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Related Manuals for HYDAC FILTER SYSTEMS ContaminationSensor CS 1939 Series
Summary of Contents for HYDAC FILTER SYSTEMS ContaminationSensor CS 1939 Series
- Page 1 CS 1939 ContaminationSensor Operating and Maintenance Instructions English (translation of original instructions) Valid from: - Firmware version V 1.00 - Hardware index A - Serial number: 002S01515K0001305 Documentation no.: 3978342c Keep for future reference.
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Page 2: Table Of Contents
Content Content Content ......................2 General ......................4 Imprint......................4 Documentation Representative ..............4 Purpose of this manual ................5 Target group of the manual ................. 5 Target group - Required qualifications/training ..........6 Illustrations in the manual ................7 Illustration of the layout ................ - Page 3 Content Operation ..................... 32 Applying SAE J1939 protocol ..............32 Parameter definition ................32 SPN definition ..................32 Evaluating measurement reports with FluMoS or FluMoT (only HSI-report) ....................33 Checking/resetting default settings ............34 Dialog menu ................... 34 Calibrating ContaminationSensor ............34 Resetting ....................
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Page 4: General
General General In this chapter, you will find helpful notes on handling these instructions. Imprint Publisher and responsible for the content: HYDAC FILTER SYSTEMS GMBH Postfach 1251 66273 Sulzbach / Saarland Germany Phone: +49 6897 509 01 Fax: +49 6897 509 9046 E-mail: filtersystems@hydac.com... -
Page 5: Purpose Of This Manual
General Purpose of this manual Before you use this product for the first time or if you have been asked to carry out other work on the product, please read this manual The use and the handling of the product described in the following, as well as its use, are not self-explanatory and are described in detail in this manual and the associated technical documentation. -
Page 6: Target Group - Required Qualifications/Training
General Target group - Required qualifications/training Persons who work on the product must be aware of the hazards associated with its use. Auxiliary and specialist personnel must have read and understood the operating instructions, in particular the General Safety Information and instructions, and applicable regulations before beginning work. -
Page 7: Illustrations In The Manual
General Illustrations in the manual You will find illustrations in this manual. You can find details regarding these in the following chapters. Illustration of the layout Chapter description Page number Edition date Seite x 200x-xx-xx Document language Documentation no. with index/ file name The documentation number with its index enables you to order another copy of the operating and maintenance instructions. -
Page 8: Representation Of Procedural Instructions
General Representation of procedural instructions There are these two following representations in the case of procedural instructions: Procedural instructions with a fixed sequence Procedural instructions, whose sequence must be complied with without fail are listed with sequential numbering (1., 2., 3., etc.). An example for procedural instructions with a fixed sequence: 1. -
Page 9: Signal Words And Their Meaning In The General Safety Information
General Signal words and their meaning in the general safety information In these instructions you will find the following signal words: DANGER DANGER – The signal word indicates a hazardous situation with a high level of risk, which, if not avoided, will result lethal or serious injury. WARNING WARNING –... -
Page 10: Representation/Explanation Of Pictograms
General Representation/explanation of pictograms The following are the safety symbols / pictograms in this manual. They indicate specific dangers to persons, property or to the environment. Observe these safety symbols / pictograms and act with particular caution in such cases. Always keep all symbols / pictograms intact and legible. Warning signs used These signs are listed for all general safety information and instructions in these operating instructions which indicate particular dangers to persons,... -
Page 11: Supplementary Symbols
General Signs used for the required specialist personnel These symbols show the required training/knowledge for installation work and/or maintenance work. Specialist personnel - Electrical Such persons have specific specialist training and several years' work experience. They are able to assess and perform the work assigned to them, they are also able to recognize potential dangers. -
Page 12: Exclusion Of Liability/Warranty
General Exclusion of liability/warranty For the warranty provided by us, please refer to our terms of delivery. They are made available to you at the conclusion of the contract at the latest. In addition, you will find these under www.hydac.com -> General terms and conditions. -
Page 13: General Safety Information
General Safety Information General Safety Information The product has been built according to the provisions, directives and standards valid at the time of delivery and satisfies the current safety requirements. Any residual hazards are indicated by the general safety information and are described in this manual. Observe all the safety and warning instructions attached to the product and always keep them up to date and easily legible. -
Page 14: Product Overview
Product overview Product overview The ContaminationSensor CS 1939 is a stationary measurement unit for the continuous monitoring of particulate contamination in hydraulic and lubrication systems. The ContaminationSensor is designed to be used in low- or high-pressure hydraulic and lubrication circuits and test benches where a small amount of oil (30–500 ml/min) is diverted for measurement purposes. -
Page 15: Scope Of Delivery
Product overview Scope of delivery The ContaminationSensor CS 1939 comes packed and factory-assembled. Please check the contents of the package to make sure everything is present. The following items are supplied: Qty. Description ContaminationSensor, CS 1939 (Model in acc. with the order - see model code) O-rings (4.8 x 1.78 mm, 80 Shore, FKM) (only for the connection type "flange connection") CD with operation and maintenance instructions... -
Page 16: Dimensions
Product overview Dimensions All dimensions in mm. ContaminationSensor CS 1939 Page 16 / 48 BeWa CS1939 3978342c V100 en-us 2019-10-08.docx 2019-10-08... -
Page 17: Proper/Designated Use
Product overview Proper/designated use Claims for defects or liability, regardless of the legal foundation, do not apply with incorrect or improper installation, commissioning, usage, handling, storage, maintenance, repair, use of unsuitable components or other circumstances for which the manufacturer is not responsible. The manufacturer assumes no responsibility for determining the interfaces for installation in a system or the installation, use or functionality of the product in this system. -
Page 18: Improper Use Or Use Deviating From Intended Use
Only use the product with permissible media. Any use extending beyond this or deviating therefrom shall not be considered intended use. HYDAC FILTER SYSTEMS GMBH will assume no liability for any damage resulting from such use. This risk is borne solely by the owner. -
Page 19: Technical Data
Product overview Technical Data General data Mounting position Any (recommended: vertical position) Self diagnostics continuously with error indication via status LED and display Measured variables Contamination classes according to ISO 4406 / SAE AS 4059 Service variables Flow Status Drive Temp °C and °F Permitted ambient temperature -30 …... - Page 20 Product overview Hydraulic data Permitted operating pressure maximum 350 bar / 5075 psi Hydraulic connection - Pipe or hose connection Thread G ¼ according to ISO 228 - Flange connection DN 4 Permitted measurement flow 30 … 500 ml/min rate Permissible viscosity range 1 to 1000 mm²/s 0 …80 °C / 32 …185 °F...
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Page 21: Decoding The Model Code Label
Product overview Decoding the model code label Details on the product identification are provided on the name plates on the unit and the components. -> Description Model -> For model code, see page 22 -> Part number -> Serial number Date ->... -
Page 22: Model Code
Product overview Model Code 1939 - 0 - 0 / - 000 Model ContaminationSensor Series 1939 Classification: ISO 4406 SAE AS 4059 (D) / >4 µm(c) >6 µm(c) >14 µm(c) > 21 µm(c) Interface / protocol: CAN / CAN SAE J1939 No display Electrical connection: Plug M12x1, 5-pin... -
Page 23: Storage And Transport
Storage and transport Storage and transport Store the product in a clean, dry place, in the original packaging if possible. Do not remove the packing until you are ready to install the unit. Rinse the ContaminationSensor completely with a suitable cleaning agent or flushing oil before putting it into storage. -
Page 24: Assembly, Installation And Commissioning
Assembly, installation and commissioning Assembly, installation and commissioning Design and placement Install the ContaminationSensor in such a way that the flow runs from bottom to top. Use the one (lower) port as the INLET and the other (upper) port as the OUTLET. -
Page 25: Mechanical Installation/Assembly
Assembly, installation and commissioning Mechanical installation/assembly Mount the ContaminationSensor as shown in the following examples: 1. Wall mounting: Mount to a wall using two cylindrical screws having an M8 hexagonal socket according to ISO 4762 and having a length of at least 40 mm. 2. -
Page 26: Hydraulic Installation/Assembly
Assembly, installation and commissioning Hydraulic installation/assembly Determine the operating pressure of the hydraulic system and see whether it is within the permissible flow range for the ContaminationSensor inlet. NOTICE Excessive operating pressure The ContaminationSensor will be destroyed. ► Note the maximum operating pressure of 350 bar / 5075 psi. Types of connection of ContaminationSensor If possible, install the ContaminationSensor so that fluid flows from bottom to top to avoid air collecting in the sensor. - Page 27 Assembly, installation and commissioning WRONG WRONG CORRECT Select the measurement point so that the sample measured comes from a turbulent location, with a good flow. For example: on a pipe elbow, etc. Install the ContaminationSensor near the measurement point to achieve as timely results as possible.
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Page 28: Flow Rate, Differential Pressure
Assembly, installation and commissioning and viscosity Flow rate, differential pressure characteristics and viscosity Differential pressure characteristics. All the values indicated in the figures below apply regardless whether the direction of flow is A->B or B->A. Note that the permissible measured volumetric flow is 30 … 500 ml/min. If you are unable to achieve the required flow values, we offer an extensive line of accessories with various conditioning modules. -
Page 29: Hydraulic Connection Of The Contaminationsensor
Assembly, installation and commissioning Hydraulic connection of the ContaminationSensor Observe the following sequence when connecting the sensor to the hydraulic system: Connect the return line to the OUTLET of the CS. G1/4 ISO 228 threaded connection, recommended diameter of line ≥ 4 mm. Then connect the other end of the return line to the system tank, for example. -
Page 30: Electrical Installation/Assembly
Assembly, installation and commissioning Electrical installation/assembly Pin assignment Assignment 9-36 V DC Supply voltage CAN H (SAE J1939) GND power supply CAN L (SAE J1939) HSI (HYDAC Sensor Interface) There is contact between the plug housing and the housing. ContaminationSensor CS 1939 Page 30 / 48 BeWa CS1939 3978342c V100 en-us 2019-10-08.docx 2019-10-08... -
Page 31: Connection Cable - Assignment / Color Coding
Assembly, installation and commissioning Connection cable - Assignment / Color coding Our accessories list on page 39 includes the required connection cables of various lengths with one connection plug (M12x1, 5-pole, according to DIN VDE 0627) and an open end. HYDAC accessory cable color coding is listed in the table below. -
Page 32: Operation
Operation Operation Applying SAE J1939 protocol The CS 1939 has a CAN 2.0B port with access to the SAE J1939 log. Whenever the CS is switched on, it sends an "Address Claiming" message to share its name and address with the other participants. The measurement values are not transmitted cyclically but rather called up by the PGN 61184 on request. -
Page 33: Evaluating Measurement Reports With Flumos Or Flumot (Only Hsi-Report)
Operation Evaluating measurement reports with FluMoS or FluMoT (only HSI- report) The Fluid Monitoring Software FluMoS is for reading and analyzing the measurement reports/measurement data. FluMoS light is available as freeware on the CD included in the delivery or as a download. You will find the link for the download on our homepage at www.hydac.com. -
Page 34: Checking/Resetting Default Settings
Operation Checking/resetting default settings Dialog menu User settings value HSI Slave address Measurement period Calibrating ContaminationSensor We recommend calibrating the sensor every two to three years unless otherwise specified. The authorized HYDAC service stations can be found in the "Customer Service / Service"... -
Page 35: Maintenance
Maintenance Maintenance The ContaminationSensor is maintenance-free. Clean the CS regularly, as described in the "Cleaning the ContaminationSensor" chapter. Cleaning the ContaminationSensor Clean the surface with a clean, damp cloth. Do not use any chemical cleaning agents as these may damage the film attached to the surface of the unit. -
Page 36: Customer Service Australia
Maintenance Customer Service Australia HYDAC Pty. Ltd. 109 Dohertys Road P.O. Box 224 AUS-3025 Altona North Phone: +61 392 72 89 00 Fax: +61 393 69 89 12 E-mail: info@hydac.com.au Customer Service Brazil HYDAC TECNOLOGIA LTDA Estrada Fukutaro Yida, 225 CEP 09852-060 Cooperativa BR-São Bernardo do Campo –... -
Page 37: Troubleshooting/Fault Rectification
Troubleshooting/fault rectification Troubleshooting/fault rectification The status LED displays the following status signals. Error- Description Rectification code Green No error No measures are required. Error during Reset the unit. automatic If the error remains, rinse the CS adjustment against the direction of flow. Contact HYDAC Service if the error still occurs. -
Page 38: Removing / Disposal
Removing / Disposal Removing / Disposal To decommission, proceed as follows: Disconnect and remove the electric connection to the product. Close any shut-off devices in the feed and return lines to the product. Depressurize the unit. Remove the hydraulic connection lines to the product. Remove the product. -
Page 39: Appendix
Appendix Appendix In this annex, you will find supplementary information on the product. Spare Parts and Accessories Spare Parts Description Part no. Qty. Operating and Maintenance Instructions 3978342 O-ring for the flange connection (4.8x1.78 - 6003048 80 Shore FKM) Socket plug (female) with 5 m line, ZBE 47S-05 3527626 shielded, 5-pole, M 12x1... -
Page 40: Glossary
Glossary Glossary Explanation of terms and abbreviations An explanation of terms and abbreviations follows below: On and switched on Off and switched off Alternating current Direct current Minimum Maximum INLET Inlet OUTLET Outlet AIR BLEED/VENT Ventilation/air bleed port DRAIN Draining connection Nominal Diameter German standard European standard... -
Page 41: Cleanliness Classes - Brief Overview
Glossary Cleanliness classes - brief overview Cleanliness class - ISO 4406:1999 In ISO 4406:1999, particle counts are determined cumulatively, i.e. > 4 µm >6 µm and >14 µm (manually by filtering the fluid through an analysis membrane or automatically using particle counters) and allocated to measurement references. -
Page 42: Overview Of Modifications - Iso4406:1987 <-> Iso4406:1999
Glossary Note: increasing the measurement reference by 1 causes the particle count to double. Example: ISO Code 18 / 15 / 11 says: Cleanliness class Particle count / ml Size ranges 1,300 – 2,500 > 4 µm 160 – 320 >... -
Page 43: Index
Index Index Firmware 1 Flange connection 20, 22, 26 Flow rate 28 Fluid temperature 20 Accessories 39 Fluid temperature range 20 ambient temperature 19 FluMoS 15, 33, 39 Assignment 30, 31, 41 FluMoT 33, 39 Auxiliary personnel 6 Forwarding agent 6 BLEED 40 Glossary 40 GND 30, 31... - Page 44 Index OUTLET 24, 26, 29, 40 Signal word 8, 9 Overview 42 signal words 8, 9 Size 42 Specialist personnel 5, 6, 11 Storage temperature 19, 23 Storage temperature range 19 Supply voltage 20, 30, 31 Power consumption 20 Protection class 19 Publisher 4 Target group 5, 6 Transport 6...
- Page 48 HYDAC FILTER SYSTEMS GMBH Industriegebiet Postfach 1251 66280 Sulzbach / Saar 66273 Sulzbach / Saar Germany Germany Tel: +49 6897 509 01 Central Fax: +49 6897 509 9046 Technology Fax: +49 6897 509 577 Sales Internet: www.hydac.com E-mail:...
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