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Please fi ll out the form(s) below for each instrument that has been purchased. Use this information when contacting Michell Instruments for service purposes. Analyzer Code Serial Number Invoice Date Location of Instrument Tag No Analyzer Code Serial Number Invoice Date...
Michell instruments' worldwide offi ces contact information. Calibration The recommended calibration interval for the S8000 Integrale is one year, unless otherwise specifi ed by Michell Instruments Ltd. The instrument should be returned to the manufacturer, Michell Instruments, or one of their accredited service agents for re-calibration (go to www.michell.com for...
S8000 Integrale User’s Manual Abbreviations The following abbreviations are used in this manual: Dynamic Contamination Correction FAST Frost Assurance System Technology MAXCOOL Maximum Sensor Cooling alternating current pressure unit (atmosphere) barg pressure unit (=100 kP or 0.987 atm) gauge bara pressure unit (absolute) °C...
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The S8000 Integrale is capable of measuring dew points as low as -60°C (-76°F); it can measure dew points up to (but not including) the point of condensation (maximum +40°C (+104°F)).
S8000 Integrale User’s Manual INTRODUCTION Operating Principle The system operates on the chilled mirror principle, whereby a gas sample is passed into the sensor housing and fl ows over the surface of the chilled mirror contained within. At a temperature dependent upon the moisture content in the gas, and the operating pressure, the moisture in the gas condenses out on the surface of the mirror.
S8000 Integrale User’s Manual INSTALLATION INSTALLATION Safety It is essential that the installation of the electrical and gas supplies to this instrument be undertaken by competent personnel. Unpacking the Instrument Both the horizontal and vertical models are packed in a similar manner. Figure 3 shows the unpacking method.
Pt100 temperature probe (optional) IEC power cable Application software CD User’s manual Safety strap (supplied with High Pressure versions) If there are any shortages, please notify Michell Instruments immediately (see www.michell.com for contact information). Figure 4 S8000 Accessories Michell Instruments...
2.3.1 Environmental Requirements The horizontal and vertical S8000 instruments should be placed on a fi rm and level surface in a standard laboratory environment. Recommended ambient temperature +20 to +25°C (+68 to +77°F) although the instrument will operate, within specifi cation, at elevated ambient temperatures of up to +50°C (+122°F), providing the cooling vents are...
S8000 Integrale User’s Manual INSTALLATION Exterior Layout The controls and indicators relating to the operator interface are located on the front panel, along with the gas inlet and outlet. The external PRT connection, mains power IEC socket, analog output connector, remote temperature probe connector, alarm relay connector, and the USB socket are located on the rear panel.
S8000 Integrale User’s Manual INSTALLATION Front Panel Figure 5 Front Panel Item Description Microscope - For viewing mirror surface. The microscope is removable and must not be used at pressures above 1 barg (14.5 psig). Safety Strap - Must be fi tted when the system is operating at pressures above 1 barg (14.5 psig).
S8000 Integrale User’s Manual INSTALLATION Rear Panel Figure 6 Rear Panel Item Description Analog output connector - Three, 2-wire output channels, CH1, CH2 and CH3, each of which may be confi gured to give either a 0-20 mA or a 4-20 mA current loop output or a 0 to 1000 mV voltage signal representing any one of the measured or calculated output parameters selected.
S8000 Integrale User’s Manual INSTALLATION Rear Panel Connections (All Versions) These tasks should be undertaken only by competent personnel. All the connections to the rear panel are electrical connections. Exercise due caution, particularly when connecting to DANGER external alarm circuits which could be at high potential.
S8000 Integrale User’s Manual INSTALLATION 2.5.2 Analog Output Connections The three analog outputs can be confi gured to represent any of the directly measured or calculated output parameters. They are provided as 2-wire signals from a 6-way connector located on the rear panel of the instrument .
S8000 Integrale User’s Manual INSTALLATION For each output: Remove the terminal block fi tted into the analog output socket. Strip back the wire for the common (black) connection to the output, COM1 exposing approximately 6mm (0.25"). Insert the wire into the terminal way and screw into the block.
S8000 Integrale User’s Manual INSTALLATION WARNING: Alarm leads MUST be potential free when wiring to connector block. DANGER Electric Shock Risk Alarm Output Connectors Figure 9 For each output: 1. Strip back the wire for the common (black) connection to the...
S8000 Integrale User’s Manual INSTALLATION 2.5.4 Remote PRT Probe (Optional) 1. Rotate the body of the PRT probe connector until it locates in the socket labeled REMOTE TEMPERATURE (see Figure 10). 2. Push the connector into the socket until it locks. Do not attempt to force it into the socket.
S8000 Integrale User’s Manual INSTALLATION 2.5.5 4-Wire PRT Output These four terminal binding posts (Items 1 to 4, Figure 11), are provided for calibration and external monitoring purposes. Two pairs of lines are provided, two drive and two sense lines. One black (low) and...
S8000 Integrale User’s Manual INSTALLATION 2.5.7 Connection of Gas Supplies POSSIBLE INJURY! The tubing, valves and other apparatus attached to this instrument must be adequate for the maximum pressure which will be applied, otherwise physical injury to the operator or bystander is possible.
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S8000 Integrale User’s Manual INSTALLATION Both the input and output gas connections are ¼” NPT Swagelok couplings. The gas ® input connection must always be made via ¼” stainless steel piping. The gas output connection for most applications can just be exhausted to atmosphere via 305mm (12") of PTFE tubing (1).
2.5.8 Conversion of a Horizontal Version to Rack Mount To convert a S8000 horizontal version to a rack mounted version a rack mounting kit (Optional - Part No. S8K-PKI) is required. This conversion pack comprises two steel wings (3) and eight cap screws (1), each wing bolting to the side of the instrument with four screws as shown in Figure 14 .
S8000 Integrale User’s Manual INSTALLATION 2.5.9 Fitting Rack Mounted Version into Rack Figure 15 illustrates the method for fi tting a rack mount instrument into a standard 19” rack. To fi t the unit proceed as follows: Figure 15 Rack Fixing Method Remove the connector blocks from the alarm and analog output sockets.
S8000 Integrale User’s Manual INSTALLATION 2.5.10 Fitting the Safety Strap WARNING A safety strap must be fi tted when the instrument is operating at pressures higher than 1 barg (14.5 psig) The purpose of the safety strap is to secure both over-centre locking bars in position to prevent them from being unexpectedly disengaged from the sensor housing.
OPERATION OPERATION As supplied, the S8000 is ready for operation and has been set-up with a set of default parameters. This section describes both the general operation of the instrument and the method of setting it up and changing the default parameters should this become necessary.
S8000 Integrale User’s Manual OPERATION Function Keys The function keys, located below the display on all models, are used to select operations from MAIN menu level, to enter sub-menu levels and to select and enter parameter variables within those menu levels.
S8000 Integrale User’s Manual OPERATION Instrument Display For all models of the instrument the display and the associated function keys form the operator interface. FRONT Page Figure 19 shows a typical FRONT page display while the instrument is running in MEASURE Mode.
S8000 Integrale User’s Manual OPERATION 3.3.1 Operational Data Display Each of the three operational data panes can Front page & status display be confi gured to display one of the following parameters: Dewpoint 11.46 °C °C Dew point Water Content ppmv 2256.42...
S8000 Integrale User’s Manual OPERATION 3.3.2 Operational Status Display The Status Display is shown on the right hand side of the screen and details the following: Stability graph - shows measured dew point over a user-optional DISPLAY duration. This time variable (Stability Time), is set-up within the...
S8000 Integrale User’s Manual OPERATION Menu Structure The S8000 has a three level menu structure, the top level of which Dewpoint MAIN Menu), is accessed from 11.46 °C EXIT °C FRONT page by pressing the DCC ON/OFF Pressure key. MAXCOOL / MEASURE...
S8000 Integrale User’s Manual OPERATION FRONT PAGE HIGHLIGHTED PANE TO CHANGE FRONT PAGE AND Select STATUS INFO Parameter MAIN MENU (POP-UP) Toggle between EXIT commands DCC ON / OFF MAXCOOL / MEASURE STANDBY / OPERATE SETUP Scroll Menu Items VARIABLES MENU PAGES...
S8000 Integrale User’s Manual OPERATION 3.4.1 Operating Cycle The default parameters set-up for the instrument defi ne an operating cycle, see Figure Figure 23 Typical Operating Cycle At initial switch-on, the instrument enters a DCC cycle for 2 minutes. This heats the mirror 20°C (36°F) above the previously measured value - at the time of switch on this...
S8000 Integrale User’s Manual OPERATION First Time Operation - Operate Mode OPERATE mode is the normal setting of the S8000 for dew-point measurements. To commence operation, proceed as follows: Switch on the instrument by means of the Power switch located on the rear panel of the instrument.
S8000 Integrale User’s Manual OPERATION Operating Functions MAX COOL STANDBY SETUP This section describes the functions that are MAIN initiated through the Menu. MAIN FRONT Menu can be accessed from the page by pressing the key. The options are accessed by then pressing the (up) and (down) keys.
S8000 Integrale User’s Manual OPERATION 3.6.2 MAXCOOL Function MAXCOOL function over-rides the dew-point control loop and applies maximum cooling drive to the Peltier heat pump. It can be used: • to determine what temperature the mirror can be driven down to with reference to the sensor body.
S8000 Integrale User’s Manual OPERATION 3.6.3 STANDBY Function This function is used for applications where the dew point of the sample gas changes very quickly from dry to wet, creating conditions which may cause the sensor to saturate. Alternatively it may be used in applications requiring infrequent manual measurements to be taken, where it is preferable to have the sensor disabled between measurements.
S8000 Integrale User’s Manual OPERATION 3.6.4 SETUP Menu SETUP menu is used for changing system control parameters or activating the built-in data logging. SETUP MAIN menu can be accessed from the menu, using the (down) key, and key. Figure 29 shows the key sequence.
S8000 Integrale User’s Manual OPERATION Function Field Setting Unit Remarks Duration of the DCC cycle. DURATION OUTPUT HOLD Maximum output hold time after DCC. SETPOINT °C/°F No. degrees heated above mirror temp. RESET OPTICS Yes? Resets optics signal level during next DCC cycle.
OPERATION Pressure Measurements As an option, the S8000 instrument can be fi tted with an internal pressure sensor that measures the sample gas pressure. If fi tted, this option allows for the on-line measurement and monitoring pressure of the sample gas.
0°C (+32°F), but assumed to be at a frost point, will actually show a dew-point temperature which is approximately 10% lower than the actual frost point temperature. When turned on, the S8000 Integrale's FAST system identifi es that the measured dew point is between -40°C (-40°F) and 0°C (+32°F) and automatically decreases the mirror...
S8000 Integrale User’s Manual OPERATION 3.10 External PRT If required either for the calibration process, or for external monitoring, the instrument’s internal can be made available for external connection as follows: Select SETUP from the MAIN menu. Use the (down) key to select...
APPLICATION SOFTWARE APPLICATION SOFTWARE The S8000 Integrale features a USB interface for communication with the application software. A copy of the application software is supplied on a CD with the instrument. The application software is also available from the support section of the Michell Instruments' website at: http://www.michell.com/uk/support/sware-downloads.htm...
APPLICATION SOFTWARE 4.2.1 USB Communication Connect the S8000 Integrale to the PC using the supplied USB cable. Windows will recognize the instrument and automatically install the relevant drivers. If the driver installation has been successful then the Windows Device Manager Screen will list the following driver (see Figure...
S8000 Integrale User’s Manual APPLICATION SOFTWARE Data Acquisition or Edit Variables Mode Once communication has been established, the Options Screen is displayed. Figure 34 Options Screen Michell Instruments...
S8000 Integrale User’s Manual APPLICATION SOFTWARE 4.3.1 Data Acquisition This mode of operation allows all measured instrument parameters to be graphed and logged in real time. Figure 35 Data Acquisition Screen Data Acquisition Control Toolbar Name Description Begin data acquisition and logging A fi...
S8000 Integrale User’s Manual APPLICATION SOFTWARE Instrument Readings and Status This area displays all measured instrument parameters and shows the status of the Fault, Process and Sensor Cooler Alarms. Graph Controls Name Description Plot Automatically advances the graph as new data is acquired...
S8000 Integrale User’s Manual APPLICATION SOFTWARE 4.3.2 Variable Edit The variable edit mode allows the instrument confi guration to be changed through the application software. On launch, it will automatically read and display the current values of each of the instrument variables.
S8000 Integrale User’s Manual MAINTENANCE MAINTENANCE There are no user-serviceable parts on the S8000, other than cleaning the mirror in the sensor, the removal and replacement of the fan fi lter element and the removal and replacement of the AC power supply fuse.
S8000 Integrale User’s Manual MAINTENANCE Switch the instrument’s ON/OFF switch (1) to OFF, isolate the external power supply and remove the IEC power connector (2) from the instrument’s power socket (3). NOTE: If access to the rear of the instrument is restricted, e.g. if the instrument is a rack mounted model, it may be necessary to remove the instrument from the rack (refer to Section 2.5.9).
S8000 Integrale User’s Manual MAINTENANCE Wash the fi lter element (1) in water containing a mild detergent, rinse and allow to dry. Clean the fan housing. Fit the gauze (2) and the fi lter element (1) into the fi lter casing (3), and push the assembly back onto the fan housing until it clips into position.
S8000 Integrale User’s Manual MAINTENANCE 5.4.1 Fitting the Microscope (Optional) WARNING The microscope must not be fi tted when the instrument is operating at pressures higher than 1 barg (14.5 psig). To observe the frost formation on the chilled mirror surface, an optional microscope (Part No.
GOOD MEASUREMENT PRACTICE GOOD MEASUREMENT PRACTICE The S8000 is designed to operate in a fl owing gas stream. The sampling chamber, which enables a small sample of gas to be passed over a Peltier chilled, plated copper mirror, is designed to operate at pressures up to 1 barg (14.5 psig) (low pressure version), and up to 17 barg (250 psig) max (high pressure version).
S8000 Integrale User’s Manual GOOD MEASUREMENT PRACTICE Sampling Hints Measurement of moisture content is a complex subject, but does not need to be diffi cult. This section aims to explain the common mistakes made in measurement situations, the causes of the problem, and how to avoid them. Mistakes and bad practices can cause the measurement to vary from the expectation;...
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S8000 Integrale User’s Manual GOOD MEASUREMENT PRACTICE Sample Tubing Length The sample point should always be as close to the critical measurement point as possible, in order to obtain a truly representative measurement. The length of the sample line to the sensor or instrument should be as short as possible. Interconnection points and valves trap moisture, so using the simplest sampling arrangement possible will reduce the time it takes for the sample system to dry out when purged with dry gas.
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Before disconnecting the S8000 from the gas line it is essential to vent the system to atmospheric pressure, otherwise severe injury could result.
Michell Instruments for further information (for contact information go to www.michell. com). The under-mentioned item has been calibrated at the following points in the Michell Instruments’ Humidity Calibration Laboratory against Test Equipment traceable to the NATIONAL PHYSICAL LABORATORY, Middlesex, United Kingdom and to the NATIONAL INSTITUTE OF STANDARDS &...
S8000 Integrale User’s Manual PREPARATION FOR SHIPPING PREPARATION FOR SHIPPING For shipping purposes, the instrument should be packed into its original carton, the latter providing the recommended degree of protection during transit. To prepare the instrument for shipping, proceed as follows.
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S8000 Integrale User’s Manual APPENDIX A Appendix A Technical Specifi cations 97102 Issue 9.4, March 2016...
S8000 Integrale User’s Manual APPENDIX A Appendix A Technical Specifi cations Dew-Point Sensor Performance Measurement Technology Chilled Mirror Operating Temperature -20 to +50°C (-4 to +122°F) Range -60 to +40°Cdp (-76 to +104°Fdp) Measurement Range ±0.1°C (±0.18°F) Accuracy Reproducibility ±0.05°C (±0.09°F) Low Pressure Version: 0 to 1 barg (0 to 14.5 psig)
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S8000 Integrale User’s Manual APPENDIX A Monitor Resolution User-selectable to 0.001 dependant on parameter °C and °F for dew point and temperature Measurement Units %RH, g/m , g/kg, ppm , ppm ), for calculated humidities Analog: 3 channels, user selectable 4-20 mA, 0-20 mA or 0-1 V...
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S8000 Integrale User’s Manual APPENDIX B Appendix B Formatting SD Cards Michell Instruments...
Default allocation size. Figure 43 Select Format If required, in the Volume label box (4), enter a volume label e.g. S8000. The SD card requires a full format so leave Quick format box (5) unchecked. Click the Start button (6).
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S8000 Integrale User’s Manual APPENDIX C Appendix C Calculations Michell Instruments...
S8000 Integrale User’s Manual APPENDIX C Appendix C Calculations Water Content The accuracy of the humidity calculations was determined by comparing the displayed value to corresponding values calculated from the formulae below, using a PRT simulator to set a dew-point value and the Michell Humidity Calculator to calculate the water vapor pressure (wvp).
S8000 Integrale User’s Manual APPENDIX C Conversion of bara to psia and kPa Use a calibrated 4-20 mA source (Q0356) to simulate a range of applied pressures covering the instruments' full pressure measurement span of 0 to 25 bara (0 to 377 psia) (1.56 bar/mA).
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S8000 Integrale User’s Manual APPENDIX D Appendix D Modbus 97102 Issue 9.4, March 2016...
The tables in this Appendix list these registers, as they apply to the S8000 instrument, and specify the number and data formats that apply to each register.
Value Register Map All the data values relating to the S8000 Integrale are stored in holding registers. Each of these registers is two bytes (16-bits wide). Some of these registers contain instrument specifi c values e.g. its own unique system address, emitter drive values etc. and others are used to hold specifi...
S8000 Integrale User’s Manual APPENDIX D Default Address Address Read/ Register Register Function Value Write Confi g. Map Defi nition 0000* Instrument Address 0001H INSTID 0001 Dew point Value – Hi Word HUMIDITY_HI 0002 Dew point Value – Lo Word...
S8000 Integrale User’s Manual APPENDIX D Table 11 Register Confi guration D Status Word Table 12 Register Confi guration E Units Table 13 Register Confi guration F Display Setting A Michell Instruments...
S8000 Integrale User’s Manual APPENDIX D Table 18 Register Confi guration L Table 19 Register Confi guration M The humidity values for sensors 1 & 2 are represented in IEEE-754 single precision fl oating point format, in order to cater for the wide range in the value of ppm .
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S8000 Integrale User’s Manual APPENDIX D Register Confi guration N - Floating Point Representation Examples of fl oating point to HEX are shown below: Example 1 +10.3 Sign bit = 0 Exponent = 3, therefore exponent fi eld = 127 + 3 = 130, & bits 30 to 23 =10000010 The mantissa = 1.2875 which in binary representation = 1.01001001 1001 1001 1001...
To communicate with the S8000, the software needs to know which communications (USB) port the S8000 is connected to. On fi rst launch, the software will ask for the communications port number, which can be either automatically detected or manually selected.
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APPENDIX F S8000 Integrale User’s Manual Appendix F EC Declaration of Conformity 97102 Issue 9.4, March 2016...
The directives’ aim is to reduce the impact that electronic devices have on the environment. Michell Instruments is in full compliance with the WEEE Directive and is registered with an approved recycler (Registration No. WEE/JB0235YW) and treats the requirement of the directive and the protection of the environment with the utmost importance.
Equipment product sold into the EU market place as 22nd July 2017. However, the careful design policy of all Michell Instruments’ products continues to attain compliance in the shortest practical timescales and strives to ensure that less than 0.1% of total mass per product, of all non-compliant materials, appear within them.
Our continued review of the SVHC Candidate List and latest additions is to ensure we remain compliant. Michell Instruments maintains a hazardous material register in which MSDS data sheets are collated, and we will check that our suppliers will comply to REACH requirements for all materials and substances we use in the processes of our manufacturing.
APPENDIX G S8000 Integrale User’s Manual Return Policy If a Michell Instruments’ product malfunctions within the warranty period, the following procedure must be completed: Notify a Michell Instruments’ distributor, giving full details of the problem, the model variant and the serial number of the product.
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APPENDIX H S8000 Integrale User’s Manual Appendix H Return Document & Decontamination Declaration Michell Instruments...
Has the equipment been cleaned and decontaminated? NOT NECESSARY Michell Instruments will not accept instruments that have been exposed to toxins, radio-activity or bio-hazardous Work will not be carried out on any unit that does not have a completed decontamination declaration.
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