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Please fi ll out the form(s) below for each instrument that has been purchased. Use this information when contacting Michell Instruments for service purposes. Instrument Code Serial Number Invoice Date Location of Instrument Tag No Instrument Code Serial Number Invoice Date...
2.5.8 RS232/485 Port (Optional) ................15 2.5.9 Connection of Gas Supplies ................17 Internal Sample Pump (Optional) ............... 19 Conversion of S8000 to Rack Mount ..............20 OPERATION ....................21 General Operational Information ................ 21 Instrument Display ................... 22 3.2.1 Main Screen ....................23 3.2.2...
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S8000 User’s Manual 3.4.4 Data Logging ....................36 3.4.5 Frost Assurance System Technology (FAST) ..........37 3.4.6 STANDBY Mode................... 37 APPLICATION SOFTWARE ................38 Installation ....................... 38 Establishing Communications ................38 4.2.1 USB Communication ..................39 4.2.2 RS232/485 Communication ................40 4.2.3...
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S8000 User’s Manual Tables Table 1 Front Panel Controls and Indicators ..............6 Table 2 Rear Panel Controls and Indicators ...............8 Table 3 Main Screen Description ................23 Table 4 Operational Status Display ................ 24 Table 5 DCC Parameters ..................28 Table 6 Logging Parameters ...................
Michell instruments' worldwide offi ces contact information. Calibration The recommended calibration interval for the S8000 is one year, unless otherwise specifi ed by Michell Instruments Ltd. The instrument should be returned to the manufacturer, Michell Instruments, or one of their accredited service agents for re-calibration (go to www.michell.com for contact information).
S8000 User’s Manual Abbreviations The following abbreviations are used in this manual: Dynamic Contamination Correction FAST Frost Assurance System Technology MAXCOOL Maximum Sensor Cooling alternating current pressure unit (atmosphere) barg pressure unit (=100 kP or 0.987 atm) gauge bara pressure unit (absolute) °C...
INTRODUCTION INTRODUCTION The S8000 is a high precision instrument used for the measurement of dew point in air and other gases. Relative humidity, moisture content, and other calculated parameters based on dew point, pressure and temperature of the sample gas can also be displayed.
S8000 User’s Manual INTRODUCTION Operating Principle The system operates on the chilled mirror principle, whereby a gas sample is passed into the sensor housing and fl ows over the surface of the chilled mirror contained within. At a temperature dependent upon the moisture content in the gas, and the operating pressure, the moisture in the gas condenses out on the surface of the mirror.
S8000 User’s Manual INSTALLATION INSTALLATION Safety It is essential that the installation of the electrical and gas supplies to this instrument be undertaken by competent personnel. Unpacking the Instrument Figure 3 S8000 Packing Open the box (5) and unpack carefully as follows (see Figure 3) : Remove the accessories box (4).
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SD memory storage card Optics cleaning kit Allen Key SMM USB communications cable Pt100 temperature probe (optional) CAT5 ethernet cable (optional) Microscope (optional) If there are any shortages, please notify Michell Instruments immediately (see www.michell.com for contact information). 97488 Issue 4, August 2018...
2.3.1 Environmental Requirements The S8000 instrument should either be placed on a fi rm and level surface in a laboratory environment, or mounted into a standard 19" rack. Recommended ambient temperature +20 to +25°C (+68 to +77°F) although the instrument will operate, within specifi cation, at elevated ambient temperatures of up to +40°C (+104°F), providing the cooling...
S8000 User’s Manual INSTALLATION Front Panel Front Panel Figure 4 Item Name Description Used to cover the microscope port when not in use. Also Microscope to be used as a key to remove optics window (see Section Blanking Plug 5.3).
S8000 User’s Manual INSTALLATION Rear Panel 8 77 Rear Panel Figure 5 Item Name Description Usually slightly above atmospheric pressure in order to Gas Input Port maintain fl ow rate over the mirror, but can be up to a maximum of 20 barg depending upon application.
S8000 User’s Manual INSTALLATION Used for communication with the instrument over a network connection. RJ45 Ethernet See Section 4.2.3 for details on how to confi gure the Socket network settings. (Optional) See Section 4 for information on using and installing the application software.
S8000 User’s Manual INSTALLATION 2.5.1 Power Supply Input The AC power supply is a push fi t into the power input socket as shown in Figure 7 . The method of connection is as follows: Ensure that both ends of the power cable are potential free i.e. not connected to an AC power supply.
S8000 User’s Manual INSTALLATION 2.5.2 Analog Output Connections The three analog outputs can be confi gured to represent any of the directly measured or calculated output parameters. They are provided as 2-wire signals from a 6-way connector located on the rear panel of the instrument .
S8000 User’s Manual INSTALLATION For each output: Remove the terminal block fi tted into the analog output socket. Strip back the wire for the common (black) connection to the output, COM1 exposing approximately 6mm (0.25"). Insert the wire into the terminal way and screw into the block.
S8000 User’s Manual INSTALLATION WARNING: Alarm leads MUST be potential free when wiring to connector block. DANGER Electric Shock Risk Figure 8 Alarm Output Connectors For each output: Strip back the wire for the common (black) connection to the FAULT...
S8000 User’s Manual INSTALLATION 2.5.4 Remote PRT Probe (Optional) Rotate the body of the PRT probe connector until it locates in the socket labelled REMOTE TEMPERATURE (see Figure 10). Push the connector into the socket until it locks. Do not attempt to force it into the socket.
S8000 User’s Manual INSTALLATION 2.5.5 4-Wire PRT Output (Optional) These four terminal binding posts (Item 1, Figure 11), are provided for calibration and external monitoring purposes. Two pairs of lines are provided, two drive and two sense lines. One black (low) and one red (high) for the drive lines, and one black (low) and one red (high) for the sense lines.
S8000 User’s Manual INSTALLATION 2.5.7 Ethernet Port (Optional) The instrument features an optional RJ45 port for communication with the Application Software. Check the orientation of the connector and gently push it into the socket labelled Ethernet Port (Optional) Figure 12 To remove the connector, depress the small locking tab on the top and pull it out of the socket by holding the connector body.
S8000 User’s Manual INSTALLATION 2.5.9 Connection of Gas Supplies POSSIBLE INJURY! The tubing, valves and other apparatus attached to this instrument must be adequate for the maximum pressure which will be applied, otherwise physical injury to the operator or bystander is possible.
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S8000 User’s Manual INSTALLATION The sample inlet and outlet connections are either 6mm or ¼" Swagelok tube couplings ® (optional). The gas input connection must be made with 6mm or ¼" stainless steel tubing (the appropriate size for the connectors fi tted). The gas output connection for most applications can just be exhausted to atmosphere via 300mm (11.8") of PTFE...
S8000 User’s Manual INSTALLATION Internal Sample Pump (Optional) The internal sample pump can be used to allow measurement of static samples at atmospheric pressure. The pump can be be routed in to the sample loop or bypassed, depending on whether it is connected via the external tube link.
S8000 User’s Manual INSTALLATION Conversion of S8000 to Rack Mount Figure 17 illustrates the method for fi tting a rack mount instrument into a standard 19” rack. To fi t the unit proceed as follows: Rack Fixing Method Figure 16 Turn the unit on its left hand end and remove the four screws and washers from the side panel.
OPERATION OPERATION As supplied, the S8000 is ready for operation and a set of default parameters has been installed. This section describes both the general operation of the instrument and the method of setting it up and changing the default parameters (see Appendix E) - should this become necessary.
S8000 User’s Manual OPERATION Instrument Display The S8000 features a 5.7” color touch screen display. When the instrument is switched on an Initialising overlay will be shown while the menu system loads. Initialising Overlay Screen Figure 17 After the menu system has loaded, the Main Screen will show.
S8000 User’s Manual OPERATION 3.2.1 Main Screen READOUTS STABILITY GRAPH READOUTS READOUTS OPERATIONAL STATUS DISPLAY FLOW RATE MAXCOOL / STANDBY / SET UP DCC OFF / MEASURE OPERATE DCC ON Main Screen Layout Figure 19 Name Description Readouts These readouts display measured instrument parameters.
S8000 User’s Manual OPERATION 3.2.2 Customizable Readouts The three readouts on the Main Screen can be confi gured by the user to show any of the following parameters: • Dew point • Temperature • Temperature – Dew point • Relative Humidity, %RH •...
S8000 User’s Manual OPERATION 3.2.4 Setup Menu Screen The Setup Menu is used to adjust the operational parameters of the instrument, change the display setup and start or stop the data logging feature. Initially, when the Setup Menu Screen is opened a set of labelled icons is displayed.
S8000 User’s Manual OPERATION Numeric Input When entering a numeric value a virtual keypad will be displayed. Figure 21 Virtual Keyboard The allowable range will initially be shown at the top of the keypad, e.g. 0 50 Some parameters can be disabled by entering a value of 0, this will be indicated by 0[off] ...
S8000 User’s Manual OPERATION 3.2.5 Menu Structure MAIN SCREEN OUTPUT ALARM CLOCK ABOUT HELP LOGGING DISPLAY Display Hold Status Output Select Parameter Resolution Date Network Settings Output Type IP Address Period Filename Setpoint Primary Unit Time Reset Optics Interval Parameter...
S8000 User’s Manual OPERATION 3.2.6 DCC Screen Figure 23 Parameter Description HOLD Holds the values on the display while the instrument is in mode. Display Hold Available Input: On/Off Duration of the DCC cycle. Period Available Input: 1 to 59 minutes Reset Optics Triggers a reset of the optical signal level on the next DCC cycle.
S8000 User’s Manual OPERATION 3.2.7 LOGGING Figure 24 Logging Screen Parameter Description Status Displays the status of the current logging operation. Filename Displays the fi lename of the current log fi le. Time in seconds between recording readings in the log fi le.
Do not remove the SD Card or power off the instrument Logging in progress 110001 010001 Do not remove the SD Card or power off the instrument 001011 SD Card error Hardware error Contact Michell Instruments' service department Table 7 SD Card Status Indicators 97488 Issue 4, August 2018...
S8000 User’s Manual OPERATION 3.2.8 OUTPUTS % RH Outputs Screen Figure 25 Parameter Description Selects the output to be adjusted. Output Select Available Input: Output 1, 2 or 3 Selects the type of analog output signal to use. Output Type Available Input: 4-20 mA/0-20 mA/0-1 V The parameter used to control the selected output.
S8000 User’s Manual OPERATION 3.2.10 DISPLAY Display Screen Figure 27 Parameter Description Number of decimal places used when displaying parameters on the Resolution Main Screen. Available Input: 1, 2, 3 Temperature unit to be used on the display and menus.
Current date. Time Current time. Table 11 Clock Parameters 3.2.12 ABOUT (Network Settings) When using an S8000 that is fi tted with an Ethernet module this page is accessible via the About Screen. Figure 29 Network Settings Screen Parameter Description IP Address The IP address of the instrument.
S8000 User’s Manual OPERATION Operational Functions 3.3.1 Operating Cycle The default parameters set up for the instrument defi ne an operating cycle, see Figure Typical Operating Cycle Figure 30 At initial switch-on, the instrument enters a DCC cycle for 2 minutes. This heats the mirror to a default temperature of +20°C (+36°F) above the previously measured value...
S8000 User’s Manual OPERATION Operating Guide 3.4.1 DCC - Dynamic Contamination Control Dynamic Contamination Control ( ) is a system designed to compensate for the loss of measurement accuracy which results from mirror surface contamination. During the process the mirror is heated to a default temperature of 20°C above the dew point to remove the condensation which has formed during measurement.
3.4.3 Pressure Compensation As an option, the S8000 instrument can be fi tted with an internal pressure sensor that measures the sample gas pressure. The pressure measured by this sensor is then used internally as the basis for compensation for all of the pressure related parameters,...
FAST When turned on and is enabled, the S8000 makes an initial dew point measurement. If the initial measurement is between 0°C and -40°C then the mirror is driven down to below -40°C to ensure the formation of ice on the mirror surface. The instrument then continues operation as normal –...
When launching the application software, the Communications Setup screen will be displayed. The following sections explain how to establish communication with the S8000, depending on whether it is fi tted with a USB, RS232/485 or Ethernet module. Figure 31 Communications Setup Screen...
APPLICATION SOFTWARE 4.2.1 USB Communication Connect the S8000 to the PC using the supplied USB cable. Windows will recognize the instrument and automatically install the relevant drivers. If the driver installation has been successful then the Windows Device Manager will list the following driver (see...
4.2.3 Ethernet Communication Confi gure the network settings of the instrument. Refer to Section 3.2.12. Connect the S8000 to the network using the supplied Ethernet cable. Launch the application software and choose the Network Connection option. TCP Settings Click the button to enter the IP address of the instrument.
S8000 User’s Manual APPLICATION SOFTWARE Data Acquisition or Edit Variables Mode Once communication has been established, the Options Screen is displayed. Figure 34 Options Screen Michell Instruments...
S8000 User’s Manual APPLICATION SOFTWARE 4.3.1 Data Acquisition This mode of operation allows all measured instrument parameters to be graphed and logged in real time. Figure 35 Data Acquisition Screen Data Acquisition Control Toolbar Name Description Begin data acquisition and logging A fi...
S8000 User’s Manual APPLICATION SOFTWARE Instrument readings and status This area displays all measured instrument parameters and shows the status of the Fault, Process and Sensor Cooler Alarm. Graph Controls Name Description Plot Automatically advances the graph as new data is acquired...
S8000 User’s Manual APPLICATION SOFTWARE 4.3.2 Variable Edit The variable edit mode allows the instrument confi guration to be changed through the application software. On launch, it will automatically read and display the current values of each of the instrument variables.
S8000 User’s Manual MAINTENANCE MAINTENANCE There are no user-serviceable parts on the S8000, other than the removal and replacement of the AC power supply fuse and cleaning the mirror in the sensor. Safety This equipment operates from power supply voltages that can be lethal and at pressures (depending upon application) that could cause injury.
S8000 User’s Manual MAINTENANCE Fuse Replacement If the instrument fails to operate after it has been connected to an AC power supply (85 to 264 V AC, 47/63 Hz) and switched on, proceed as follows: If the power supply cable is fi tted with a fused plug, switch off the power supply, remove the plug, check and, if necessary, replace the fuse.
S8000 User’s Manual MAINTENANCE Sensor Mirror Cleaning WARNING Before removing the safety strap or opening the sensor housing it is essential to vent the system to atmospheric pressure, otherwise severe injury or damage to the equipment could result. Throughout the life of the instrument, periodic cleaning of the mirror surface and optics window may be required.
S8000 User’s Manual MAINTENANCE Clean the mirror surface and optics window with a cotton bud/Q- Tip soaked in distilled water. If the sensor has been exposed to oil based contamination then use one of the following solvents: methanol, ethanol, or isopropyl alcohol. To avoid damage to the mirror surface do not press too fi...
S8000 User’s Manual MAINTENANCE 5.3.2 Fitting the Microscope (Optional) To observe the frost formation on the chilled mirror surface, an optional microscope (Part No. S8K-RS-MCI) can be provided. The microscope allows direct viewing of the mirror surface, providing assurance that ice crystals have formed and that supercooled water is not present at temperatures below 0°C.
GOOD MEASUREMENT PRACTICE GOOD MEASUREMENT PRACTICE The S8000 is designed to operate in a fl owing gas stream. The sampling chamber, which enables a small sample of gas to be passed over a Peltier chilled, plated copper mirror, is designed to operate at pressures up to 1 barg (14.5 psig) (low pressure version), and up to 20 barg (290 psig) max (high pressure version).
S8000 User’s Manual GOOD MEASUREMENT PRACTICE Sampling Hints Measurement of moisture content is a complex subject, but does not need to be diffi cult. This section aims to explain the common mistakes made in measurement situations, the causes of the problem, and how to avoid them. Mistakes and bad practices can cause the measurement to vary from the expectation;...
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S8000 User’s Manual GOOD MEASUREMENT PRACTICE Sample Tubing Length The sample point should always be as close to the critical measurement point as possible, in order to obtain a truly representative measurement. The length of the sample line to the sensor or instrument should be as short as possible. Interconnection points and valves trap moisture, so using the simplest sampling arrangement possible will reduce the time it takes for the sample system to dry out when purged with dry gas.
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Before disconnecting the S8000 from the gas line it is essential to vent the system to atmospheric pressure, otherwise severe injury could result.
Michell Instruments for further information (for contact information go to www.michell. com). The under-mentioned item has been calibrated at the following points in the Michell Instruments’ Humidity Calibration Laboratory against Test Equipment traceable to the NATIONAL PHYSICAL LABORATORY, Middlesex, United Kingdom and to the NATIONAL INSTITUTE OF STANDARDS &...
S8000 User’s Manual PREPARATION FOR SHIPPING PREPARATION FOR SHIPPING For shipping purposes, the instrument should be packed into its original carton, the latter providing the recommended degree of protection during transit. To prepare the instrument for shipping, proceed as follows.
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S8000 User’s Manual APPENDIX A Appendix A Technical Specifi cations Michell Instruments...
S8000 User’s Manual APPENDIX A Appendix A Technical Specifi cations Dew-Point Sensor Performance Measurement Technology Chilled Mirror Accuracy ±0.1 °C (±0.18 °F) Reproducibility ±0.05°C (±0.09°F) -60 to +40°Cdp (-76 to +104 °Fdp) Measurement Range Operating Temperature -20 to +40°C (-4 to +104 °F) Range Low Pressure Version: 0 to 1 barg (0 to 14.5 psig)
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S8000 User’s Manual APPENDIX A Monitor Resolution User-selectable to 0.001 dependant on parameter °C and °F for dew point and temperature Measurement Units %RH, g/m , g/kg, ppm , ppm ), for calculated humidities Analog: 3 channels, user-selectable 4-20 mA, 0-20 mA or 0-1 V...
S8000 User’s Manual APPENDIX A Dimensions 178.5 mm 46.0 mm 7.028 ins 1.811 ins 440.0 mm 17.323 ins 342.9 mm 13.498 ins 34 mm 1.337 ins 97488 Issue 4, August 2018...
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S8000 User’s Manual APPENDIX B Appendix B Formatting SD Cards Michell Instruments...
Default allocation size. Volume label If required, in the box (4), Figure 43 Select Format enter a volume label e.g. S8000. The SD card requires a full format so leave Quick format box (5) unchecked. Start Click the button (6).
S8000 User’s Manual APPENDIX C Appendix C Calculations Water Content The accuracy of the humidity calculations was determined by comparing the displayed value to corresponding values calculated from the formulae below, using a PRT simulator to set a dew-point value and the Michell Humidity Calculator to calculate the water vapor pressure (wvp).
S8000 User’s Manual APPENDIX C Conversion of bara to psia and kPa Use a calibrated 4-20 mA source (Q0356) to simulate a range of applied pressures covering the instruments' full pressure measurement span of 0 to 25 bara (0 to 377 psia) (1.56 bar/mA).
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S8000 User’s Manual APPENDIX D Appendix D Modbus 97488 Issue 4, August 2018...
The tables in this Appendix list these registers, as they apply to the S8000 instrument, and specify the number and data formats that apply to each register.
Value Register Map All the data values relating to the S8000 are stored in holding registers. Each of these registers is two bytes (16-bits wide). Some of these registers contain instrument specifi c values e.g. its own unique system address, emitter drive values etc. and others are used to hold specifi...
S8000 User’s Manual APPENDIX D Default Address Address Read/ Register Register Function Value Write Confi g. Map Defi nition 0000* Instrument Address 0001H INSTID 0001 Dew point Value – Hi Word HUMIDITY_HI 0002 Dew point Value – Lo Word HUMIDITY_LO 0003 Ambient Temperature –...
S8000 User’s Manual APPENDIX D Table 20 Register Confi guration D Status Word Table 21 Register Confi guration E Units Table 22 Register Confi guration F Display Setting A Michell Instruments...
S8000 User’s Manual APPENDIX D Table 27 Register Confi guration L Table 28 Register Confi guration M The humidity values for sensors 1 & 2 are represented in IEEE-754 single precision fl oating point format, in order to cater for the wide range in the value of ppm .
S8000 User’s Manual APPENDIX E Appendix E Default Values The default values for the HMI Settings are as follows: Main Page Dew point Middle Bottom Flow Fixed Outputs 4-20 mA, dew point, -60 to +20 °C 4-20 mA, ppm , 0 to 3000 4-20 mA, fl...
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APPENDIX E S8000 User’s Manual Appendix F Quality, Recycling & Warranty Information Michell Instruments...
S8000 User’s Manual APPENDIX E Appendix F Quality, Recycling & Warranty Information Michell Instruments is dedicated to complying to all relevant legislation and directives. Full information can be found on our website at: www.michell.com/compliance This page contains information on the following directives: •...
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APPENDIX G S8000 User’s Manual Appendix G Return Document & Decontamination Declaration Michell Instruments...
Has the equipment been cleaned and decontaminated? NOT NECESSARY Michell Instruments will not accept instruments that have been exposed to toxins, radio-activity or bio-hazardous Work will not be carried out on any unit that does not have a completed decontamination declaration.
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