Bradley Terreon TDB3104 Installation Instructions Manual

Bradley Terreon TDB3104 Installation Instructions Manual

54" semi-circular deep bowl washfountain with air metering valve
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TDB3104 with Push Button Air Valve
TDB3104 Juvenile Height with
Push Button Air Valve
TDB3104 TAS Height with
Push Button Air Valve
WF3204 with Push Button Air Valve
215-1470 Rev. H; EN 06-915
© 2007 Bradley Corporation
Page 1 of 29
2/8/07
Installation
Instructions
TDB3104
Terreon
®
54" Semi-Circular Deep
Bowl Washfountain with
Air Metering Valve
WF3204
Terreon
®
Extra Height 54" Semi-
Circular Classic Washfountain
with 9" Deep Bowl and
Air Metering Valve

Table of Contents

Pre-Installation Information . . . . . . . . . . . . . . . . . 2
Washfountain Rough-Ins . . . . . . . . . . . . . . . . . . 5-7
Drain Installation . . . . . . . . . . . . . . . . . . . . . . . . . .8
Drain Spud Installation . . . . . . . . . . . . . . . . . . . . .10
Valve and Tubing Connections . . . . . . . . . . . .15-17
Vernatherm Adjustment Procedure . . . . . . . . . . . .18
Terreon® Cleaning/Maintenance . . . . . . . . . . . . .19
Metering Air Valve Maintenance . . . . . . . . . .25-27
Cleaning the Strainer . . . . . . . . . . . . . . . . . . . .28-29
P.O. Box 309, Menomonee Falls, WI 53052-0309
TEL. 1-800-BRADLEY
http://www.bradleycorp.com
FAX 262-251-5817

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Summary of Contents for Bradley Terreon TDB3104

  • Page 1: Table Of Contents

    TDB3104 with Push Button Air Valve TDB3104 Juvenile Height with Push Button Air Valve TDB3104 TAS Height with Push Button Air Valve WF3204 with Push Button Air Valve 215-1470 Rev. H; EN 06-915 © 2007 Bradley Corporation Page 1 of 29 2/8/07 Installation Instructions...
  • Page 2: Pre-Installation Information

    Terreon® 54" Semi-circular Washfountain with Cylindrical Air Valve TDB3104, WF3204 Pre-Installation Information IMPORTANT: Read this entire installation manual to ensure proper installation. IMPORTANT: Flush all the water supply lines before making connections. IMPORTANT: Main water supply to the unit should be ON at all times. IMPORTANT: This installation manual and parts list should be filed by the owner’s maintenance department.
  • Page 3: Model Tdb3104 Washfountain Dimensions

    Installation Instructions Semi-Circular Washfountain Dimensions 32-1/4" (819) 5-1/4" (133) ADJUST TO TOWEL DISPENSER MOUNTING HOLES (152) 22-3/4" (577) 40" (1016) 15" (381 Bradley Corporation • 215-1470 Rev. H; EN 06-915 Terreon® 54" Semi-circular Washfountain with Cylindrical Air Valve 54" Semi-circular - side view Optional equipment may not comply with all ADA dimensional guidelines 6"...
  • Page 4: Model Wf3204 Washfountain Dimensions

    Terreon® 54" Semi-circular Washfountain with Cylindrical Air Valve TDB3104, WF3204 Semi-Circular Washfountain Dimensions (juvenile height) 5-1/4" (133) 22-3/4" (577) *34" (864) 15" (381 12-1/2" (318) Figure 1c 2/8/07 32-1/4" (819) 54" Semi-circular - side view Optional equipment may not comply with all ADA dimensional guidelines ADJUST TO TOWEL DISPENSER...
  • Page 5: Washfountain Rough-Ins

    Installation Instructions Semi-Circular Washfountain Dimensions 32-1/4" (819) 22-3/4" (577) 5-1/4" (133) 6" (152) 41" (1041) 15" (381 Bradley Corporation • 215-1470 Rev. H; EN 06-915 Terreon® 54" Semi-circular Washfountain with Cylindrical Air Valve Model WF3204 54" Semi-circular - side view Model WF3204 is not ADA compliant ADJUST TO TOWEL DISPENSER...
  • Page 6: Rough-In Specifications

    Terreon® 54" Semi-circular Washfountain with Cylindrical Air Valve TDB3104, WF3204 Rough-In Specifications Type A Drain - Supplies from below or through wall - Vent from below or through wall off-drain (mm) Figure 2a Type B Drain - Supplies from above - Vent through ceiling off trap inside pedestal (mm)
  • Page 7 Installation Instructions Rough-In Specifications continued . . . Type H Drain - Supplies from below or through wall - Vented through ceiling off trap inside pedestal (mm) Type O Drain - Supplies from above - Vented from below or through wall off drain (mm) Figure 2d...
  • Page 8: Installation Instructions

    Terreon® 54" Semi-circular Washfountain with Cylindrical Air Valve TDB3104, WF3204 Installation Instructions Step 1: Installing the drain 1. Rough in supply and drain piping as required for your installation (see pages 6-7 for rough-ins of the optional installations). 2. Assemble the drain to the dimension shown in Figure 3 for the bowl you are installing. NOTE: All piping shown in dotted lines to be supplied by installer.
  • Page 9: Bowl/Pedestal Mounting And Assembly

    Installation Instructions Installation Instructions continued . . . Step 2: Bowl/pedestal mounting and assembly 1. Position pedestal at desired location and mark the position of the (2) pedestal wall mounting locations and (2) pedestal floor mounting locations (see Figure 5b). TAS Option: Place TAS spacer on floor over the mounting holes.
  • Page 10: Drain Spud Installation

    Terreon® 54" Semi-circular Washfountain with Cylindrical Air Valve TDB3104, WF3204 Installation Instructions continued . . . Step 3: Installing drain spud in bowl NOTE: Seal between drain spud and drain hole with plumber’s putty (supplied by installer). 1. Loosely attach the drain spud to the bowl with the locknut and washer as shown in Figure 6. B Trap Option: Attach B Trap to drain spud.
  • Page 11: Air Valve Installation (A/O Drains)

    Installation Instructions Installation Instructions continued . . . Step 4a: Air Metering Valve assembly for A drain and O drain units without Tie Pipe option 1. Install hemmed end (not sharp end) of support tube with gasket onto bowl (see Figure 7). 2.
  • Page 12 Terreon® 54" Semi-circular Washfountain with Cylindrical Air Valve TDB3104, WF3204 Installation Instructions continued . . . 4. Place the actuator module assembly on top of sprayhead. Rotate until actuator module locks in with tie bar. Drop two 1/8" diameter tubes down to valve assembly and connect to the air valve. NOTE: Skip to number 5 for units without soap.
  • Page 13: Air Valve Installation (B/H Drains)

    Installation Instructions Installation Instructions continued . . . Step 4b: Air Metering Valve assembly for B and H units and units with Tie Pipe option 1. Install hemmed end (not sharp end) of support tube with gasket onto bowl (see Figure 9). 2.
  • Page 14 Terreon® 54" Semi-circular Washfountain with Cylindrical Air Valve TDB3104, WF3204 Installation Instructions continued . . . 4. Place the actuator module assembly on top of the sprayhead. Drop 1/8" diameter tube down to the valve assembly and connect to the air valve. Make sure the spray holes point away from the wall.
  • Page 15 Installation Instructions Installation Instructions continued . . . THERMOSTATIC MIXING VALVE ASSEMBLY FLEXIBLE HOSE CHECK STOP CHECK STOP Figure 11a Bradley Corporation • 215-1470 Rev. H; EN 06-915 Terreon® 54" Semi-circular Washfountain with Cylindrical Air Valve VALVE ASSEMBLY S45-2246 3/8" TUBE TO SPRAYHEAD AIR VALVE TIMER (DO NOT APPLY PIPE SEALANT...
  • Page 16: Valve And Tubing Connections

    Terreon® 54" Semi-circular Washfountain with Cylindrical Air Valve TDB3104, WF3204 Installation Instructions continued . . . Step 5: Valve and Tubing Connections NOTE: Flush supply lines before making connections. 1. Attach hot and cold flexible supply lines to mixing valve assembly, two places (see Figure 11a and Figure 11b).
  • Page 17 Installation Instructions Installation Instructions continued . . . NOTE: Flush supply lines before making connections. 4. Follow the procedures below and refer to Figure 12 when installing tubing to ensure that you achieve a leakproof seal. Install 3/8" supply tubing in the sprayhead using the male tube con- nector.
  • Page 18: Vernatherm Adjustment Procedure

    Terreon® 54" Semi-circular Washfountain with Cylindrical Air Valve TDB3104, WF3204 Installation Instructions continued . . . NOTE: The Vernatherm TMA valve is NOT factory preset. Upon installation, the temperature of this valve must be checked and adjusted to ensure delivery of a safe water temperature. Water in excess of 110°F (43°C) may cause scalding.
  • Page 19: Terreon® Cleaning/Maintenance

    Installation Instructions Cleaning/Maintenance Instructions for Terreon® Material Description: Terreon resin and is resistant to chemicals, stains, burns and impact. Surface damage can be easily repaired with everyday cleansers or fine grit abrasives. Routine Cleaning: Clean daily or as often as conditions require using a standard commercial or household cleaner such as Formula 409 Stubborn Stains: Remove tough stains with Ajax lightly sand in a circular motion with 240 grit wet/dry sandpaper.
  • Page 20: Stainless Steel Cleaning/Maintenance

    Terreon® 54" Semi-circular Washfountain with Cylindrical Air Valve TDB3104, WF3204 Cleaning and Maintenance Instructions for Stainless Steel Material Description: Stainless steel is extremely durable, and maintenance is simple and inexpensive. Proper care, particularly under corrosive conditions, is essential. Always start with the simplest solution and work your way toward the more complicated.
  • Page 21: Parts List

    Installation Instructions Soap Valve — Liquid — S09-007S Parts List Item Part No. Description 118-025 Valve Body 110-007 Packing Nut 135-001L Spring 125-001BU Washer 119-028 Plunger 161-014 124-001D Washer 142-002AH Washer - Stainless Steel * Not Illustrated This valve delivers a measured amount of soap with each upward stroke. The soap dispenser has been standard on washfountains since 1983 and is not well-suited for very thick lotion soaps.
  • Page 22 Terreon® 54" Semi-circular Washfountain with Cylindrical Air Valve TDB3104, WF3204 Soap Valve — Powdered — S09-010A Parts List Item Part No. Description 160-069 Screw, 1/4-20 RD 142-002X Washer, 1/4 Split-Lock S62-002 Agitator / Slide Assy. 192-004 Lever - Powdered Soap NOTE: Reducer plugs are available for use with fine granulated soap to reduce the flow.
  • Page 23: Soap Recommendations And Maintenance

    Installation Instructions Soap Maintenance Tips Quality soap dispensers require good quality soap and periodic maintenance to properly operate. Bradley soap dispensers will provide dependable, consistent operation over the long term when soap with reasonable viscos- ity and pH levels are used and when a minimal amount of periodic maintenance is performed on the valves. Soap thickness is determined by a measurement called viscosity.
  • Page 24: Sprayhead Troubleshooting/Repair Parts

    Terreon® 54" Semi-circular Washfountain with Cylindrical Air Valve TDB3104, WF3204 Sprayheads — Standard w/Neoprene Spray Ring Grommet NOTE: Repair kit does not include sprayhead grommet. Order as a separate item. Parts List Item Part No. Description 125-001DE Neoprene Washer-Top 139-031 Sprayhead Manifold 124-001AL Washer...
  • Page 25: Actuator Module Assembly Components

    Installation Instructions Actuator Module Components Duckbill Check * (198-010) Pushbutton Assembly (S08-324) Actuator Bracket (140-743) Metering Air Valve Maintenance Adjust Air Valve Meter Time NOTE: The air valve timer is located next to the tube connector on the air valve body. The timer is capped with a filter to prevent dirt build-up on the timer.
  • Page 26 Terreon® 54" Semi-circular Washfountain with Cylindrical Air Valve TDB3104, WF3204 AST4 Valve Repair Kits AST4 Valve Repair Kits Item Description Diaphragm Armature Spring AST 4 Valve Upper Body Magnet / Diaghragm Assembly AST 4 Valve Cover AST 4 Valve Clamp Nut AST 4 Valve Timer Assembly O-Ring, #2-012 AST 4 Valve Timer Cover...
  • Page 27: Metering Air Valve Troubleshooting

    Installation Instructions Metering Air Valve Troubleshooting Problem: Valve will not shut off. Cause: Timing mechanism is clogged. Solution: Clean and inspect timing mechanism: 1. If compressed air is available, blow water and debris from timer cover of timing mechanism. 2. Turn adjusting screw out all the way. Clean and inspect screw and valve body. 3.
  • Page 28: Thermostatic Mixing Valve Troubleshooting

    Terreon® 54" Semi-circular Washfountain with Cylindrical Air Valve TDB3104, WF3204 Thermostatic Mixing Valve Troubleshooting NOTE: Before attempting to troubleshoot the valve or disassemble the components, check for the fol- lowing conditions: • If stop/check valves are used, make sure that they are fully open. •...
  • Page 29 Installation Instructions Vernatherm™ Thermostatic Mixing Valve (S01-524) Repair Kit S65-259 Item Description Thermostat O-Ring O-Ring Strainer (173-028) Figure 14 Tempered Line Adapter Assembly (S39-685) Option Figure 15 Strainer 173-028 Bradley Corporation • 215-1470 Rev. H; EN 06-915 Terreon® 54" Semi-circular Washfountain with Cylindrical Air Valve TDB3104, WF3204 Nut 3/8-24 Hex Jam O-Ring...

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Terreon wf3204

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