
+ and - keys. 4.6.3 TUNE function To conclude press the ? key when the desired During the tuning the ND9200H controller searches for value is shown on the display. optimum internal control parameters for the valve posi- Valve travel calibration tion control. -
Page 17: Hart Write Protection
19. The error message is displayed until the cause of When maintaining the ND9200H ensure that the supply error is eliminated and the ND9200H unit is restarted, i.e. air is shut off and pressure is released. In the following the power loop is momentarily disconnected. -
Page 18: Spool Valve
Spool valve Flame arrestor assembly The flame arrestor and the restrictor are fit into the same 5.2.1 Removal plug which is located under the diaphragm cover (171). For spool valve removal it is usually necessary to This assembly can not be disassembled and should be unmount the valve controller from the actuator. -
Page 19: Controller Circuit Board
Controller circuit board ERROR MESSAGES Contact your nearest Metso Automation Service Centre Failsafe errors to change the controller circuit board with attached posi- tion and pressure sensors. Display message Description POSITION SENSOR FAILURE Position sensor measurement failed. Change the VC circuit board SETPOINT SENSOR mA measurement failed. -
Page 20: Errors
Errors Warnings Display message Description Display message Description PRESTAGE CUT ERROR Prestage wire is cut or TOTAL OPERATION TIME Operating time exceeded connector is loose WARNING limit PRESSURE SENSOR 1 Actuator pressure sensor VALVE FULL STROKES Valve stroke counter limit FAILURE has failed. -
Page 21: Trouble Shooting
TROUBLE SHOOTING TOOLS Mechanical/electrical defects No special tools required. 1. A change in the valve position setpoint will not affect ORDERING SPARE PARTS the position of the actuator Spare parts are delivered as modules. The modules Supply pressure too low available are indicated in 10.1. -
Page 22: Drawings And Parts Lists
DRAWINGS AND PARTS LISTS 10.1 Exploded view and parts list, ND9200H 162** 169**... - Page 23 Item Description Spare modules Housing Shaft O-ring Washer Wave spring Bushing Grounding screw Inner cover Screw Screw Conduit entry adapter Spool valve cover Gasket Cover O-ring Screw Pointer Stop screw Prestage unit Screw 162** Supply pressure diaphragm Diaphragm plate Spring guide O-ring Spring Diaphgram cover...
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Page 24: Mounting Parts For Ec05-14 Actuators
10.2 Mounting parts for EC05-14 actuators, rising signal opens valve Item Description Screw Screw Screw O-ring Coupler socket EC05 - 25 Screw Plug Mounting plate Screw Screw ND9200 10.3 Mounting parts for EJ05-14 actuators ND9200 Item Description Screw O-ring Coupler socket Screw Plug Plug... -
Page 25: Mounting Parts For B1C/B1J 6-20 Actuators25
10.4 Mounting parts for B1C/B1J 6-20 actuators ND9200 ND9200 Neles VDI/VDE 3845 attachment face attachment face Item Description Item Description Mounting bracket Mounting bracket Draught piece Washer Washer Screw Screw Screw Screw Screw Hexagon nut Couplings jacket Screw Coupler socket Screw Screw Coupler socket... -
Page 26: Mounting Parts For Quadra-Powr® Actuators
10.6 Mounting parts for Quadra-Powr® actuators Item Description Mounting bracket Screw Screw Screw Screw Adapter plug ND9200 (QP II 1/S- 6/S only) Adapter plate (QP II 2B/K thr. 6_/K) Couplings jacket Coupler socket Screw Plug Plug Item Description Mounting bracket Coupling half Adapter Screw... -
Page 27: Mounting Parts For Linear Actuators Of Nelescv Globe
10.7 Mounting parts for linear actuators of nelesCV Globe Set conical plug to the scale according to the stroke Item Description Washer Screw Conical plug Screw O-ring O-ring Mounting plate Feedback lever Screw Plug Plug Mounting plate Screw... -
Page 28: 10.8 Mounting Parts For Linear Actuators
10.8 Mounting parts for linear actuators Feedback lever in horizontal position at mid travel of stroke. Stroke 10 - 80 mm Stroke 60 - 120) mm Plane in the shaft in this position 45° with feedback lever 45° Scale on this side 45°... -
Page 29: Dimensions
DIMENSIONS ND9200 35.4 1.39 M20x1.5 (1/2 NPT) 1/4 NPT 0.55 1.54 1.30 1.30 M6 x 12 0.16 0.98 ND9200 1/4 NPT 0.55 2.05 6.37 35.4 1.39 ø6 ø0.23 101.2 3.98 0.23 0.51... -
Page 30: Type Coding
Series 9000 valve controller with universal shaft and attachment face according to standard VDI/VDE 3845, ND92_HE1: Ui ≤ 30 V EC/EJ actuators and Metso Automation standard. Temperature range: T4; -40° – +85 °C / -40° – +185 °F Relevant shaft adapter included in mounting kits. When valve T5;... - Page 32 Metso Automation Inc. Europe, Levytie 6, P.O. Box 310, 00811 Helsinki, Finland. Tel. +358 20 483 150. Fax +358 20 483 151 North America, 44 Bowditch Drive, P.O. Box 8044, Shrewsbury, MA 01545, USA. Tel. +1 508 852 0200. Fax +1 508 852 8172 Latin America, Av.