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Rockwell Automation 22A-A2P3H204 Quick Start Manual
Rockwell Automation 22A-A2P3H204 Quick Start Manual

Rockwell Automation 22A-A2P3H204 Quick Start Manual

Adjustable frequency ac drive

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PowerFlex 4 Adjustable
Frequency AC Drive
FRN 6.xx
This Quick Start guide summarizes the basic steps needed to install,
start-up and program the PowerFlex 4 Adjustable Frequency AC Drive.
The information provided Does Not replace the User Manual and is
intended for qualified drive service personnel only.
For detailed PowerFlex 4 information including EMC instructions,
application considerations and related precautions refer to the
PowerFlex 4 User Manual, Publication 22A-UM001... at
www.rockwellautomation.com/literature.
General Precautions
ATTENTION: The drive contains high voltage capacitors which take
time to discharge after removal of mains supply. Before working on
!
drive, ensure isolation of mains supply from line inputs [R, S, T (L1,
L2, L3)]. Wait three minutes for capacitors to discharge to safe voltage
levels. Failure to do so may result in personal injury or death.
Darkened display LEDs is not an indication that capacitors have
discharged to safe voltage levels.
ATTENTION: Equipment damage and/or personal injury may result
if parameter A092 [Auto Rstrt Tries] or A094 [Start At PowerUp] is
!
used in an inappropriate application. Do not use this function without
considering applicable local, national and international codes,
standards, regulations or industry guidelines.
ATTENTION: Only qualified personnel familiar with adjustable
frequency AC drives and associated machinery should plan or
!
implement the installation, start-up and subsequent maintenance of the
system. Failure to comply may result in personal injury and/or
equipment damage.
ATTENTION: This drive contains ESD (Electrostatic Discharge)
sensitive parts and assemblies. Static control precautions are required
!
when installing, testing, servicing or repairing this assembly.
Component damage may result if ESD control procedures are not
followed. If you are not familiar with static control procedures,
reference A-B publication 8000-4.5.2, "Guarding Against Electrostatic
Damage" or any other applicable ESD protection handbook.
ATTENTION: An incorrectly applied or installed drive can result in
component damage or a reduction in product life. Wiring or application
!
errors, such as, undersizing the motor, incorrect or inadequate AC
supply, or excessive ambient temperatures may result in malfunction of
the system.
Quick Start

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Summary of Contents for Rockwell Automation 22A-A2P3H204

  • Page 1 Quick Start PowerFlex 4 Adjustable Frequency AC Drive FRN 6.xx This Quick Start guide summarizes the basic steps needed to install, start-up and program the PowerFlex 4 Adjustable Frequency AC Drive. The information provided Does Not replace the User Manual and is intended for qualified drive service personnel only.
  • Page 2: Mounting Considerations

    English-2 Mounting Considerations • Mount the drive upright on a flat, vertical and level surface. Min. Panel Thickness Screw Size Screw Torque DIN Rail 1.9 mm (0.0747 in.) M4 (#8-32) 1.56-1.96 N-m (14-17 lb.-in.) 35 mm • Protect the cooling fan by avoiding dust or metallic particles. •...
  • Page 3: Specifications, Fuses And Circuit Breakers

    English-3 Specifications, Fuses and Circuit Breakers Drive Ratings Output Power Input Ratings Branch Circuit Protection Ratings Dissipation Catalog Number Voltage 140M Motor Min. Enclosure IP20 Open (2) (3) kW (HP) Amps Range kVA Amps Fuses Protectors Contactors Volume (in. Watts 100 - 120V AC (±10%) –...
  • Page 4: Power Wiring

    English-4 The AIC ratings of the Bulletin 140M Motor Protector Circuit Breakers may vary. See Bulletin 140M Motor Protection Circuit Breakers Application Ratings. Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240 Wye or Delta, 480Y/ 277 or 600Y/347.
  • Page 5: Control Terminal Block

    English-5 Refer to the PowerFlex 4 User Manual for recommendations on maximum power and control cable length. Control Terminal Block Refer to the PowerFlex 4 Important: I/O Terminal 01 is P036 I/O Terminal 01 User Manual for more [Start Source] always a coast to stop input except Stop Stop...
  • Page 6: Prepare For Drive Start-Up

    English-6 No. Signal Default Description Param. For external 4-20mA input supply 4-20mA In (3) Not Active P038 (input impedance = 250 ohm). Terminal should be connected to safety ground - PE when RS485 (DSI) Shield – using the RS485 (DSI) communications port. Only one analog frequency source may be connected at a time.
  • Page 7: Integral Keypad

    English-7 Integral Keypad Menu Description VOLTS Display Group (View Only) AMPS Consists of commonly viewed drive operating HERTZ conditions. PROGRAM FAULT Basic Program Group Consists of most commonly used programmable functions. Advanced Program Group Consists of remaining programmable functions. Fault Designator Consists of list of codes for specific fault conditions.
  • Page 8: Viewing And Editing Parameters

    English-8 See the PowerFlex 4 User Manual for more information on parameters. Viewing and Editing Parameters The last user-selected Display Group parameter is saved when power is removed and is displayed by default when power is reapplied. The following is an example of basic integral keypad and display functions. This example provides basic navigation instructions and illustrates how to program the first Program Group parameter.
  • Page 9: Display Group Parameters

    English-9 See the PowerFlex 4 User Manual for more information on parameters. Display Group Parameters Parameter Min/Max Display/Options d001 [Output Freq] 0.0/[Maximum Freq] 0.1 Hz d002 [Commanded Freq] 0.0/[Maximum Freq] 0.1 Hz 0.00/(Drive Amps × 2) d003 [Output Current] 0.01 Amps d004 [Output Voltage] 0/Drive Rated Volts 1 VAC...
  • Page 10: Advanced Group Parameters

    English-10 See the PowerFlex 4 User Manual for more information on parameters. Advanced Group Parameters Parameter Min/Max Display/Options Default A051 [Digital In1 Sel] 0/26 0 = “Not Used” 8 = “RampStop,CF” I/O Terminal 05 1 = “Acc 2 & Dec 2” 9 = “CoastStop,CF”...
  • Page 11: Fault Codes

    English-11 See the PowerFlex 4 User Manual for more information on parameters. Parameter Min/Max Display/Options Default A103 [Comm Data Rate] 0 = “1200” 3 = “9600” 1 = “2400” 4 = “19.2K” 2 = “4800” 5 = “38.4K” A104 [Comm Node Addr] 1/247 A105 [Comm Loss Action] 0/3 0 = “Fault”...
  • Page 12: Drive Dimensions

    Frame A - 22-JBAA Frame B - 22-JBAB U.S. Allen-Bradley Drives Technical Support Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, Email: support@drives.ra.rockwell.com, Online: www.ab.com/support/abdrives Publication 22A-QS001I-EN-P – June 2013 Supersedes Publication 22A-QS001H-EN-P – October 2009 Copyright © 2013 Rockwell Automation, Inc. All rights reserved.

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Allen-bradley powerflex 4