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Sime DEWY EQUIPE BOX Series Manual
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Sime DEWY EQUIPE BOX Series Manual

Sime DEWY EQUIPE BOX Series Manual

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FOR THE INSTALLATION TECHNICIAN
CONTENTS
1
DEVICE DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page
2
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page
3
FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page
4
USE AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page
When turning the boiler on for the first time it is best to run the following checks:
- Make sure there are no flammable liquids or materials in the boiler's near vicinity.
- Make sure that electrical connections are correct and that the grounding wire is connected to a good
grounding system.
- Open the gas tap and check the seal on the fixtures including the burner.
- Make sure that the boiler is set to operate with the type of gas supplied.
- Make sure that the exhaust flue is free and/or correctly assembled.
- Make sure that any shutters are open.
- Make sure that the system was filled with water and that all air was drained.
- Make sure the distributor is not obstructed.
- Discharge any air in the gas pipes by using the pressure escape on the gas valve.
FONDERIE SIME S.p.A. located in Via Garbo 27 - Legnago (VR) - Italy declares that its hot water boilers, CE appro-
ved according to Gas Directive 90/396/CEE and equipped with safety thermostat calibrated to maximum 110°C,
are exempt from PED Directive 97/23/CEE application field because they meet the requisites foreseen in arti-
cle 1 comma 3.6 therein.
IMPORTANT
58
64
75
81

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Summary of Contents for Sime DEWY EQUIPE BOX Series

  • Page 1 – Discharge any air in the gas pipes by using the pressure escape on the gas valve. FONDERIE SIME S.p.A. located in Via Garbo 27 - Legnago (VR) - Italy declares that its hot water boilers, CE appro- ved according to Gas Directive 90/396/CEE and equipped with safety thermostat calibrated to maximum 110°C, are exempt from PED Directive 97/23/CEE application field because they meet the requisites foreseen in arti- cle 1 comma 3.6 therein.

  • Page 2: Device Description

    DEVICE DESCRIPTION 1. 1 INTRODUCTION easy to assemble, designed to work singu- 90/336/CEE, 73/23/CEE and Euro- larly or in sequence/cascade autonomou- pean regulation EN 483. “DEWY EQUIPE 60-120 BOX” are pre- sly. mixed condensation heating modules inten- They are designed and constructed to NOTE: Authorised personnel must turn ded only for heating, inter-connectible and mee t...
  • Page 3 1.2.2 “DEWY EQUIPE 180-240 BOX” DEWY EQUIPE 180 BOX 2405 630 (60 BOX) 1100 (120 BOX) 1730 FIXTURES M System supply G 2” (UNI - ISO 7/1) System return G 2” (UNI - ISO 7/1) Gas (Flange PN6-DN50) S3 Condensation drain ø 40 DEWY EQUIPE 240 BOX 2875 1100 (120 BOX)
  • Page 4 1.2.3 “DEWY EQUIPE 300-360 BOX” DEWY EQUIPE 300 BOX 3465 1100 (120 BOX) 1100 (120 BOX) 630 (60 BOX) 2830 FIXTURES M System supply (Flange PN6-DN80) System return (Flange PN6-DN80) Gas (Flange PN6-DN50) S3 Condensation drain ø 40 DEWY EQUIPE 360 BOX 3935 1100 (120 BOX) 1100 (120 BOX)
  • Page 5 TECHNICAL SPECIFICATIONS DEWY EQUIPE 60 BOX 120 BOX 180 BOX 240 BOX 300 BOX 360 BOX Nominal heat output (80-60°C) 57,0 113,9 170,9 227,8 284,8 341,7 kcal/h 49.000 98.000 146.900 196.000 244.900 293.900 Nominal heat output (50-30°C) 62,2 124,5 186,7 248,9 311,2 373,4...
  • Page 6 OPERATING DIAGRAM 1 Cascade supply probe 2 Hydraulic compensator 3 Thermometer 4 Cascade return probe 5 Condensation drain siphon 6 Gas valve 7 3.5 BAR safety valve 8 Fan 9 Heating probe (SM) 10 Safety thermostat 95°C 11 Exhaust thermostat 12 Primary exchanger 13 Diaphragm 14 Differential pressure switch...
  • Page 7 MAIN COMPONENTS 1 System return manifold 2 Gas manifold 3 Gas tap 4 System supply manifold 5 Gas valve 6 Fan 7 Ignition electrode 8 Detection electrode 9 Ignition transformer 10 Exhaust thermostat 11 Control panel 12 Exhaust analysis point 13 Air pressure switch 14 Heating probe (SM) 15 Safety thermostat 95°C...

  • Page 8: Installation

    INSTALLATION Installation is permanent and must exclu- – Additional safety valve kit code 8103825 360 BOX” heat modules can be installed in sively be performed by specialised and for modules “300-360 BOX” boiler rooms whose size and requirements qualified personnel, following all the - Hydraulic separator box/safety kit cod.
  • Page 9 with the products but, for further informa- dance with current standards and regula- collection. tion, you may directly contact GE Betz. tions. When dimensioning gas pipes from Only normal plastic civil drain pipes are For long-term protection agains corrosion the meter to the module, both capacity suitable to convey condensation to the and deposits, the use of inhibitors such as volume (consumption) in m...
  • Page 10 INDOOR INSTALLATION manifold positioned both on the module’s included in the polypropylene exhaust EXHAUST KIT right and left and the use of extension cod. manifold required for single and multiple 8102522/23, supplied separately, is only module installation, and the available acces- Refer to fig.
  • Page 11 DEWY EQUIPE 240 BOX - Left side exhaust manifold kit DEWY EQUIPE 240 BOX - Kit collettore fumi uscita lato dx and hydraulic separator box/safety kit e box contenitore separatore idraulico/kit sicurezze ISPESL Extension supplied separately cod. 8102522 Ø 160 Prolunga L.
  • Page 12 DEWY EQUIPE 300 BOX - Right side exhaust manifold Kit DEWY EQUIPE 300 BOX - Kit collettore fumi uscita lato dx ø 160 ø 200 DEWY EQUIPE 360 BOX - Right side exhaust manifold Kit DEWY EQUIPE 360 BOX - Kit collettore fumi uscita lato dx ø...
  • Page 13 EXHAUST MANIFOLD KIT COD. 8102511 EXHAUST MANIFOLD KIT COD. 8102510 KIT COLLETTORE FUMI ø 125 cod. 8102510 KIT COLLETTORE FUMI ø 160 cod. 8102511 “DEWY EQUIPE 120 BOX” “DEWY EQUIPE 60 BOX” “DEWY EQUIPE 60 BOX” “DEWY EQUIPE 120 BOX” Curve n°...
  • Page 14 KIT COLLETTORE FUMI cod. 8102514 SET ROOKGASVERDEELSTUK CODE 8102514 “DEWY EQUIPE 300 BOX” “DEWY EQUIPE 300 BOX” Curve n° 1 Curve n° 2 Curva n° 1 Curva n° 2 cod. 6296505 cod. 6296506 (A = 104 mm) (A = 78 mm) Cod.
  • Page 15 SAFETY KIT 6291965 – Expansion vessel 8 liters code 6245108, – Gaskets, nuts and fastening screws M16 connection pipe code 6227661, gaskets Safety kit assembly is mandatory. – Thermomet er 0-120° C 1/2” cod. and nipple. According to module fixture positions, kit 6146004 cod.
  • Page 16 2.8. 1 Electrical sequence/cascade and safety kit connection (fig. 7/a) “DEWY EQUIPE 120 - 180 - 240 BOX” DEWY EQUIPE 240 BOX DEWY EQUIPE 180 BOX DEWY EQUIPE 120 BOX SECTION CALDAIA 1 CALDAIA 3 CALDAIA 2 CALDAIA 4 BOILER 1 BOILER 2 BOILER 3 BOILER 4...
  • Page 17 HYDRAULIC SEPARATOR 2.9. 1 DEWY EQUIPE 60-120-180-240 BOX The hydraulic separator is supplied with Hiydraulic separator “DEWY EQUIPE 60-120-180-240 BOX” modules in a kit cod. 5196320 complete with gaskets, nuts and fastening screws (figure 8). WARNING: The hydraulic separator can be inserted in a specific protective case cod.
  • Page 18 CONNECTIONS 230V – 50 Hz single phase voltage is required using a fuse protected main swit- NOTE: SIME shall not be liable for any Each module is supplied with a power cord ch with at least 3 mm. between contacts.

  • Page 19: Features

    2. 1 0.2 “DEWY EQUIPE 120-180-240-300-360 BOX” sequence/cascade electrical connections Module are electrically connected to the 6- pole terminal board in the shunt box. To connect modules and power supply, see diagram in fig. 7/a. Fig. 12 2. 1 0.3 Installing the shunt box and cascade/sequence control unit supplied with kit code 8096311/12 The shunt box, containing the RVA 47 regulator, is simply assembled by fastening the pins in the housings on the bracket installed on every single...
  • Page 20 Blinking red fan fault led. 30 minutes after the fan turns off, the board attempts to restart it. To identify where the fault occurred in sequence/cascade installations, turn the CR/OFF/INV/RELEASE selector on each module to the ( ) position and check where the red fault led blinks. Insufficient water pressure blinking red led (*) Red ignition lock led:...
  • Page 21 TEMPERATURE PROBE ELECTRONIC IGNITION the burner, when power is restored, the boi- AND WATER PRESSURE ler will automatically start. TRANSDUCER Flame detection ignition is controlled by two electrodes that guarantee maximum safety Antifreeze system made up of the NTC hea- with intervention time, for accidental shut- AIR PRESSURE ting sensor that activates when the water...

  • Page 22: Use And Maintenance

    USE AND MAINTENANCE 4. 1 GAS VALVE Each single module is mass produced Gas valve with gas valve model SIT 848 SIGMA Air pressure switch (fig. 18). Fan socket (+) Mixer intake (–) Nozzle Digital pressure gauge Air signal intake Air/gas mixer Upstream pressure fixture Intermediate pressure fixture...
  • Page 23 SINGLE MODULE CALIBRATIONS GAS CONVERSION connections using soapy water or appropriate products. DO NOT USE NAKED FLAMES. – Close the gas cock. – Stick onto the casing panel the – Replace the injector (pos. 30) plate showing the relevant fee- and the relevant gasket (pos.
  • Page 24 CLEANING AND MAINTENANCE Scheduled generator maintenance must be performed annually by authorised techni- cians. SPIA GIALLA INTERMITTENTE BLINKING YELLOW LIGHT 4.4. 1 Chimney sweep function To check single module combustion, rotate the selector to position ( ) until the yellow led ( ) starts to blink (fig.
  • Page 25 Open the gas tap and turn on the module be performed annually by authorised be ordered from SIME. by rotating the selector knob to winter The green led ( ) turn on to indicate that...
  • Page 26 “DEWY EQUIPE 60 BOX” SINGLE MODULE MALFUNCTIONS SPIA ROSSA RED LIGHT – Ignition lock (fig. 3) If the burner does not light the red led ( ) turns on. To attempt ignition again, rotate the selector knob to ( ) and release it immediately after returning it to winter operations ( If it locks again, request an authorised...

This manual is also suitable for:

Dewy equipe 60 boxDewy equipe 120 boxDewy equipe 180 boxDewy equipe 240 boxDewy equipe 300 boxDewy equipe 360 box