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matev FPS JD-2036R Operating Manual

Front power system
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matev GmbH
Nürnberger Str. 50
90579 Langenzenn, Germany
T +49 9101 9087 -0
F +49 9101 9087 -20
info@matev.eu
www.matev.eu
Operating Manual
Carefully read chapter 3 all the way through before unpacking the
implement.
Prior to using the implement for the first time read this operating manual
carefully and conscientiously all the way through.
Keep this manual where it is easily accessible. This will enable you to refer
to important information and handling instructions as needed.
The operating manual is part of the implement. The operating manual must
always be provided with new and used machines.
FPS JD-2036R

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Summary of Contents for matev FPS JD-2036R

  • Page 1 F +49 9101 9087 -20 info@matev.eu www.matev.eu Operating Manual FPS JD-2036R Carefully read chapter 3 all the way through before unpacking the implement. Prior to using the implement for the first time read this operating manual carefully and conscientiously all the way through.
  • Page 2 Introduction Introduction Dear customer! Thank you for purchasing a product of matev GmbH, we appreciate your trust. You have acquired a quality product, if contrary to expectations you should have problems with the implement, contact your responsible sales partner. Company stamp – sales partner Prior to first use please read this operating manual carefully and conscientiously all the way through.

  • Page 3: Table Of Contents

    Table of contents Table of contents 1 ..... About this operating manual ....................4 2 ..... Safety ............................. 5 2.1 ..Intended use ........................... 5 2.2 ..Instructions for the owner......................5 2.2.1 ..Qualifications of personnel 2.2.2 ..Instruction 2.2.3 ..

  • Page 4: About This Operating Manual

    About this operating manual About this operating manual Prior to first use read this operating manual carefully and conscientiously all the way through. Keep this operating manual where it is easily accessible. This will enable you to refer to important information and handling instructions as needed. At transfer of the machine the owner of the machine receives instruction in the operation and maintenance of the machine from the owner's sales partner.

  • Page 5: Safety

    Safety Safety Guidelines and instructions with which you must comply, are summarized in this section. Intended use The implement must only be used in accordance with its specifications. Please read chapter 5.1 Intended use all the way through. All other uses are excluded. Non-intended use causes: ...

  • Page 6: General Safety Notices

    Safety 2.2.3 Accident prevention The safety regulations and accident prevention regulations are legally regulated in every country. The owner of the machine is responsible for compliance with the valid regulations. General safety notices In this section general safety notices/instructions are explained that are used in the subsequent sections.
  • Page 7 Safety Attention! Injuries due to fluid escaping under high pressure.  Comply with the notice in the operating manual. Attention! Danger of crushing due to moving parts.  Never reach into the crushing hazard zone if parts are moving or can move. Comply with the notice in the operating manual.

  • Page 8: Delivery And Transport

    Delivery and transport Delivery and transport Our implements are delivered in suitable packaging. Please comply with the valid occupational health and safety regulations when unpacking and use suitable hoists if necessary. Delivery on a pallet 3.1.1 Lift the implement off of the pallet Remove the protective packaging and the transport safeguard.

  • Page 9: Installation

    Installation Installation Danger! Severe injury to the operator or third parties occurs.  Switch off the tractor and remove the ignition key before mounting or dismounting the implements. Mounting the basic implement 4.1.1 Mounting the structural steelwork The basic implement is delivered in component parts. There are extension kits for cat. 0, cat. 1 and Scanframe.

  • Page 10: Fig. 3: Mounting The Connecting Piece

    Installation Mount the connecting piece. Two shims are provided. Use these to compensate tolerances. Fig. 3: Mounting the connecting piece Mount the lifting arm Fig. 4: Mounting of the lifting arm Mount the hitch. The options, hydraulic extension kit and extension kit cat. 1 are mounted together with the hitch.

  • Page 11: Installation Of The Hydraulic System

    Installation 4.1.2 Installation of the hydraulic system Screw the straight screw fitting G1/4"-8L into the cylinder connections. Mount the cylinders on the front power system. For the bolts with heads, ensure that the bolts are inserted from the inside and that the spring cotter pin is outside. Fig.

  • Page 12: Fig. 8: Hydraulic Cylinder Right

    Installation Connect the hydraulic cylinder to the pre-assembled hydraulic system with the hoses 2SC06-320-DKOL-DKOL45, as shown. Fig. 8: Hydraulic cylinder right 10. Mount the two adjustable elbows on L-threaded fittings (see Fig. 7) 11. Mount the 2SC06-900-DKOL-DKOL45 hoses on the left hydraulic cylinder as shown in the Fig.

  • Page 13: Fig. 11: Coupling Holder

    Installation 13. Secure the hoses with cable ties. 14. Mount the coupling holding on the tractor Fig. 11: Coupling holder 15. Mount the 2SN6-550-DKOL-DKOL90 hose on the 90° side of the plug couplings with the straight G1/4“-8L screw fitting and insert the couplings on the tractor. Fig.

  • Page 14: Mounting Of The Extension Kit Cat. 0

    Installation 17. If you then want to mount the extension kit cat. 1, fasten the front power system with the front three M12x50 screws. 18. If you are mounting the JD front protective grille in conjunction with the extension kit cat.

  • Page 15: Fig. 16: Installing The Side Plate

    Installation Mount the side plates (3), or the John Deere front protective grille with three DIN 6921-M12x50 screws, DIN 125-13 washers, and three DIN 985-M12 self-securing nuts. The screws are in the package of the basic implement (-> Fig. 1) Fig.

  • Page 16: Mounting Of The Extension Kit Cat. 1 With Quick Catch Hook

    Installation 4.2.2 Installation of lower link and coupling support cat. 0 Plug the lower link into lifting arm and secure the lower link with the bolts. Mount the coupling support on the lower link and the top link. For attachment select variant A or B.
  • Page 17 Installation Mounting the lower link cat. 1 Fig. 21: Lower link cat. 1 If you are attaching an implement or our quick-coupling triangle, always ensure that the top link is hooked in at the correct position, otherwise the tractor can be damaged.

  • Page 18: Mounting The Scanframe Extension Kit

    Installation Mounting the Scanframe extension kit Mount the top link and the lower link, as described in chapters 4.2.1 and 4.2.2. Adjust the top link to approx. 260 mm. Fig. 23: Top link adjustment gauge for Scanframe Mount the coupling support as shown in the Fig. below. Attention! ...

  • Page 19: Mounting The Hydraulic Extension Kit

    Installation Only peg here Fig. 24: Scanframe coupling support Mounting the hydraulic extension kit You can order the hydraulic extension kit with size 3 couplings or with size 2 drip-free couplings. Mount the holder for the hydraulic extension kit together with the hitch. If you have ordered the extension kit cat.

  • Page 20: Fig. 25: Mounting The Hydraulic Extension Kit

    Installation Coupling holder Top link holder cat. 1 Hitch Fig. 25: Mounting the hydraulic extension kit Mount the size 1 couplings on the 90° elbow of the hydraulic hose. Coupling BG1 GE threaded union ¼“-10L Fig. 26: Mounting the size 1 coupling Insert the couplings on the tractor hydraulic system and place the hoses on the tractor frame for the front power system, as shown in the Fig.

  • Page 21: Installation - Pressureless Return

    Installation Fig. 27: Hydraulic extension kit Mount the hydraulic hoses as shown in Fig. 27. Mount the BG3 couplings or BG2 drip-free pre-adjustable elbows 10L Retaining ring Coupling Clip cover Fig. 28: Mounting the couplings – hydraulic extension kit Secure the hydraulic lines with cable ties. Installation –...

  • Page 22: Fig. 29: Mounting The Pressureless Return On The Gearbox

    Installation device is sealed with a plug. If the tractor has a 2nd Control device, this is how the elbow in the gearbox must be replaced by the provided L-connection. Mount the provided L-threaded fitting on the gearbox. If your tractor has a 2nd control device then mount the pressureless return of the control device on the L- threaded fitting, otherwise seal the connection with the provided plug.

  • Page 23: Hydraulic Extension Kit

    Installation Fig. 31: Return on the tractor frame Fig. 32: Socket Lay out the hydraulic hose along the tractor frame to the front. Mount the coupling as shown in Fig. 32. Fasten the hydraulic line with cable ties. Hydraulic extension kit For the hydraulic extension kit a free hydraulic circuit must be present on the rear of the tractor.

  • Page 24: Installation Of The Front Pto Shaft

    Installation Installation of the front PTO shaft Mount the holder for the front PTO shaft on the front power system. Holder for drive shaft Fig. 34: Installation of the front PTO shaft on the front power system Mount the drive shaft on the holder Holder for drive shaft Protective pot Drive shaft...

  • Page 25: Fig. 36: Holder For Protective Tube, Rear

    Installation Mount the holder for the fastening of the protective tube on the tractor Holder Fig. 36: Holder for protective tube, rear Holder Protective tube, small Ø Fig. 37: Holder for protective tube, front Mount the protective tube with the provided rubber straps. The tube with the smaller diameter is fastened on the drive shaft.

  • Page 26: Mounting The Pressure Accumulator

    Installation Mounting the pressure accumulator The pressure accumulator serves as a shock absorber for heavy implements, when these are transported lifted out. Mount the holder with the pressure accumulator on the left side of the tractor. Fig. 38: Pressure accumulator Lay out the hydraulic hose for the front power system Connect the pressure accumulator on the lift cylinder with the L-threaded fitting.

  • Page 27: Installation Of The Hydraulic Arrest Kit For Control Lever

    Installation 4.10 Installation of the hydraulic arrest kit for control lever Arrest Fig. 40: Installation of the arrest kit 4.11 Installation of the hose clamp The hose clamp is available as a single and as double hose clamp. The holder is identical. Mount the holder on the tractor frame.

  • Page 28: Operation

    Operation Operation Attention! The front power system should not be charged with downward pressure via the tractor's hydraulic system! For implements that contact the ground or  roll on the ground in operation, the tractor hydraulic system must be switched to the float setting! Strictly comply with the manufacturer's recommendation! Danger! The front power system is not suitable for lifting people or for use as a work...

  • Page 29: Coupling And Uncoupling Implements

    Operation Coupling and uncoupling implements Note!  Comply with the axle loads specified by the tractor manufacturer Drive the tractor forward in front of the implement. Lower the front power system hydraulically. Drive slowly toward the implement until the coupling support of the tractor is under the coupling triangle of the implement.

  • Page 30: Front Power System In Conjunction With Frontloader

    Operation Front power system in conjunction with frontloader. 5.5.1 Front power system with extension kit cat. 0 Front power system in conjunction with the cat. 0 extension kit is optimized for operation with a John Deere 220R Frontloader. Fig. 45: Front power system with frontloader To operate the frontloader, the front power system must be brought into park position.

  • Page 31: Fig. 47: Lower Link Swung Up

    Operation Swing up the lower link. The cylinders engage on the locking mechanism. Remount the lower cylinder bolt without (without bore) Lock Cylinder bolt Fig. 47: Lower link swung up Swing up the top link and secure it with the bolt. Bolt Fig.

  • Page 32: Fig. 50: Arrest On The Coupling Support

    Operation With the option "arrest for coupling triangle" (order no. 8606) you can fasten the coupling triangle in parking position. To do this, it may be necessary to adjust the length of the top link. Arrest Fig. 49: Arrest for the coupling support cat. 0 If the arrest is not required, it can be fastened on the coupling support.

  • Page 33: Front Power System With Extension Kit Scanframe

    Operation To bring the front power system back into work position, proceed in the reverse sequence. The cylinders automatically engage in the lock. To prevent this, you can insert the bolt into the cylinder eye, the bolt attaches on the stop and you have one hand free to continue the installation.

  • Page 34: General Information

    Maintenance Maintenance General information Attention!  Personal injury or damage to the tractor and the implements can occur. Before each use, check all safety-relevant parts, the hydraulic connections, and all threaded unions. Service Attention!  Danger of injury due to moving parts. Remove the ignition key before performing maintenance tasks on the implement.

  • Page 35: Disposal

    Take the parts to the collection points for residual waste, special waste, or recycle them depending on material. matev GmbH does not provide any disposal services. Guarantee The General Terms & Conditions of matev GmbH provide information on the guarantee conditions. Technical data Front power system FPS-JD...

  • Page 36: List Of Illustrations

    List of illustrations List of illustrations Fig. 1: Front power system – basic implement ..................... 9 Fig. 2: Mounting of the side plate .......................... 9 Fig. 3: Mounting the connecting piece ........................ 10 Fig. 4: Mounting of the lifting arm ........................10 Fig.

  • Page 37: Eg - Declaration Of Conformity

    EC Declaration of Conformity for a machine to confirm compliance with the Machinery Directive 2006/42/EC and with the statutory regulations issued for the implementation of the Machinery Directive. The manufacturer matev GmbH Nürnberger Str. 50 90579 Langenzenn, Germany declares that the machine front power system and front PTO shaft FPS-JD –...

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