Rockwell Automation ARMORSTART 280D Getting Started

Rockwell Automation ARMORSTART 280D Getting Started

Distributed motor controller

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Introduction
ARMORSTART
MOTOR CONTROLLER —
SAFETY VERSION
Getting Started
BULLETIN 280D/281D
This guide provides the basic information required to start up your
®
ArmorStart
Distributed Motor Controller. Factory default settings
and information regarding installing, programming, and DeviceNet™
Node Commissioning are described here. For detailed information on
specific product features or configurations, refer to the ArmorStart
user manual, publication 280-UM004*-EN-P.
This guide is intended for qualified service personnel responsible for
setting up and servicing these devices. You must have previous
experience with and a basic understanding of electrical terminology,
configuration procedures, required equipment, and safety precautions.
You should understand DeviceNet network operations, including how
slave devices operate on a network and communicate with a
DeviceNet master. You should also be familiar with RSNetWorx™
for DeviceNet. You must use RSNetWorx for DeviceNet Revision
3.21 Service Pack 2 or later. This software package is referred to
often in this manual. Rockwell Automation product EDS files are
available on the internet at: http://www.ab.com/networks/eds
Note: The Bulletin 280D/281D Safety ArmorStart is suitable for
safety applications up to Safety Category 4PL e (T
assessment per ISO 13849-1:2008). T
available upon request.
QUICK START
®
DISTRIBUTED
Ü
V compliance letter is
.
Ü
V

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Summary of Contents for Rockwell Automation ARMORSTART 280D

  • Page 1 DeviceNet. You must use RSNetWorx for DeviceNet Revision 3.21 Service Pack 2 or later. This software package is referred to often in this manual. Rockwell Automation product EDS files are available on the internet at: http://www.ab.com/networks/eds Note: The Bulletin 280D/281D Safety ArmorStart is suitable for Ü...
  • Page 2: Installation

    Installation The ArmorStart Distributed Motor Controller is convection cooled. Operating temperature must be kept between -20…40°C (-4…104°F). Dimensions Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimensions are subject to change. Figure 1 Dimensions for Bulletin 280D Safety Product, IP67/NEMA Type 4 with Conduit Entrance Publication 280D-QS002A-EN-P - July 2009...
  • Page 3 Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimensions are subject to change. Figure 2 Dimensions for Bulletin 280D Safety Product, IP67/NEMA Type 4 with ArmorConnect™ Connectivity ArmorStart device with a 10 A short circuit protection rating ArmorStart device with a 25 A short circuit protection rating Publication 280D-QS002A-EN-P - July 2009...
  • Page 4 Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimensions are subject to change. Figure 3 Dimensions for Bulletin 281D Safety Product, IP67/NEMA Type 4 with Conduit Entrance Publication 280D-QS002A-EN-P - July 2009...
  • Page 5 Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimensions are subject to change. Figure 4 Dimensions for Bulletin 281D Safety Product, IP67/NEMA Type 4 with ArmorConnect Connectivity ArmorStart device with a 10 A short circuit protection rating ArmorStart device with a 25 A short circuit protection rating Publication 280D-QS002A-EN-P - July 2009...
  • Page 6: Power And Ground Wiring

    Wiring Power and Ground Wiring Table 1 provides the power and ground wire capacity and the tightening torque requirements. The power, control, ground, and safety monitor terminals will accept a maximum of two wires per terminal. Table 1 Power and Ground Wire, Size and Torque Specifications Terminals Wire Size Torque...
  • Page 7 Table 2 Power, Control, Safety Monitor, and Ground Terminal Designations Terminal Designations No. of Poles Description Safety Monitor Input Safety Monitor Input A1 (+) Control Power Input A2 (-) Control Power Common Ground 1/L1 Line Power Phase A 3/L3 Line Power Phase B 5/L5 Line Power Phase C Publication 280D-QS002A-EN-P - July 2009...
  • Page 8 Figure 6 Safety System Overview ArmorConnect Three-Phase Power Media DeviceNet Media I/O output The 1732DS Safety I/O module outputs to I/O input provided 24V DC power for control power to the ArmorStart - A1/A2 control power input Aux. Power The 1732DS Safety I/O module inputs will monitor the status of the safety-rated contactors inside the ArmorStart. Configuration of the Ü...
  • Page 9: Armorstart Safety With Armorconnect Connectivity

    ArmorStart Safety with ArmorConnect Connectivity ArmorStart devices with 25 A short ArmorStart devices with 10 A short circuit protection rating circuit protection rating Ground Three-Phase Power Receptacle Ground Three-Phase Power Receptacle Terminal Terminal A1/A2 -24V DC A1/A2 -24V DC Safety Monitor Control Power from Safety Monitor Control Power from...
  • Page 10: Terminal Designations

    Terminal Designations Terminal Description Color Code Designations Safety Monitor Input Brown Safety Monitor Input White A1 (+) Control Power Input Brown A2 (-) Control Power Common Blue Ground Green/Yellow 1/L1 Line Power - Phase A Black 3/L2 Line Power - Phase B White 5/L3 Line Power - Phase C...
  • Page 11 In industrial establishments where the conditions of maintenance and supervision ensure that only qualified persons service the installation, and where the exposed cable is continuously supported and protected against physical damage using mechanical protection, such as struts, angles, or channels, Type TC tray cable that complies with the crush and impact requirements of Type MC (Metal Clad) cable and is identified for such use with the marking Type TC-ER (Exposed Run)* shall be permitted between a cable tray and the utilization equipment or device as open wiring.
  • Page 12: Devicenet Network Installation

    If the operated interface is used in industrial establishments where the conditions of maintenance and supervision ensure that only qualified persons operate and service the ArmorStart's operator interface, and the installation is located so that inadvertent operation is minimized then other installation locations with acceptable access can be provided.
  • Page 13 EDS file stored on the computer. The EDS file defines how the software such as RSNetWorx for DeviceNet will communicate to the ArmorStart. Rockwell Automation product EDS files are available on the internet at: http://www.ab.com/networks/eds You must use RSNetWorx for DeviceNet Revision 3.21 Service Pack 2 or later.
  • Page 14: System Configuration Information

    ArmorStart User Manual, Publication 280-UM001*-EN-P. Using Automap feature with default Input and Output (I/O) assemblies The Automap feature available in all Rockwell Automation scanners will automatically map the information as shown below. If manual mapping is Publication 280D-QS002A-EN-P - July 2009...
  • Page 15 required, the information below can be used to map a device based on the default configuration. Table 3 Default I/O Messaging Data Default Message type Polled Consumed data size 1 byte (Rx) Produced data size 2 bytes (Tx) Default Input and Output (I/O) Assembly Formats The I/O assembly formats for the ArmorStart are identified by the value in parameter 11 (Consumed IO Assy.) and parameter 12 (Produced IO Assy.).
  • Page 16 Use the software to access the device parameters screen. By default the motor FLA is set to the minimum FLA setting for the device and the overload trip class is set to 10. Set these parameters to the desired values and download to the device.
  • Page 17: Quick Reference Troubleshooting

    Quick Reference There are four LEDs on the front of the ArmorStart that can provide an indication as to the health of the device. The following is a brief explanation Troubleshooting of the operation of each LED. Table 6 LED Status Indication Definition This LED will be illuminated solid green when control power is present and Power...
  • Page 18 Fault LED indications for Bulletin 280D and 281D ArmorStart Distributed Motor Table 8 Controller Fault LED Definitions Controllers Blink Definitions Possible Causes or Remedies Pattern Short Circuit The motor circuit protector has tripped, or the internal wiring protection algorithm has detected an unsafe current range.
  • Page 19 Bulletin 280/281 Parameters Table 9 Starter Display and Parameter Settings Parameter Name String Path (hex) Dflt Type Value Starter Display Phase A Current 002C – 01 – 08 32767 — xxx.x Amps Phase B Current 002C – 01 – 09 32767 —...
  • Page 20 Figure 10 Bulletin 280D ArmorStart Safety Product with Conduit Entrance Local Disconnect LED Status Indication 2 Outputs (Micro/M12) 4 Inputs (Micro/M12) Motor Connection DeviceNet Connection (Mini/M18) Ground Terminal Safety Monitor input from A1/A2 - 24V DC Control Power from 1732DS Safety I/O Module input 1732DS Safety I/O Module output Figure 11 Bulletin 281D ArmorStart Safety Product with Conduit Entrance Local Disconnect...
  • Page 21 Figure 12 Bulletin 280D ArmorStart Safety Product with ArmorConnect A1/A2 - 24V DC Control Power from Three-Phase Power Three-Phase Power 1732DS Safety I/O Module output A1/A2 - 24V DC Control Power from 1732DS Safety I/O Module output Safety Monitor input from Safety Monitor input from 1732DS Safety I/O Module input 1732DS Safety I/O Module input...
  • Page 22 Table 11 DeviceNet Media Description Length m (ft) Cat. No. Sealed KwikLink pigtail drops are Insulation 1 m (3.3) 1485P-P1E4-B1-N5 Displacement Connector (IDC) with integral Class 2 m (6.5) 1485P-P1E4-B2-N5 1 round cables for interfacing devices or power 3 m (9.8) 1485P-P1E4-B3-N5 supplies to flat cable 6 m (19.8)
  • Page 23 Table 12 Sensor Media ArmorStart I/O Description Pin Count Connector Cat. No. Connection Straight Female 889D-F4ACDM- Straight Male Input 5-Pin Straight Female 889D-F4AACDE- Right Angle Male DC Micro Patchcord Straight Female 879D-F4ACDM- Input 5-pin Right Angle Male 879D-R4ACM- DC Micro V-Cable Straight Female 889R-F3AERM- Straight Male...
  • Page 24 ArmorPoint and ArmorStart are registered trademarks of Rockwell Automation, Inc. Trademark List ArmorConnect, RSLogix5000, PLC, RSNetWorx, and SLC are trademarks of Rockwell Automation, Inc. DeviceNet and the DeviceNet logo are trademarks of the Open Device Vendors Association (ODVA). Publication 280D-QS002A-EN-P — July 2009 PN-45750 Copyright ©2009 Rockwell Automation, Inc.

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Armorstart 281d

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