Jasic MIG 450S Operator's Manual

Jasic MIG 450S Operator's Manual

Mig/mag/mma separate wire feed welding machine

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MIG Series
MIG/MAG/MMA Separate wire feed welding machine
Order code ! JM-272S (MIG 270S)
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JM-352S (MIG 350S)
JM-452S (MIG 450S)
OPERATOR MANUAL

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Summarization of Contents

MIG Series Product Introduction
Product Identification and Order Codes
Lists the JM MIG Series models: JM-272S, JM-352S, JM-452S.
New Product Welcome and Registration
Customer Registration Details
Collects purchase date, source, and serial number for warranty and support purposes.
Safety Precautions and Guidelines
General Safety Norms
Covers fundamental safety rules applicable to welding and plasma cutting equipment.
Electric Shock Prevention
Details essential measures to avoid electrical hazards during operation and installation.
Fume and Gas Safety
Advises on ventilation, fume extraction, and respiratory protection.
Safety Precautions and Guidelines
Burns and Radiation Protection
Explains how to protect skin and eyes from arc rays, heat, and sparks.
Noise and Moving Parts Safety
Recommends hearing protection and keeping clear of moving machine parts.
Fire and Explosion Prevention
Outlines steps to prevent fires caused by sparks, hot materials, and flammable substances.
Magnetic Field Risks
Warns about potential interference with medical devices like pacemakers.
Safety Precautions and Guidelines
Regulatory Declarations (RF/LF)
Addresses electromagnetic compatibility and power supply network considerations.
Material Disposal and Recycling
Provides guidance on proper disposal of the equipment and its materials.
Compressed Gas Cylinder Handling
Offers safety instructions for managing gas cylinders and regulators.
Product Overview and Features
MIG Series Capabilities
Describes the range of MIG, MAG, MMA, and gas-less welding options.
Advanced Technology Benefits
Highlights IGBT power devices, closed-loop control, and adjustable characteristics.
Welding Performance Aspects
Details stable arc, low spatter, excellent weld appearance, and MMA performance.
Design for Efficiency and Comfort
Discusses reduced size/weight, improved efficiency, and noise reduction.
Technical Data and Specifications
Model-Specific Technical Data
Presents comparative specifications for MIG 270S, MIG 352S, and MIG 452S models.
Machine Controls and Interface
Front Panel Controls and Displays
Details the digital meters, control knobs, switches, and operator feedback lamps.
Machine Controls and Interface
Rear Panel Connections and Switches
Identifies input power, outlets, fuse, and power switch on the rear of the unit.
Wire Feeder Unit Controls
Describes controls for wire spool, speed, inching, and voltage on the wire feed unit.
Internal Component Layouts
Left Side Internal Components
Illustrates PCBs, transformers, reactors, and capacitors on the left side.
Right Side Internal Components
Shows inductors, capacitors, modules, and switches on the right side.
Installation and Setup Guide
Unpacking and Machine Placement
Instructions for initial inspection, unpacking, and positioning the welding machine.
Power Connection and Grounding
Details the requirements for connecting the power supply and ensuring safety grounding.
MMA Welding Connections
Explains how to connect electrode holder and work clamp for MMA mode.
MIG Welding Connections
Describes connecting the torch, work clamp, and interconnection cable for MIG mode.
Installation and Setup Guide
Interconnection Cable and Wire Feeder Setup
Covers connecting cables, setting up the wire feeder, and threading wire.
TIG Welding Installation
Details connections and gas setup for scratch start TIG welding.
Operation and Welding Modes
MMA Welding Operation
Instructions for setting amperage, polarity, and inductance for MMA.
MIG/MAG Welding Setup
Guides on gas flow, arc condition adjustment, and parameter selection.
Shield Gas Selection
Explains the types of shield gases and their applications for MIG and MAG welding.
Operation and Welding Modes
MIG/MAG Welding Parameters
Covers setting current, wire speed, stick-out, and gas flow for optimal results.
TIG Welding Operation Details
Explains scratch arc ignition, gas valve operation, and training resources.
Maintenance and Troubleshooting Guide
Routine Maintenance Procedures
Outlines daily, monthly, and yearly tasks for machine upkeep.
Troubleshooting Common Issues
Provides guidance on identifying and resolving operational problems.
Protection LED Error Indicators
Explains the meaning of the Power LED and Overload LED status.
Maintenance and Troubleshooting Guide
Malfunction Analysis and Solutions
Details causes and solutions for various machine malfunctions.
Electrical Schematics Diagrams
Main Welding Machine Schematic
Presents the detailed electrical wiring diagram for the main unit.
Wire Feeder Electrical Diagram
Provides the electrical schematic for the wire feeder unit.
Product Information and Disclaimer
Model Codes and Version
Lists product order codes and manual issue details.

Table of Contents