Dukane iQ Series User Manual page 137

Alarm Code Alarm Message
Operate Switch 2
U301 Pressed before Cycle
Start
Auto In Switch closed at
U302
End of Cycle
Generator or Press Not
U308
Ready
Weld Limits enabled for
U400
continuous operation
U401 Weld Time set to Zero
U402 Weld Power set to Zero
U403 Weld Energy set to Zero
Weld Distance set to
U404
Zero
Weld Position set to
U405
Zero
Max Trigger Time set to
U406
Zero
U407 Forced Shutdown Alarm
Pre-trigger Overtravel
U410
Alarm
U411 Part Detected Too Early
Max Trigger Time
U413
Exceeded
Table 12-IV
Dukane Manual Part No. 403-601-00
Explanation
iQ generator initialization
process is not complete.
External command was
received by generator to end
weld cycle.
Press travel exceeded
fixed distance limit while
ultrasound was active.
Contact between the horn
and part was detected before
reaching the Sensing Start
Position.
Trigger did not occur within
the specified time limit.
Alarm Messages (cont.)
Section 12 - Troubleshooting
Solution
Release Switch 2 before pressing both
activation switches to start a cycle.
Verify wiring of both operating switches.
Remove active Auto-In signal.
Verify wiring to Auto-In signal.
Wait for initialization process to complete.
Cycle power on iQ generator.
If alarm persists, contact Dukane.
Change Weld Mode from Automation.
Disable Weld Method.
Adjust weld time to be greater than zero.
Adjust weld peak power to be greater than
zero.
Adjust weld energy to be greater than zero.
Adjust weld distance to be greater than zero.
Adjust weld position to be greater than zero.
Adjust maximum trigger time to be greater
than zero.
This alarm is for information only.
For servo press the distance from pre-trigger
to position of trigger is required to be less
than 0.25 inches or 6.35 millimeters.
For pneumatic press the distance from pre-
trigger to position of trigger is required to be
less than 0.75 inches or 19.05 millimeters.
Adjust Sensing Start Position to be above
contact with part. Account for variation of
heights of unassembled parts.
NOTE: Repeated occurrences of this alarm
may result in costly damage to servo actuator.
Increase maximum trigger time.
Start the weld process sooner.
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