K-Line Speedtiller 2945 Operators Safety Manual
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K-Line Speedtiller 2945 Operators Safety Manual

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2 9 4 5 R R I G I D
T R A I L I N G
S P E E D T I L L E R
OPERATOR &
OPERATOR &
SAFETY MANUAL
SAFETY MANUAL
1023 W 9th St | PO Box 248, Grafton, ND 58237 | USA
74 Young Rd | PO Box 340 ,Cowra, NSW 2794 | AUS
2945R RIGID TRAILING SPEEDTILLER
2945R Op manual.indd 1
2945R Op manual.indd 1
OPERATOR & SAFETY MANUAL
© K-Line Ag 2020
1
31/07/2020 11:32:31 AM
31/07/2020 11:32:31 AM

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Summary of Contents for K-Line Speedtiller 2945

  • Page 1 SAFETY MANUAL SAFETY MANUAL 1023 W 9th St | PO Box 248, Grafton, ND 58237 | USA © K-Line Ag 2020 74 Young Rd | PO Box 340 ,Cowra, NSW 2794 | AUS 2945R RIGID TRAILING SPEEDTILLER OPERATOR & SAFETY MANUAL 2945R Op manual.indd 1...
  • Page 2 Wo uld you li ke a copy of th is manual e m ai le d t o yo u? S e n d you r req uest to m arke ting @ k-l ine. net.au o r sca n he re: 2945R RIGID TRAILING SPEEDTILLER OPERATOR &...

  • Page 3: Customer Letter

    USA - 1800 445 6882 AUS - 1800 194 131 The team here at K-Line Agriculture trust you enjoy a good season and prove the benefits of owning and operating a quality machine that is built to perform. Signed:...

  • Page 4: Table Of Contents

    OP & SAFETY MANUAL Table Of Contents CUSTOMER LETTER LEGAL DISCLAIMER SPECIFICATIONS INTRODUCTION Identifying The Machine Tractor Requirements Defintions Used In This Manual Availability Of Genuine Parts Disc Arm Identification (Rear View) RISK MANAGEMENT 8-10 Identifying Hazards Monitor & Review Control Measures Risk Assessment Risk Control Risk Assessment Score Chart...
  • Page 5 FIELD OPERATION 25-34 Speed Range Speedtiller Start-Up Tips Tracking Adjustments Front Disc Gang Lateral Positioning & Standard Factory Setting 28-30 Adjustment Procedure Side Coulter Adjustment Excessive Trash Conditions Ram Stop Combinations Excessive Trash Conditions Clogging In Wet Soils Maintenance & Safety Performing Maintenance After Delivery Check-List Wheel Bearings...

  • Page 6: Legal Disclaimer

    Service or the contents of the Service. K-Line Industries Pty Ltd reserves the right to make additions, deletions, or modification to the contents of this manual at any time without prior notice.

  • Page 7: Introduction

    We would call your attention to the fact that non-genuine parts and accessories are not recommended by K-Line. The use of such replacement parts frees K-Line from all liability and makes the warranty void. The installation and/or use of non-genuine parts may, because of technical characteristics of construction, modify or influence the performance of the machine negatively.

  • Page 8: Risk Management

    R I S K M A N A G E M E N T Risk management is the process of finding out what may cause an injury, deciding what may happen as a result, and doing something about it. The steps of risk management are: •...

  • Page 9: Risk Assessment Score Chart

    R I S K A S S E S S M E N T S C O R E C H A R T Figure 5 AT ALL TIMES COMPLY WITH RECOMMENDATIONS AND REQUIREMENTS OF THE MANUFACTURER AND THE ENVIRONMENTAL PROTECTION AUTHORITY 2945R RIGID TRAILING SPEEDTILLER OPERATOR &...

  • Page 10: Risk Assessment Table

    C ON TINUE D C ON TINUE D R I S K A S S E S S M E N T RISK REVISED CODE HAZARDS CONTROL SCORE RISK SCORE ADJUSTING & CLEANING MUST ONLY BE CRUSHING - WHEN DONE WHEN MACHINE IS LOWERED ADJUSTING AND CLEANING, OR IN TRANSPORT POSITION AND ONLY 1(A).

  • Page 11: Important Notice (Must Read)

    For further information influence of Drugs & Alcohol. please contact : • K-Line Ag can not be held responsible for any injury, death or property damage in the process of US: 1800 445 6882 assembling this machine. AU: 1800 194 131 •...

  • Page 12: Safety

    S A F E T Y A L E R T ! ! S A F E T Y . . . Y O U C A N L I V E W I T H I T Y O U R S A F E T Y A N D T H E S A F E T Y O F O T H E R S I S I M P O R T A N T •...

  • Page 13: Safety Decal Placement & Quantities

    SAFETY DECAL PLACEMENT Figure 7 *NOTE: “T” decal get put on machines with a hydraulic tilt or roller adjustment option) Decals & quantities shown in table below: DECAL S US ED O N MAC HI N E Figure 8 2945R RIGID TRAILING SPEEDTILLER OPERATOR &...

  • Page 14: Safety Decals

    SA FE T Y D EC A LS *NOTE: NOT ALL DECALS GO ON ALL MODELS. (See previous page for details) A. 9WD-W022 B. 9WD-C023 E. 9WD-D01V G. 9WD-W021 C. 9WD-W05 D. 9WD-D04 H. 9WD-C04 F. 9WD-D01H I. 9WD-I01 2945R RIGID TRAILING SPEEDTILLER OPERATOR &...
  • Page 15 SA F ET Y D EC A L S C O NT INU ED C O NT INU ED N. 9WD-W01 J. 9WDW-T5 0. 9WD-D01 K. 9WDD-T3 R. AUS SPEED STICKER MAX 32KPH/20MPH L. 9WD-W024 S. 9WD-W02 M. 9WD-W10 T. HYDRAULIC COLOR 2945R RIGID TRAILING SPEEDTILLER OPERATOR &...
  • Page 16 SAF E T Y D EC A LS C O NT INUE D C O NT INUE D *NOTE: WHEEL DEPTH STICKER: WHITE WITH CUT OUTS (SHOWN AS BLACK) U. 9WD-I02 Y. WHEEL DEPTH W. FOLDING INSTRUCTION Q. 9WD.F01 P. 9WD-R01 2945R RIGID TRAILING SPEEDTILLER OPERATOR &...

  • Page 17: Logo Placement & Quantities

    SPEEDTILLER STICKER: 650 X 125MM (1 x both sides of drawbar) (1 x both sides of center frame) Figure 9 K-LINE AGRICULTURE STICKER: 380 X 125MM (1 x back of center frame) Figure 10 Center between arrows shown in images below...

  • Page 18: Safety Sign Care

    Replace safety signs that are missing or have become illegible. • Replaced parts that displayed a safety sign should also display the current sign. TO ORDER SAFETY DECALS CONTACT: USA: K-Line Agriculture Australia: K-Line Agriculture PO Box 248 PO Box 340...

  • Page 19: Tire Safety & Pressures

    TIRE SAFETY & P R E S S U R E S SERVICING PROCEDURES • Always cage tires before seating beads. • Never exceed stated pressures when seating beads. • Do not attempt to mount a tire unless you have the suitable equipment and experienced personnel.

  • Page 20: Hydraulic Operation & Safety

    HYDRAULIC OPERATION & SAFETY HYDRAULIC HOSE HOOK UP • For ease of hook up, hose grip handles are color coded. • The same color is used for each hydraulic circuit. • To distinguish between EXTEND and RETRACT, hose grips are marked accordingly.

  • Page 21: Priming Hydraulic System

    SAFETY Hydraulic fluid escaping under pressure can have sufficient force to cause injury. Keep all hoses and connections in good serviceable condition. Failure to heed may result in serious personal injury or death. Escaping hydraulic fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving the pressure before disconnecting lines or performing work on the system.

  • Page 22: Hydraulic System Failure

    SAFETY IN THE EVENT OF HYDRAULIC SYSTEM FAILURE OR HYDRAULIC HOSE RUPTURE, YOU MUST FOLLOW THE STEPS SET OUT BELOW. Escaping Hydraulic fluid is dangerous and can cause serious injury or death. STEP 1: PREPARE FOR SHUTDOWN. STEP 4: APPLY THE LOCKOUT / TAG-OUT DEVICE.

  • Page 23: Hooking/Unhooking To Tractor

    SAFETY HOOKING UP TO TRACTOR 1. Keep well clear when backing up to machine. 2. Shut down tractor. 3. Secure & lock drawbar pin in place. 4. Install safety chain by crossing the chains under the tongue and secure to the drawbar hitch frame of the tractor.

  • Page 24: Transporting/Roading

    SAFETY TRANSPORTING/ROADING • Wheel lift cylinder must be fully extended and travel stop secured over cylinder rod for transport. 1. Ensure towing unit weight is the same as or greater than the towed unit. 2. Lockout tractor drawbar swing mechanism (must be in fixed position). 3.

  • Page 25: Field Operation

    FIELD OPERATION SPEED RANGE • 8-15km/hr (5-9 mph). • Speed variable to suit conditions. Slow down in terrain such as rocks or other difficult operating conditions. WARNING: USE OF MACHINE BEYOND ITS LIMITS OR INTENT OF OPERATION WILL VOID WARRANTY. WARNING In field adjustments machine must be: •...

  • Page 26: Speedtiller Start-Up Tips

    D E L T A R A K E S T A R T - U P T I P S THIS IS A GUIDE ONLY AND MUST BE READ IN CONJUNCTION WITH INSTRUCTION MANUAL 1) DEPTH CONTROL • Start by setting roller 40mm higher than discs on level service. •...

  • Page 27: Tracking Adjustments

    FIELD OPERATION TRACKING ADJUSTMENTS ENSURE DEPTH SETTINGS ARE EVEN ACROSS THE ENTIRE WIDTH OF MACHINE BEFORE ADJUSTING FRONT & REAR DISC GANG DEPTH RELATIONSHIP. TRACKING TO THE LEFT TRACKING TO THE RIGHT Figure 28 Figure 29 ✓ Figure 30 REAR DISCS GANGS WORK SLIGHTLY LOWER THAN FRONT DISCS Where difficult trash conditions are encountered ensure rear discs are set deep enough to positively rotate in the soil.

  • Page 28: Front Disc Gang Lateral Positioning & Standard Factory Setting

    F I E L D O P E R A T I O N REAR VIEW OF DISC PROFILE LATERAL FRONT DISC GANG POSITIONING The disc positioning system is used for maximum soil disturbance, reduced ridging and weed control. Adjustment can also be made to compensate for disc wear. ADJUSTMENT PROCEDURE *NB - Be sure machine is tracking in line before attempting to make this adjustment.
  • Page 29 FRONT DISC GANG LATERAL POSITIONING STANDARD FACTORY SET TING AUSTRALIA Figure 35 Recommended Spacing - Lateral Disc Gang 22” Discs 120 mm 24” Discs 100 mm 26” Discs 85 mm Recommended Spacing - Lateral Disc Gang 22” Shallow Concavity 5” (128 mm) Discs 22”...

  • Page 30: Adjustment Procedure

    FIELD OPERATION FRONT DISC GANG LATERAL POSITIONING CONT Slide Adjuster Linkage ADJUSTMENT PROCEDURE Slide Loosen main retaining bolts on slide Bolts mechanism • Turn slide adjusting linkage to adjust to right or left. • Lock slide adjusting linkage and tighten main retaining bolts (380ft/lb / 515nm tension).

  • Page 31: Ram Stop Combinations

    FIELD OPERATION RAM STOP COMBINATIONS Figure 38 *NB - INCHES DISPLAYED DO NOT INDICATE DIGGING DEPTH USEFUL HINTS 1. Cross working at 15 degrees off line gives better leveling and trash clearance. 2. Full ground disturbance starts at 63.5mm (2.5 inches). Adjustment should be made to compensate for disc wear and concavity.

  • Page 32: Maintenance & Safety

    • Never work under raised machine unless all genuine parts and accessories releases components are securely positioned and locked. K-Line from all liability and makes the • Engage all safety transport locks, chock wheels and warranty void. front drawbar for temporary service if machine is in The installation and/or use of non- free standing mode.

  • Page 33: Performing Maintenance

    PERFORMING MAINTENANCE DAILY MAINTENANCE CHECK FOR OPTIMUM PERFORMANCE Disc bolts - Check first 10hrs of operation BEFORE STARTING WORK: 1. Follow tension specification on before mounting wheel to Pg 19 machine, check all hub and rim contact surfaces are undamaged and free of paint, dirt and grease. 2.

  • Page 34: After Delivery Check-List

    AFTER DELIVERY CHECK LIST 1. Check all pivot pins are fastened and anchor bolts are correctly tensioned. Follow tension specification. See metric & imperial torque tables, pgs 43-44 2. Before mounting wheel to machine, check all hub and rim contact surfaces are undamaged and free of paint, dirt and grease.

  • Page 35: Exploded Views

    SPEEDTILLER JUMP ARM ASSEMBLY Loosely attach top clamp plate ② with front • Lift jump arm into position.① clamp plate bolt ⑤ & conelock nuts. ⑤ (Just start • by a few threads only & leave arm hanging Slide in torsion rubbers. ③ loosely).

  • Page 36: Disc Arm Bearing

    DISC ARM BEARING E XP L O D E D V IE W E XP L O D E D V IE W *NB Spindle torque tension 360ft lb / 500nm Figure 42 ITEM NO. QTY. PART NUMBER DESCRIPTION 29003JAW02 2900 DISC STUB 29003JAM02 2900 REMOVABLE 5 STUD JUMP ARM HUB...

  • Page 37: Side Coulter

    S I D E C O U L T E R E XP LO D E D VIE W E XP LO D E D VIE W Figure 43 ITEM NO. QTY. PART NUMBER DESCRIPTION WEIGHT 2900LSSWS1 2900 SPRAY STOPPER SHAFT WELDMENT 1.74 2900LSSWA1 2900 SPRAY STOPPER ANGLE...

  • Page 38: 60Mm Roller Bearing Shaft

    60MM ROLLER BEARING SHAFT E XP L O DE D V IE W E XP L O DE D V IE W Figure 44 ITEM NO. QTY. PART NUMBER DESCRIPTION 2900 HEAVY ROLLER 60MM SHAFT KIT 29000HRS01.SK INCLUDING NUT (NO.3) 29000 CRUMBLER ROLLER TAPERED SHAFT NUT 29000HCW01 HOLDER...

  • Page 39: Heavy Duty Roller Bearing

    HEAVY DUTY ROLLER BEARING E XP L O D E D V IE W E XP L O D E D V IE W *NOTE: REQUIRE 4 X ROLLER BEARINGS ON 2945R Figure 45 ITEM NO. QTY. PART NUMBER DESCRIPTION 2900HRBM06 2900H ROLLER BEARING HOUSING 9SR22215K...

  • Page 40: Heavy Duty Roller Bearing Instructions

    HEAVY DUTY ROLLER BEARING FITTING INSTRUCTIONS 1. Kit comes partially assembled and pre-greased. 2. IMPORTANT; Locking nut must only be tensioned with approved socket. DO NOT tighten with hammer and punch. 3. Thoroughly clean roller shaft and check for defects. 4.

  • Page 41: Aligning Bow Rollers

    A L I G N I N G B O W R O L L E R S Distance between rollers approx 20mm. This cannot be adjusted as it set by the pivot arm positions on the bow. Figure 47 2945R RIGID TRAILING SPEEDTILLER OPERATOR &...

  • Page 42: Hydraulic Cylinder Layout

    H Y D R A U L I C C Y L I N D E R L AY O U T Figure 48 ITEM NO. QTY. PART NUMBER DESCRIPTION 29000MTI02 (STANDARD) MOTHER TOP LINK 9CYKL3.8TL01 (HYDRAULIC) CYLINDER 3” X 8” X 2” ROD, ADJUSTABLE TOP LINK RAM (COMPLETE) 9CYKL4.18A CYLINDER 4”...

  • Page 43: Bolt Torque Tables

    METRIC BOLT TORQUE TABLE L u be d m e a n s c l e an ed d ry b ol ts lu br i ca ted with a s tan dar d mediu m v i s c o si t y m ac h i ne o i l . L u br ica t e a l l co nt ac t are as o f th e bo lts an d w ashe r s.
  • Page 44 IMPERIAL BOLT TORQUE TABLE Lubed means cleaned dry bolts lubricated with a standard medium viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested method. Thread Engagement Figure 50 2945R RIGID TRAILING SPEEDTILLER OPERATOR &...

  • Page 45: Testimonial Permission Form

    Audio Video I give permission for K-Line to give interested clients my contact number to discuss my K-Line product _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...
  • Page 46 Thank you! 2945R RIGID TRAILING SPEEDTILLER OPERATOR & SAFETY MANUAL 2945R Op manual.indd 46 2945R Op manual.indd 46 31/07/2020 11:32:44 AM 31/07/2020 11:32:44 AM...
  • Page 47 SEND US A TESTIMONIAL EXPLAINING WHY YOU LOVE YOUR K-LINE AG PRODUCT, AND WE WILL SEND A FREE HAT! Send to marketing@k-line.net.au or scan here : 2945R RIGID TRAILING SPEEDTILLER OPERATOR & SAFETY MANUAL 2945R Op manual.indd 47 2945R Op manual.indd 47...
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  • Page 49: Warranty

    W A R R A N T Y K-LINE AGRICULTURE has been known over the last 22 years for supplying an ever expanding range of quality agricultural machinery. K-LINE AGRICULTURE warrants the products it manufactures and distributes to be free of defective materials and workmanship for a period of twelve months from date of purchase, to the first owner.
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  • Page 51: Warranty Registration Form

    • Before mounting, check with manufacturer of machine or consult engineer to ensure strength and balance of machine is adequate to accommodate the K-Line products you have purchased. • You must conduct a risk assessment, taking all risks into consideration before commissioning machine for use.
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  • Page 53: Warranty Request Form

    HECTARES WORKED: __________ I AGREE: 1. That in accordance with the warranty given by K-LINE AGRICULTURE, I have taken every reasonable precaution as is commonly expected in this industry in the operation of the machine. 2. This claim is not due to negligence, lack of maintenance, routine wear & tear or accidental damage &...
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  • Page 55 N O T E S ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________...

  • Page 56: End Of Document

    END OF DOCUMENT END OF DOCUMENT 1023 W 9th St | PO Box 248, Grafton, ND 58237 | USA © K-Line Ag 2020 74 Young Rd | PO Box 340 ,Cowra, NSW 2794 | AUS 2945R Op manual.indd 56 2945R Op manual.indd 56...

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