Android Tablet as display device.Customers can connect the KLS controller to Android App in Android Phone if they order Bluetooth converter from Kelly Controls. KLS-H has a friendly I/O terminals for customers to hook up the batteries and motor easily.
(20) KLS-H controller included the fuse on the case.Not shunt is attached. (21) Cruise control.Only can be activated in forward direction. (22) KLS-H can support Broadcast type CAN Bus function.It is 250Kbps.CAN bus is not included in KLS-H controller by default.CAN bus is only an optional function for KLS-H.
22) Support motors with any number of poles. 23) Up to 70,000 electric RPM standard. (Electric RPM = mechanical RPM * motor pole pairs;Motor pole pairs=Motor poles/2). 24) KLS-H:Dust and water protected under sealed condition,IP66 25) KLS-8080H.The protection rating is IP54.
BLDC motor with three hall sensors.All KLS controllers can do regen brake function by default. 72:72V batteries. H:The motor controller included a plastic cover with a fuse.And KLS-H is IP66 rating without filling the silica gel by default.But KLS-8080H is IP54 rating. C:BroadCast type CAN bus protocol.
KLS72501-8080H 24-72 KLS72601-8080H 24-72 KLS72701-8080H 24-72 KLS96301-8080H 24-96 KLS96401-8080H 24-96 KLS96501-8080H 24-96 KLS96601-8080H 24-96 1.60V model: range of the batteries voltage is 18V-80V. 2.72V model: range of the batteries voltage is 18V-90V. 3.84V model: range of the batteries voltage is 18V-105V. 4.96V model: range of the batteries voltage is 18V-120V Chapter 3 Wiring and Installation 3.1 Mounting the Controller...
3.2 Connections 3.2.1 Pin definition of KLS-H Controller 1,The switch signal is valid to 12V on pin11 2,12V capacity is low.This 12V only can be used for LED or switch signals. 3,Boost and Brake analog regeneration mode used the same pin as pin2.
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(9) Relay: Main contactor driver. Blue (33)CAN-H:Green(Optional function) (7) PWR: Controller power supply (input). Pink (34)CAN-L:Dark Gray(Optional function) DJ7091Y-2.3-21 Pin Definition (15) Micro_SW: Throttle switch input. Gray (3) Throttle: Throttle analog input, 0-5V. Dark Green (1) Temp: Motor temperature sensor input. Raddle.
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3.2.2 Standard Wiring of KLS-HC Controller Figure 6: KLS-H controller standard wiring (Battery voltage can be used for controller supply)
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3.2.3 Optional wiring of KLS-HC controller The 12V input signal of the pin supplies the second braking function of the controller. Figure 7: Wiring of brake switch(12V): 12V is provided by external source. Figure 8: Wiring of brake switch(12V): 12V is provided by KLS-D controller on pin11 Figure 9: Wiring diagram for motor temperature sensor NOTE:The motor temperature sensor and brake switch used the different I/O port on latest...
A 4pin connector to RS232 port is provided to communicate with host computer for calibration and configuration. Figure 10: RS232 Interface on 4pin connector to RS232 converter Figure 11:SM-4P connector for communication interface on KLS-H controller 3.3 Installation Check List Before operating the vehicle, complete the following checkout procedure. Use buzzer code as a reference as listed in Table 1.
• Make sure the wire is connected correctly • Turn the PWR switch on. • The fault code will be detected automatically at restart. • With the brake switch open, select a direction and operate the throttle. The motor should spin in the selected direction.
Please download the instruction how to use Identification angle function from our website. www.kellycontroller.com/support.php 4.1 Step 1 (1) Low Volt: The min voltage of reporting this fault - Range 18~105 Controller will not operate when battery voltage is near the value so as to protect battery. Suggestion: Set according to the practical situation.By default,it is set at 18V.
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(7) TPS High Err: Hall active pedal, if higher than the value, report the fault of TPS Type. Range: 80~100 As you may know,the output of hall throttle from Kelly is about from 0.86V to 4.2V. Our controller will report 3.3 error code if the output of hall throttle is below 0.5V or above 4.5V by default.
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(14)Max output Fre: Max output frequency. Unit:Hz Functional description:It will affect the top speed of the motor. Suggestion: Set according to the practical situation, factory default is 1000Hz.Please don’t set it 1000Hz above. (15)Max Speed: Max Speed [rpm]. Range: 0~15000 By default,it is set at 4000.Software version 0109 can support 15000RPM settings in user program.
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0-5V throttle for the controller.If you don't choose the joystick,you operated the throttle in this way.The motor speed will increase when the throttle is from 0V to 5V. If you enable joystick for this controller in user program,you will start the motor from 2.5V position.2.6V to 5V is forward.2.4V to 0V is backward.
Boost function is just full throttle position when you turn on boost switch even if the throttle is not operated at all. The boost function is still based on limiting of the motor current and battery current settings in user program. If disabled,the controller can provide brake sensor regen mode on the same pin as pin2.In simple,boost and brake analog regen used the same pin as pin2.
High Temp Cut Out °C: Motor High Temp Cut Out, nominal value 130°C. Range: 60~170 Resume ° C: Motor High Temp Resume Temp, nominal value 110 ° C.The controller will resume work when the motor temp is at 110 degrees inside. Range: 60~170 4.3 Step 3 (1) RLS_TPS Brk %: RLS TPS Braking Percent, the percent of Releasing Pedal BRK in max braking.
(8) Brake Analog regen Brk%:It is used to adjust the max regen percentage of brake variable regen mode. This regen mode doesn't need brake switch to support any more for KLS controller. (8) Torque Speed KP: Speed Percent Kp in Torque Mode. Range: 0~10000 Factory set is 3000 Torque Speed KI: Speed Integral Ki in Torque Mode.
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2,Please connect the controller to user program by using an USB to RS232 cable and SM-4A DB9(RS232) Converter.
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Customers also can use a Z-TEK USB to RS232 cable and SM-4A DB9(RS232) Converter to connect the controller to an Android Tablet. The third option is customers can buy our Bluetooth converter to connect the controller to Android Phone.We don’t have to use SM-4A to DB9(RS232) converter any more when you use Bluetooth converter for programming the controller.
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Please check whether the Identification Angle item is at 85 or not.It is correct if identification angle item is at 85. 5,Please fill 170 in the identification angle item.And please click the write button.The user program will give a pop-up window which show the Write operation is successful.Please quit from the user program.Please turn off the power supply.
operation. 12,Please don't try to write 85 in the identification angle or reset the power supply if you don't see any error codes. 13,If the constant beep sound lasts above 5 minters and there are other error codes such as Identify error,hall err etc,please return to the first picture of user program.Please write 85 instead in identification angle by manual.
Identification angle operation. • Use a straight through RS232 cable or USB converter provided by Kelly to connect to a host computer. Provide >+18V to PWR(for a 24V controller, provide >+8V). Wire power supply return(supply negative) to any RTN pin.
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2. There may be excessive load on the +5V supply caused by too low a value of Regen or throttle potentiometers or incorrect wiring. 3. Controller is damaged. Contact Kelly about a warranty repair. 4. If this error code occurs,the relay function on plin9...
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Over temperature The controller temperature has exceeded 100℃. The ¤¤ ¤¤¤ controller will be stopped but will restart when temperature falls below 80℃. Throttle signal is higher than the preset ‘dead zone’ at Throttle error at ¤¤ ¤¤¤¤ power-up Power On. Fault clears when throttle is released. ¤¤¤...
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For more Information contact: Frikkie Combrink +27 73 070 8545 sales@zmsa.co.za Jo Smith +27 82 552 3917 jo@zmsa.co.,za +27 11 240 6900 info@zmsa.co.za www.zmsa.co.za...
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