Jasic JM-160C Operator's Manual

Jasic JM-160C Operator's Manual

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MIG Series
MIG/MAG/MMA Compact welding machines
Order code ! JM-160C,JM-175C, JM-180C, JM-200C

OPERATOR MANUAL

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Summary of Contents for Jasic JM-160C

  • Page 1: Operator Manual

    MIG Series MIG/MAG/MMA Compact welding machines Order code ! JM-160C,JM-175C, JM-180C, JM-200C OPERATOR MANUAL...
  • Page 2: Serial Number

    Your new product Thank you for selecting this Jasic Technology, Wilkinson Star product. This product manual has been designed to ensure that you get the most from your new product. Please ensure that you are fully conversant with the information provided paying particular attention to the safety precautions. The information will help protect yourself and others against the potential hazards that you may come across.
  • Page 3: Safety Precautions

    Safety Precautions These general safety norms cover both arc welding Insulate yourself from work and ground using dry insulating mats or covers big enough to prevent any physical contact machines and plasma cutting machines unless with the work ground. otherwise noted. Never touch the electrode if you are in contact with the work The equipment must only be used for the purpose it was ground, or another electrode from a different machine.
  • Page 4 Do not weld on coated metals, unless the coating is Replace the coverings and protections and close all doors removed from the weld area, the area is well ventilated, and when the intervention is finished, and before starting the while wearing an air-supplied respirator. The coatings on equipment.
  • Page 5 Keep your head and face away from the cylinder valve outlet RF Declaration when opening the cylinder valve. Equipment that complies with directive 2004/108/EC Always secure the cylinder safely concerning electromagnetic compatibility (EMC) and the technical requirements of EN60974-10 is designed for use in Never deface or alter any cylinder industrial buildings and not those for domestic use where electricity is provided via the low voltage public distribution...
  • Page 6: Product Overview

    Product Overview The unique electronic structure and air channel design in this series of machines provides efficient cooling of the power devices as well as improving the duty cycles of the machines. The design of the forced air-cooling system channel can effectively prevent the power devices and control circuits from being damaged by the dust introduced into the machine by the fan.
  • Page 7: Technical Data

    Technical data Model Technical Parameter Unit MIG160 MIG175 MIG180 MIG200 (JM-160C) (JM-175C) (JM-180C) (JM-200C) Rated input voltage AC230V±15% 50/60HZ Rated input power 10~160 10~175 10~180 10~200 Welding current range 20.4~26.4! 20.4~27! 20.4~27.2! 20.4~28! 11~26 11~26 11~26 11~28 Rated duty cycle No-load voltage Overall efficiency...
  • Page 8 Controls Front view Current control - MMA Power on LED Overheat LED Voltage control - MIG Wire speed control - MIG MIG / MAG switch Gas /No gas selector Push pull control socket “+” output terminal Euro torch connector - MIG “+”...
  • Page 9 Handle Push pull torch selector Burn back control Wire inch button Wire feed assembly Socket 1 Push pull torch power “+” Socket 2 Push pull torch power “-” Socket 3-9 Null...
  • Page 10: Installation

    Installation Unpacking Check the packaging for any signs of damage. Carefully remove the machine and retain the packaging until the installation is complete. Location The machine should be located in a suitable position and environment. Care should be taken to avoid moisture, dust, steam, oil or corrosive gases Place on a secure level surface and ensure that there is adequate clearance around the machine to ensure natural...
  • Page 11 feeding position on the drive roll matches the contact tip size of the welding torch and the wire size being used. Release the pressure arm of the wire feeder to thread the wire through the guide tube, and into the drive roll groove. Adjust the pressure arm, ensuring no sliding of the wire.
  • Page 12 Operation Before starting any welding activity ensure that you have Gas less MIG suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the The operation method is the same to MIG operation except area.
  • Page 13: Maintenance And Troubleshooting

    Maintenance and troubleshooting The following operation requires sufficient professional Troubleshooting knowledge on electric aspects and comprehensive Before arc welding machines are dispatched from the safety knowledge. Make sure the input cable of the factory, they have already been checked thoroughly. The machine is disconnected from the electricity supply and machine should not be tampered with or altered.
  • Page 14: Electrical Schematic

    Electrical schematic...
  • Page 15: Parts List

    Parts list JM-160C...
  • Page 16 Part no Description Part no Description 10044511 Main board 10041449 Spool for wire feeder 10041446 10044510 Control Board 10044512 Silicon bridge board 10041421 Wire feeder and line 10041723 Gas Nozzle 10041707 Fixing plate for control board 10041721 Silicon bridge heat sink 10037561 Knob 10041727...
  • Page 17 Part no Description Part no Description 10043884 Main Board 10041449 Spool for wire feeder 10041446 10043885 Control Board 10041412 Silicon bridge board 10041421 Wire Feeder and line 10041723 Gas Nozzle 10041707 Fixing plate for control board 10041721 Silicon bridge heat sink 10037561 Knob 10041727 Machine cover...
  • Page 18 JM MIG Series MIG/MAG/MMA WELDING MACHINE Order code ! JM-160C (MIG 160) JM-200C (MIG 200) © Wilkinson Star Limited Issue 1 January 2014 Product is subject to change without notice xvii...

This manual is also suitable for:

Jm-175cJm-180cJm-200c

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