Shini SAL-430 Instruction Manual
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Shini SAL-430 Instruction Manual

Shini SAL-430 Instruction Manual

Self-contained hopper loader
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SAL-430/460
Self-contained Hopper Loader
Date: June, 2020
Version: Ver.B

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Summary of Contents for Shini SAL-430

  • Page 1 SAL-430/460 Self-contained Hopper Loader Date: June, 2020 Version: Ver.B...

  • Page 3: Table Of Contents

    Structure Characteristics and Working Principle ........12 2.1 Main Electrical Components Description ..........13 2.1.1 Microswitch .................. 13 Installation and Debugging ............... 14 3.1 Installation of SAL-430 / 460 ..............14 3.2 Installation Space ................... 15 Application and Operation................. 16 4.1 Control panel description ................ 16 4.2 Parameter Setting ..................
  • Page 4 Picture 1-2: Loading Capacity ................8 Picture 2-1: Working Principle ................. 12 Picture 2-2: Photoelectrical Sensor ..............13 Picture 3-1: Installation Methods (SAL-430/460) ..........14 Picture 3-2: Installation Space ................. 15 Pic.4-1：Description of operation panel keys ..........16 Picture 6-1: Filter Screen ................. 27...

  • Page 5: General Description

    Please read through this operation manual before using and installation to avoid damage of the machine and personal injuries. The SAL-430 / 460 series use a high voltage inductive motor with low noise level and long life. It also has an automatic reversal dust cleaning device.
  • Page 6 The manual contains instructions for both handling and servicing. Any modifications of the machine must be approved by SHINI in order to avoid personal injury and damage to machine. We shall not be liable for any damage caused by unauthorized change of the machine.

  • Page 7: Technical Specifications

    1.3 Technical Specifications 1.3.1 Outer Dimensions Mounting Base Specifications Picture 1-1: Outer Dimensions Table 1-1:Specifications Model SAL-430 SAL-460 Ver. Motor Type Inductive Blower power (kW) (50/60Hz) 0.37 0.75 Conveying pipe dia(Inch) 1.25 *Conveying capacity(kg/hr, 50Hz/60Hz) 200/220 300/330 Hopper capacity (L) Input voltage 3Φ,400VAC,50Hz...

  • Page 8: Loading Capacity

    1.3.2 Loading Capacity Picture 1-2: Loading Capacity 8(29)

  • Page 9: Safety Regulations

    1.4 Safety Regulations Please abide by the safety guide when you operate the machine so as to prevent damage of the machine and personal injuries. All electrical components should be installed by qualified electricians. Turn off main switch and control switch during repair and maintenance. Warning! High voltage! This mark is attached on the cover of the control box.

  • Page 10: Exemption Clause

    Shini (including employees and agents). Shini is exempted from liability for any costs, fees, claims and losses caused by reasons below: 1. Any careless or man-made installations, operation and maintenances upon machines without referring to the manual prior to machine using.
  • Page 11 4. Employing consumables or oil media that are not appointed by Shini. 11(29)

  • Page 12: Structure Characteristics And Working Principle

    2. Structure Characteristics and Working Principle SAL-430 / 460 series are suitable for conveying plastic granules. The blower makes vacuum of material hopper by drawing the air out. Materials will then be sent into material hopper. Picture 2-1: Working Principle 1.

  • Page 13: Main Electrical Components Description

    2.1 Main Electrical Components Description 2.1.1 Microswitch It is used to give control signals to make the motor start working after discharge of the material. Picture 2-2: Photoelectrical Sensor 1. 3: To be connected with signal wires 13(29)

  • Page 14: Installation And Debugging

    Make a careful study of this chapter before installation. The machine must be installed according to the steps below. Power supply should be connected by qualified electricians. 3.1 Installation of SAL-430 / 460 Picture 3-1: Installation Methods (SAL-430/460) 1. Notes for Installation and Positioning 1) Machine just can be mounted in vertical position.

  • Page 15: Installation Space

    Please connect SAL-430 / 460 series 230V model of machines with AC 3Φ, 230V 50Hz power supply and earth wire, and for SAL-430 / 460 series 400V model, please connect it with AC 3Φ, 400V 50Hz power supply and earth wire.

  • Page 16: Application And Operation

    4. Application and Operation 4.1 Control panel description Pic.4-1：Description of operation panel keys 16(29)
  • Page 17 Symbol Name Description ON/OFF Start/stop the machine MENU Enter or exit parameter setting Modify or confirm machine parameters Move the menus down, and reduce DOWN the value Move the menbus up, and increase the value FULL MAT.LIGHT FULL MAT.LIGHT It means full materials in the hopper It means the machine is mixing the BLENDING materials in the hopper...

  • Page 18: Parameter Setting

    4.2 Parameter Setting In OFF mode，Press , and enter parameter setting. Press to select parameter，press enter setting. Press modify parameters，press Confirm revision. E.g：set“Suction time setting” 15S In OFF mode，Press and enter parameter setting. Press key to select the function code F.01, and press to enter.
  • Page 19 Mixing mode The number of layers of mixing action when it starts mixing. For example: the suction time is 20sec, the mixing proportion is 10%, the number of layers is 2, and then the mixing action is 9s—1s ----9s---1s Set single layer’s working, and the suction time range is 5-99 secs.

  • Page 20: Alarm Program

    F.11 [F.10]-99 1.ENT key on the panel can be cancelled. 2.Turn on/off the power again. Corresponding action: A.04 The time waiting for motor stoppage (suitable for sal-430 / 460) . 0-99 F.12 20 secs. After motor starts, it only takes next action after the time secs.

  • Page 21: Parameter Setting

    1) If the motor is damaged, replace the motor. Motor overload alarm 2) The setting of thermal overload is wrong, When an overload alarm occurs, it adjust the setting value again. alarms for shutdown. Check the cause of motor overload and turn on the power again;...

  • Page 22: Data Resetting

    Cleaning filter screen The materials start to F.07 0 secs. 0-99 secs. discharge to the hopper Waiting motor stop F.12 3 secs. 0-99 secs. Waiting materials 5-99 secs. completely discharge to F.20 10 secs. the hopper Waiting for material 0-9990 secs. F.09 0 secs.

  • Page 23: Communication Address（Protocol Modbus-Rtu

    Communication Address（protocol modbus-RTU） Address (keeping Reading R/ Default Min. Max. Parameters Unit deposit Writing W Parameter Value Value zone） (decimal) Current action bit 0 shutdown bit 1 standby bit 2 absorb materials bit 3 wait for material discharge bit 4 cleaning the screen bit 5 wait for motor stopping bit 6 screen blockage alarm bit 7 shortage alarm...
  • Page 24 bit 1 standby bit 2 absorbing materials bit 3 waiting for material discharge bit 4 clean the filter screen bit 5 wait for motor stop bit 6 filter blockage alarm bit 7 shortage alarm bit8~bit15 undefined Startup & shutdown control startup shutdown Suction action time...
  • Page 25 bit 1 standby bit 2 cleaning the filter screen bit 3 wait for motor stopping bit 4 absorb the material bit 5 absorb the masterbatch material (mixing) bit 6 wait for material discharge bit 7 wait for circulating suction Bit 8 ~bit 15 undefined real-time information Input and output state 0 full...

  • Page 26: Trouble-Shooting

    5. Trouble-shooting Failures Possible Causes Solutions Motor and electnomagnetic Repair or replace. Motor does not work long after contactor failure. material discharged. Poor contact of microswitch. Adjust or replace Signal wire broken. Replace the signal wire. Motor keep on working Contactor malfunctions.

  • Page 27: Maintenance And Repair

    6.1 Filter Bag For SAL-430/460 series, filter bag are fitted. They need to be cleaned periodically or at the time when conveying capacity of the machine decreases. Firstly, disconnect the 4P heavy-duty connector which connected the blower to control box,then loosen the snap hook of the hoop cover, take down the hopper cover, take out the filter bag.

  • Page 28: Storage Hopper

    such as temperature rising, reduced air volume and higher noise level and vibration. All the above factors are liable to cause mechanical problems. 2) Check the status of blower perfomance. If the blower can not start or makes loud noises, repair or replace the motor. 3) The bearing, seal ring and silencer are consumable parts.

  • Page 29: Maintenance Schedule

    6.4 Maintenance Schedule 6.4.1 About the Machine Model: Manufacturing date: Ф Voltage: V Frequency: Hz Total power: 6.4.2 Check after Installation Check that the conveying hose is correctly connected. Check that the conveying hose is tightly connected. Check that the mounting base is tightly fixed. Electrical Specifications Voltage: Fuse burnt current: One phase...

This manual is also suitable for:

Sal-460

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