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Summary of Contents for matev FPS-PTO JD 4020
- Page 1 90579 Langenzenn T +49 (0) 9101 9087 -0 F +49 (0) 9101 9087 -20 info@matev.eu www.matev.eu Original Operating Manual Independent live power take off FPS-PTO JD 4020 for John Deere series 4020 2000 U/min CCW 2000 U/min CW Version 04/2011...
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Page 2: Table Of Contents
Table of contents Table of contents About this operating manual ................... 3 Safety ........................4 2.1. Intended use....................... 4 2.2. Qualification of personnel ................... 4 2.3. General safety instructions ..................4 2.4. Special safety instructions ..................5 2.5. Supplemental provisions..................... 5 Installation ........................ -
Page 3: About This Operating Manual
About this operating manual About this operating manual Dear customer! Thank you for purchasing this device, we appreciate your trust. Prior to using this device for the first time read this operating manual carefully and con- scientiously all the way through. Keep this operating manual where it is easily accessible. -
Page 4: Safety
Safety Safety Guidelines and instructions with which you must comply are summarized in this section. Personnel who install, operate and maintain the device, must have read and understood this operating manual. 2.1. Intended use The independent live PTO extends the crankshaft of the tractor to the front. It is used to power sweepers, front mowers, or similar implements that are driven with PTO shafts. -
Page 5: Special Safety Instructions
Safety 2.4. Special safety instructions Safety instructions are specified in this chapter that are also affixed as stickers on the im- plements Attention! Danger of injury due to moving parts. Remove the ignition key before performing maintenance tasks on the im- plement. -
Page 6: Installation
Preparatory measures The prerequisite for using the independent live PTO is that the tractor must already be equipped with the matev front power system 131 7142. 3.1.1. Drive the tractor onto the lift platform. Remove the battery. Remove the mounting bolts of the front floor panel, including the mounting bolts of the radiator on the floor panel. -
Page 7: Fig. 2 Locking Hook
Installation 3.1.3. Remove the locking hooks of the engine hood, and shorten the locking hooks as shown in the Fig. below. Shorten here Fig. 2 Locking hook Attention! Injuries can occur. Wear protective work clothing. 3.1.4. Make a cutout in the front holding plate of the battery as shown in the diagram be- low. -
Page 8: Mounting The Independent Live Pto
Installation 3.1.5. Make a cutout in the floor panel of the tractor as shown in the diagram below. Fig. 4 Floor panel with cutout 3.2. Mounting the independent live PTO 3.2.1. Mount the opening handle included in the scope of delivery of this independent live PTO, the locking hook, and the torsion spring on the holding plate. -
Page 9: Fig. 6 Mounting Parts Of The Pulley
Installation O-ring Ø38x2 Pulley Clamp ring Bolt M 12x110, 12.9 Clamping bushing Fig. 6 Mounting parts of the pulley Conical side to the inside Centering collar to the out- side Fig. 7 Clamp ring and clamping bushing 3.2.3. Fasten the universal joint shaft to the pulley with the aid of a torque wrench. The tightening torque is 42 Nm. -
Page 10: Fig. 9 Hydraulic Connections On The Gearbox
Fig. 9 Hydraulic connections on the gearbox 3.2.5. Mount the gearbox on the matev front lift 131 7142. The tightening torque is 50 Nm. Establish the electrical connection. Ensure that the hydraulic connection and the electrical connection are not damaged. -
Page 11: Fig. 11 Universal Joint Shaft
Installation Gearbox Bolts M8x16, 12.9 Fig. 11 Universal joint shaft 3.2.7. Mount the dismounted radiator and tighten all threaded unions of the mounting bolts and the connections. Fill the radiator. 3.2.8. Bore four sink holes for M6 countersunk bolts in the holding plate of the charge-air cooler and mount the small oil cooler of the gearbox. -
Page 12: Fig. 14 Gearbox Oil Fill Plug
Installation 3.2.9. Fill the gearbox with gear oil up to the oil fill plug. The types of oil that can be used are in section 5.2.5. Fig. 14 Gearbox oil fill plug 3.2.10. Mount the switch-on electronics on the cover plate of the universal joint shaft and fasten the sheet metal instead of the battery holder on the tractor. -
Page 13: Fig. 17 Extension Cable
Installation Fig. 17 Extension cable 3.2.12. Route the extension cable to a free switch bay in the cab. Remove the cover and connect the switch included with the scope of delivery for this independent live PTO to the cable. Switch Fig. -
Page 14: Fig. 20 Battery Holder In The Wheel Well
Installation Attention! If you are mounting the independent live PTO in a tractor that has a cab, follow the description in sections 3.2.15 and 3.2.16 3.2.15. Take the left rear tire off of the tractor. 3.2.16. Mount the M10 and M12 spacers in the tapped bores behind the left rear wheel in the gearbox block of the tractor. -
Page 15: Fig. 21 Electrical Connection
Installation Fig. 21 Electrical connection Attention! If you are mounting the PTO shaft in a tractor with frontloader, follow the description in sections 3.2.19 and 3.2.20 3.2.19. Remove the cross-member of the lower attachment hooks from the frontloader and cut an area out of the middle that matches the supplied conversion part. Fig. -
Page 16: Installation Is Complete
Installation Fig. 24 Frontloader mounted 3.3. Installation is complete 3.3.1. Tighten all threaded unions. To conclude ensure that all cables and hoses have sufficient clearance to moving parts and that no injury hazard exists. Remove all tools and loose parts from the tractor. Attention! ... -
Page 17: Operation
Operation Fig. 25 Tractor with independent live PTO Operation Attention! Before starting up the implement read the instructions on safety and han- dling for operation of the entire implement and connection to the tractor. 4.1. Coupling and uncoupling implements ... -
Page 18: Mounting The Universal Joint Shaft
Operation Attention! Damage can occur to the independent live PTO or to the tractor. Comply with the instructions in the operating manual provided by the manu- facturer of the universal joint shaft. Note! Mount the universal joint shaft as described in the original manual supplied by the manufacturer of the universal joint shaft. -
Page 19: Switching The Independent Live Pto On And Off
Operation Attention! There is an increased risk of accident due to the rotating PTO shaft. Do not enter the work area of the PTO shaft when it is rotating. For your own safety do not wear any loose clothing, belts, or any other loose items. -
Page 20: Maintenance
Maintenance Maintenance 5.1. Service After 5-10 operating hours with a new independent live PTO, or after a repair, check whether all bolts are still tightened to the correct torque. Check the hydraulic lines for leaks. After every 400 operating hours check all threaded connections for correct tighten- ing torque. -
Page 21: Repair
Take the parts to the collection points for residual waste, special waste, or recycle them depending on material. matev GmbH does not provide any disposal services. Warranty The general terms and conditions of matev GmbH apply. Page 21... -
Page 22: List Of Illustrations
List of illustrations List of illustrations Fig. 1 Radiators removed ......................... 6 Fig. 2 Locking hook ..........................7 Fig. 3 Cutout in the holding plate ......................7 Fig. 4 Floor panel with cutout ........................8 Fig. 5 Cutout for the handle of the engine hood locking mechanism ............8 Fig. -
Page 23: Ec Declaration Of Conformity
EC Declaration of Conformity for a machine to confirm compliance with the Machinery Directive 2006/42/EC and with the statutory provisions issued for the implementation of the Machinery Direc- tive. The manufacturer matev GmbH Nürnberger Str. 50 90579 Langenzenn declares that the machine...
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