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Rockwell Automation Allen-Bradley PowerFlex 23PFC Installation Instructions Manual

Dc field controller
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Installation Instructions
Original Instructions
PowerFlex DC Field Controller
Bulletin Number 23PFC
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Summary of Contents for Rockwell Automation Allen-Bradley PowerFlex 23PFC

  • Page 1: Table Of Contents

    Installation Instructions Original Instructions PowerFlex DC Field Controller Bulletin Number 23PFC Topic Page Summary of Changes Product Advisories Product Overview Catalog Number Explanation Storage and Handling Required Tools/Components Required System Components Optional System Components Field Controller Nameplate Data Product Dimensions and Weights Enclosure Requirements Site Requirements CE Conformity...

  • Page 2: Summary Of Changes

    Class 1 Light-emitting Diode Product ATTENTION: Hazard of permanent eye damage exists when using optical transmission equipment. This product emits intense light and invisible radiation. Do not look into module ports or fiber-optic cable connectors. Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018...

  • Page 3: Product Overview

    • Store the packaged product at an altitude of less than 3,000 meters (10,000 ft.) above sea level. ATTENTION: Remove all loose packing materials, including the containers of desiccants (if any), from the field controller enclosure before you mount and energize the field controller. Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018...

  • Page 4: Required Tools/Components

    • PowerFlex DC Fiber-optic Interface option module, cat. no. 20P-S5H781, and one of these fiber-optic cable kits: • Cat. no. SK-20P-2950, 3 m (9.8 ft.) • Cat. no. SK-20P-29501, 5 m (16.4 ft.) Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018...

  • Page 5: Field Controller Nameplate Data

    Serial Number: *K20E0013* Product of Italy Rockwell Automation, 1201 S. 2nd St., Milwaukee, WI 53204, USA Frame Sizes Similar PowerFlex DC Field Controller ratings are grouped into two frame sizes (A and B) to make ordering spare parts and field controller dimensions simpler.

  • Page 6: Product Dimensions And Weights

    Frame A Field Controller Dimensions PORT NET A NET B mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) 267 (10.5) 359 (14.0) 287 (11.3) 7 (0.3) 250 (9.8) 275 (10.8) Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018...
  • Page 7 (in.) mm (in.) mm (in.) mm (in.) 311 (12.2) 275 (10.8) 16.5 (0.65) 7 (0.3) 388 (15.3) 375 (14.8) 350 (13.8) 380 (15.0) (1) Frame B catalog numbers 23PFCB570 and 23PFCD570 only. Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018...

  • Page 8: Enclosure Requirements

    PowerFlex DC Field Controller ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation cannot assume responsibility for the compliance or the noncompliance to any code, national, local or otherwise for the proper installation of this field controller or associated equipment. If codes are ignored during installation, a hazard of personal injury and equipment damage exists.

  • Page 9: Ce Conformity

    • PowerFlex DC field controllers can produce leakage current in the protective earthing conductor that exceeds 3.5 mA AC or 10 mA DC. The minimum size of the protective earthing (ground) conductor that is used in the application must comply with local safety regulations for high-protective earthing conductor current equipment. Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018...
  • Page 10 Conductive pollution or dry non-conductive pollution occurs, which becomes conductive due to condensation, which can be expected. The pollution generates persistent conductivity that is caused, for example, by conductive dust, rain, or snow. Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018...
  • Page 11 FN 3270H-20-44 23PFCD060 FN 258HV-75-34 – FN 3270H-80-35 23PFCD120 FN 258HV-130-35 – FN 3270H-150-99 500V 23PFCD245 FN 3359HV-320-99 – FN 3270H-250-99 23PFCD365 FN 3359HV-400-99 – FN 3270H-400-99 23PFCD570 FN 3359HV-800-99 – FN 3270H-800-99 Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018...

  • Page 12: Mount The Powerflex Dc Field Controller

    Remove Frame A Field Controller Lower and Terminal Covers You must remove both the lower protective cover and the power terminal cover on frame A field controllers to access the power terminals. 1.5 N•m (13.3 lb•in) 1.0 N•m (8.9 lb•in) Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018...

  • Page 13: Isolation Transformers / Ac Input Line Reactors

    • AC input frequency See Isolation Transformers on page for a list of recommended isolation transformers. See AC Input Line Reactors and AC Contactors on page for a list of recommended AC input line reactors. Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018...
  • Page 14 AC Line Amps Line Reactor kW AC Input Contactor Cat. No. Cat No. 23PFCB017 14.45 1321-3R18-A 0.75…3.7 100-C23D10 23PFCB060 1321-3R80-A 100-C60D10 23PFCB120 1321-3R160-A 30…37 100-D140D11 23PFCB245 1321-3RB250-A 45…56 100-D250ED11 23PFCB365 1321-3RB400-A 100-D420ED11 23PFCB570 1321-3R600-A 100-D630ED11 Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018...

  • Page 15: Ac Input Contactor

    See the Typical Power Wiring Diagram on page for an illustration of the voltage clamp installation location. ATTENTION: Do not remove AC power until the field controller output (load) current is zero. Equipment damage can occur. Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018...

  • Page 16: Ground The Powerflex Dc Field Controller

    (TN with one phase earthed) supply system. When operating a PowerFlex DC Field Controller from an IT or impedance-earthed supply system, only temporary operation is permitted after an earth fault is detected in the power system. Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018...

  • Page 17: Grounding For Installations In An Ungrounded Or High-Impedance, Neutral Ground, Or System

    If the PowerFlex DC field controller is installed in a system with an ungrounded wye neutral or with an impedance ground connection, see Ungrounded Wye Neutral or Impedance Grounded Connections Modifications on page 18. The table contains the modifications that are required for proper installation. Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018...
  • Page 18 PowerFlex DC Field Controller Power Distribution Rockwell Automation strongly recommends the use of grounded neutral systems for the following reasons: • Controlled path for common mode noise current • Consistent line to ground voltage reference, which minimizes insulation stress • Accommodation for system-surge protection schemes Delta/Wye with Grounded Wye Neutral Grounding the transformer secondary is essential to the safety of personnel and safe operation of the field controller.
  • Page 19 Frame B Pulse Transformer Circuit Board S9 Jumper Location Remove the front covers from the field controller to access the pulse transformer circuit board. See page for instructions. XI2CA 78 79 35 36 75 76 U2 V2 Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018...
  • Page 20 230V, ±10%, 3Ph 240V 400V, ±10%, 3Ph 420V 440V,±10%, 3Ph 460V 460V, ±10%, 3Ph 480V 480V ±10%, 3Ph 500V 500V, ±10%, 3Ph 520V (1) Voltage that is measured according to DIN 40 030 (09/93) Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018...

  • Page 21: Input Power Circuit Protection

    Provide a power source for the control power input that is stabilized and buffered from the power system transients. The control power for multiple field controllers can be fed from one source, as long as proper distribution protection is provided. Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018...

  • Page 22: Wire The Powerflex Dc Field Controller

    Steel Conduit/Tray Wiring Category Signal Definition Signal Example 2/3/4 Class 3/6 in. AC Power (less than Power 460V 3/Ph AC Lines 600V) (76/152 mm) 3/6 in. Control 24V AC/DC Logic PLC I/O (76/152 mm) Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018...
  • Page 23 PowerFlex DC Field Controller Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018...
  • Page 24 This section contains the specifications and requirements for the AC input and DC output power wiring connections. See Frame A Field Controller Power Terminal Locations and Frame B Field Controller Terminal Locations on page for terminal locations. Connect the field controller power wiring to the following terminals: Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018...
  • Page 25 Do not operate the field controller with the power terminal covers removed. Frame A Field Controller Power Terminal Locations 17 A Field Controller Example Bottom View Protective Covers Shown Removed 120 A Field Controller Example Bottom View Protective Covers Shown Removed Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018...
  • Page 26 “PTC Over Temp” fault (F16). This connection can cause noise sensitivity of the current threshold circuitry. If a thermal switch is used, a 1 kΩ resistor must be placed in series between the switch and one of the terminals. Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018...
  • Page 27 Terminals 78 and 79 Shown with 1 kΩ Resistor in Place of Temperature Sensor. Frame B Relay and Thermistor/Thermal Switch Terminal Block Locations Terminals 78 and 79 Shown with 1 kΩ Resistor in Place of Temperature Sensor. Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018...
  • Page 28 0.5 (4.4) SA-SB 0.8…1.5 0.8…2.5 18…14 0.5 (4.4) (1) See Cable and Wiring Recommendations on page for more information. Frame A Control Circuit Terminal Block Location Frame B Control Circuit Terminal Block Location Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018...
  • Page 29 11 12 13 14 15 16 17 18 19 20 A+ A- B+ B- Z+ Z- COM +V 9 10 11 12 13 14 15 16 17 18 19 20 Not used. Not used. Do not use - for engineering use only. Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018...
  • Page 30 See DIP Switch S15 Settings on page for switch configuration that is based on field based on the field – controller current-rating code. controller size. Not used. Leave set to the factory setting. – Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018...
  • Page 31 23PFCB120 23PFCB245 23PFCB365 23PFCB570 500V AC Input DIP Switch S15 Configuration Current Rating Frame Field Controller Cat. No. S15-1 S15-2 S15-3 S15-4 S15-5 S15-6 S15-7 S15-8 (Amps) 23PFCD017 23PFCD060 23PFCD120 23PFCD245 23PFCD365 23PFCD570 Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018...

  • Page 32: Install The Fiber-Optic Option Module

    Install an Optional 115V AC to 24V DC I/O Converter Circuit Board For instructions on how to install a 115V AC to 24V DC I/O converter circuit board, see Appendix G in the PowerFlex Digital DC Drive User Manual, publication 20P-UM001. Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018...

  • Page 33: I/O Wiring

    TB1…4 (1…40) 0.14…1.50 0.14…1.50 26…16 0.4 (3.5) (1) See Cable and Wiring Recommendations on page for more information. I/O Terminal Block Locations Terminal Block 3 Terminal Block 4 Terminal Block 1 Terminal Block 2 Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018...
  • Page 34 – – The total current draw is the sum of encoder power, digital outputs, and any other loads that are connected to terminal 19. PE ground PE ground to device chassis. – – Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018...
  • Page 35 19) is used for digital inputs 5…8, you must connect the Digital Input Common – – digital input common (terminal 35) to the +24V supply common (terminal 18). … Not Used – – Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018...
  • Page 36 1404 [Analog In1 Value] • View Signal Output: 385 [Volt Ref Out] Verify that DIP switch S9 is set to “On” (0…10V). See Control Circuit Board Jumper and DIP Switch Settings on page 30. Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018...
  • Page 37 24V DC external supply • Set Digital Input 2: Run Rev. Important: Programming inputs for 2- 134 [Digital In2 Sel] wire control deactivates the HIM Start = 7 “Run Reverse” and Jog buttons. Neutral/ +24V Common Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018...
  • Page 38 • No Changes Required Internal 24V DC supply Ready Fault Vlt Thresh Sourcing Digital Outputs • No Changes Required External External Neutral/ External 24V DC supply +24V DC Common Ready Fault Vlt Thresh Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018...

  • Page 39: Install The Protective Covers And Route I/O And Control Wires

    DPI cable connection for hand-held and remote options. DPI Port 3 or 2 Splitter cable that is connected to DPI Port 2 provides additional port. DPI Port 5 Cable connection for communication adapter (shown with front cover removed). Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018...

  • Page 40: Additional Resources

    3. Remove the HIM from the cradle on the field controller. 4. To install the HIM, insert it into the cradle on the field controller or connect the DPI cable. Additional Resources These documents contain additional information concerning related products from Rockwell Automation. Resource Description Provides detailed information on: •...
  • Page 41 PowerFlex DC Field Controller Notes: Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018...
  • Page 42 Rockwell Automation maintains current product environmental information on its website at http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page. Allen-Bradley, PowerFlex, Rockwell Automation, and Rockwell Software are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies. Rockwell Otomasyon Ticaret A.Ş., Kar Plaza İş Merkezi E Blok Kat:6 34752 İçerenköy, İstanbul, Tel: +90 (216) 5698400...

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