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K-Line TRASHCUTTER 2740T Operators Safety Manual

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2740T
TRASHCUTTER
Operator &
Operator &
Safety Manual
Safety Manual
1023 W 9th St | PO Box 248, Grafton, ND 58237 | USA
74 Young Rd | PO Box 340, Cowra, NSW 2794 | AUS
new 2740 trashcutter op & safety manual.indd 1
new 2740 trashcutter op & safety manual.indd 1
© K-Line Ag 2019
6/12/2019 7:06:52 PM
6/12/2019 7:06:52 PM

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Summary of Contents for K-Line TRASHCUTTER 2740T

  • Page 1 Safety Manual Safety Manual 1023 W 9th St | PO Box 248, Grafton, ND 58237 | USA © K-Line Ag 2019 74 Young Rd | PO Box 340, Cowra, NSW 2794 | AUS new 2740 trashcutter op & safety manual.indd 1 new 2740 trashcutter op &...
  • Page 2 Would you li ke a co py of t h i s ma nual e mai le d t o you? S end yo ur re qu e st to m a rke ti ng @k-l ine . ne t .au o r sc an here: 2740T TRASHCUTTER OPERATOR &...
  • Page 3 USA - 1800 445 6882 AUS - 1800 194 131 The team here at K-Line Agriculture trust you enjoy a good season and prove the benefits of owning and operating a quality machine that is built to perform. Signed:...

  • Page 4: Table Of Contents

    OP & SAFETY MANUAL Table Of Contents FIELD OPERATION CUSTOMER LETTER Setting & Adjustment Speed Range LEGAL DISCLAIMER In Field Setup For 9m/12m (30ft/40ft) In Field Setup For 15m/18m (50ft/60ft) Angle Adjustment For Increased Soil Disturbance 26 INTRODUCTION Disc Angle Adjustment Centre Section Identifying The Machine Wing Wheel Angle Adjustment Tractor Requirements...

  • Page 5: Legal Disclaimer

    Service or the contents of the Service. K-Line Industries Pty Ltd reserves the right to make additions, deletions, or modification to the contents of this manual at any time without prior notice.

  • Page 6: Identifying The Machine

    We would call your attention to the fact that non-genuine parts and accessories are not recommended by K-Line. The use of such replacement parts frees K-Line from all liability and makes the warranty void. The installation and/or use of non-genuine parts may, because of technical characteristics of construction, modify or influence the performance of the machine negatively.

  • Page 7: Risk Management

    R I S K M A N A G E M E N T Risk management is the process of finding out what may cause an injury, deciding what may happen as a result, and doing something about it. The steps of risk management are: •...

  • Page 8: Risk Assessment Score Chart

    R I S K A S S E S S M E N T S C O R E C H A R T Figure 2 AT ALL TIMES COMPLY WITH RECOMMENDATIONS AND REQUIREMENTS OF THE MANUFACTURER AND THE ENVIRONMENTAL PROTECTION AUTHORITY 2740T TRASHCUTTER OPERATOR &...
  • Page 9 C O N T IN UE D C O N T IN UE D R I S K A S S E S S M E N T RISK REVISED CODE HAZARDS CONTROL SCORE RISK SCORE ADJUSTING & CLEANING MUST ONLY BE CRUSHING - WHEN DONE WHEN MACHINE IS LOWERED ADJUSTING AND CLEANING,...
  • Page 10 Ensure hydraulic system is fully primed. Pg 21 K-Line Ag has produced this manual as a guide for the operation of your machine. While every care and precaution has been taken in compiling this booklet, K-Line Ag carries no responsibility for errors and omissions. •...

  • Page 11: Safety

    S A F E T Y A L E R T ! ! S A F E T Y . . . Y O U C A N L I V E W I T H I T Y O U R S A F E T Y A N D T H E S A F E T Y O F O T H E R S I S I M P O R T A N T •...

  • Page 12: Safety Decal Placement & Quantities

    SAFETY DECAL PLACEMENT Figure 4 DECALS USED O N M ACHI NE 2740T Figure 5 IMPORTANT If safety signs have been damaged, removed, become illegible or parts replaced without decals, new decals must be applied. New decals are available from your authorized dealer or direct from factory.

  • Page 13: Safety Decals

    S A F E T Y D E C A L S *NOTE: NOT ALL DECALS GO ON ALL MODELS. (See previous page for details) A. 9WD-W022 E. 9WD-D01V B. 9WD-C023 G. 9WD-W021 C. 9WD-W05 D. 9WD-D04 H. 9WD-C04 F. 9WD-D01H I.
  • Page 14 S A F E T Y D E C A L S C ON T INUE D C ON T INUE D N. 9WD-W01 J. 9WDW-T5 0. 9WD-D01 K. 9WDD-T3 R. AUS SPEED STICKER MAX 32KPH/20MPH L. 9WD-W024 S. 9WD-W02 M.
  • Page 15 S A F E T Y D E C A L S C ON T IN UE D C ON T IN UE D *NOTE: WHEEL DEPTH STICKER: WHITE WITH CUT OUTS (SHOWN AS BLACK) U. 9WD-I02 Y. WHEEL DEPTH W.

  • Page 16: Safety Sign Care

    Replace safety signs that are missing or have become illegible. • Replaced parts that displayed a safety sign should also display the current sign. TO ORDER SAFETY DECALS CONTACT: USA: K-Line Agriculture Australia: K-Line Agriculture PO Box 567 PO Box 340...
  • Page 17 T Y R E S A F E T Y & P R E S S U R E S SERVICING PROCEDURES • Always cage tyres before seating beads. • Never exceed stated pressures when seating beads. • Do not attempt to mount a tyre unless you have the suitable equipment and experienced personnel.

  • Page 18: Hydraulic Operation & Safety

    H Y D R A U L I C O P E R A T I O N & S A F E T Y HYDRAULIC HOSE HOOK UP • For ease of hook up, hose grip handles are colour coded. •...

  • Page 19: Priming Hydraulic System

    S A F E T Y Hydraulic fluid escaping under pressure can have sufficient force to cause injury. Keep all hoses and connections in good serviceable condition. Failure to heed may result in serious personal injury or death. Escaping hydraulic fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving the pressure before disconnecting lines or performing work on the system.

  • Page 20: Hydraulic System Failure

    S A F E T Y IN THE EVENT OF HYDRAULIC SYSTEM FAILURE OR HYDRAULIC HOSE RUPTURE, YOU MUST FOLLOW THE STEPS SET OUT BELOW. Escaping Hydraulic fluid is dangerous and can cause serious injury or death. STEP 1: PREPARE FOR SHUTDOWN. STEP 4: APPLY THE LOCKOUT / •...

  • Page 21: Tractor Requirement

    S A F E T Y TRACTOR REQUIREMENTS 3-4.5 Horsepower x width of machine in feet 7.5-10.5 kilowatt x meter width of machine in meters Tractor weight must be the same as or greater than the towed unit. Hydraulic valves 3 x Double spool Hydraulic operating pressure 2800 PSI approximately...

  • Page 22: To Unhitch In Working Position

    S A F E T Y TO UN-HITCH IN WORKING POSITION 1. Stop tractor. 2. Operate tilt to lessen down pressure on working discs, but not to raise. 3. Use implement jack to support drawbar. 4. Release pin & disconnect hydraulic hoses from tractor & store.

  • Page 23: Transporting/Roading

    S A F E T Y TRANSPORTING/ROADING 1. Ensure towing unit weight is the same as or greater than the towed unit. 2. Ensure tires are correctly inflated. Pg 17 3. Check wheel nut tension. *NB - Pg 17 for wheel nut re-tensioning times 4 sequence.
  • Page 24 S A F E T Y BEWARE OF CRUSHING HAZARD WHEN ENGAGING & DISENGAGING SAFETY LOCKS & IN THE OPERATION OF THE WING FOLDING MECHANISM • Beware of pinch points in wing lift area when securing or releasing safety locks. •...

  • Page 25: Field Operation

    F I E L D O P E R A T I O N Lay flat bar adjustment SETTING & ADJUSTMENTS Before adjusting in the field YOU MUST: - Lower machine to ground level - Place machine in raised position & engage all safety locks. - Shut down engine.

  • Page 26: In Field Setup For 15M/18M (50Ft/60Ft)

    F I E L D O P E R A T I O N IN FIELD SETUP FOR 15M(50FT) 18M(60FT) 1. Set machine in working position. 2. Extend tilt rams until rear section sits slightly down at rear i.e. tilt rams not fully extended. 3.

  • Page 27: Disc Angle Adjustment Centre Section

    F I E L D O P E R A T I O N Release and tighten after adjustment DISC ANGLE ADJUSTMENT CENTRE For angle adjustment hole settings SECTION Adjust angle to correspond with wing angle adjustment (see figure 31) Figure 31 WING WHEEL ANGLE ADJUSTMENT Centre section adjustment system...

  • Page 28: Performing Maintenance

    Always use a safety support and chock the wheels. non-genuine parts and accessories are • Never use an implement jack to support the not recommended by K-Line. Use of machine. Only when doing maintenance. non-genuine parts and accessories • Never work under raised machine unless all releases K-Line from all liability and components are securely positioned and locked.

  • Page 29: Safety & Pressures

    A F T E R D E L I V E R Y C H E C K L I S T Check all pivot pins are fastened and anchor bolts are correctly tensioned. Follow tension specification. pg 17 3. Before mounting wheel to machine, check all hub and rim contact surfaces are undamaged and free of paint, dirt and grease.

  • Page 30: Exploded View Of Coulter Gang (8 Coulters)

    E X P L O D E D V I E W O F C O U LT E R G A N G ( 8 C O U LT E R S ) Figure 38 BOM ID PART NUMBER DESCRIPTION TOTAL 27000BPP01...

  • Page 31: Exploded View Of Coulter Gang (7 Coulters)

    E X P L O D E D V I E W O F C O U LT E R G A N G ( 7 C O U LT E R S ) Figure 39 BOM ID PART NUMBER DESCRIPTION TOTAL 27000BPP01...

  • Page 32: Imperial Bolt Torque Table

    I M P E R I A L B O L T T O R Q U E T A B L E Lubed means cleaned dry bolts lubricated with a standard medium viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggesting method.

  • Page 33: Metric Bolt Torque Table

    M E T R I C B O L T T O R Q U E T A B L E L u b e d m e a n s cl e a n e d d r y b o l t s l u b r i ca t e d with a s ta nd a r d m ed ium v i s c o si ty ma c h i n e o i l .

  • Page 34: Specifications

    2740 TRASHCUT TER SPECIFICATIONS OPERATING WIDTH APPROX. 12.2M (40.0FT) TRACTOR POWER RANGE 180-260 (HORSEPOWER) NO. OF DISCS WEIGHT APPROX. 7700KG (16978.5LB) TRANSPORT HEIGHT APPROX. 3.0M (9.8FT) TRANSPORT WIDTH APPROX. 3.5M (11.5FT) 2 X 265/70 R19.5 WHEEL EQUIPMENT 4 X 11.5/80 R15.3 TRANSPORT LENGTH 11M (36.1FT) Figure 42...

  • Page 35: Testimonial Permission Form

    Audio Video I give permission for K-Line to give interested clients my contact number to discuss my K-Line product _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...
  • Page 36 Thank you! 2740T TRASHCUTTER OPERATOR & SAFETY MANUAL new 2740 trashcutter op & safety manual.indd 36 new 2740 trashcutter op & safety manual.indd 36 6/12/2019 7:07:07 PM 6/12/2019 7:07:07 PM...
  • Page 37 SEND US A TESTIMONIAL EXPLAINING WHY YOU LOVE YOUR K-LINE AG PRODUCT, AND WE WILL SEND A FREE HAT! Send to marketing@k-line.net.au or scan here : 2740T TRASHCUTTER OPERATOR & SAFETY MANUAL new 2740 trashcutter op & safety manual.indd 37 new 2740 trashcutter op &...
  • Page 38 THIS PAGE IS LEFT INTENTIONALLY BLANK 2740T TRASHCUTTER OPERATOR & SAFETY MANUAL new 2740 trashcutter op & safety manual.indd 38 new 2740 trashcutter op & safety manual.indd 38 6/12/2019 7:07:07 PM 6/12/2019 7:07:07 PM...

  • Page 39: Warranty

    W A R R A N T Y K-LINE AGRICULTURE has been known over the last 22 years for supplying an ever expanding range of quality agricultural machinery. K-LINE AGRICULTURE warrants the products it manufactures and distributes to be free of defective materials and workmanship for a period of twelve months from date of purchase, to the first owner.
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  • Page 41: Warranty Registration Form

    • Before mounting, check with manufacturer of machine or consult engineer to ensure strength and balance of machine is adequate to accommodate the K-Line products you have purchased. • You must conduct a risk assessment, taking all risks into consideration before commissioning machine for use.
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  • Page 43: Warranty Request Form

    HECTARES WORKED: __________ I AGREE: 1. That in accordance with the warranty given by K-LINE AGRICULTURE, I have taken every reasonable precaution as is commonly expected in this industry in the operation of the machine. 2. This claim is not due to negligence, lack of maintenance, routine wear & tear or accidental damage &...
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  • Page 48: End Of Document

    END OF DOCUMENT 1023 W 9th St | PO Box 248, Grafton, ND 58237 | USA © K-Line Ag 2019 74 Young Rd | PO Box 340 ,Cowra, NSW 2794 | AUS new 2740 trashcutter op & safety manual.indd 48 new 2740 trashcutter op &...

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