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Summary of Contents for Fischer Panda 8000 NE
- Page 1 Operation Manual Description of the generator and operation manual Marine Generator Panda 8000 NE Super silent technology 230V - 50 Hz / 6,5 kW Fischer Panda GmbH...
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Page 2: Current Revison Status
Current revison status Dokument Actual: Marine_Panda_8000NE_Operation Manual_9.1.08 Replace: Revision Page... -
Page 3: Table Of Contents
Contents Current revison status ......................2 Safety first ..........................4 Tools ............................5 Safety Precautions ......................... 7 The Panda Generator..................... 9 A.1 Description of the Generator.................... 9 A.1.1 Right Side View ........................9 A.2 Details of functional units ....................14 A.2.2 Components of the Cooling System (Fresh Water)............ - Page 4 Leere Seite...
- Page 5 Fischer Panda GmbH, 33104 Paderborn, reserves all rights regarding text and graphics. Details are given to the best of our knowledge. No liability is accepted for correct- ness. Technical modifications for improving the product without previous notice may be undertaken without notice. Before installation, it must be ensured that the pictures,...
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Page 6: Safety First
Safety first These symbols are used throughout this manual and on labels on the machine itself to warn of the possibility of per- sonal injury. Read these instructions carefully. It is essential that you read the instructions and safety regulations before you attempt to assemble or use unit. -
Page 7: Tools
Tools This symbols are used throughout this manual to show which tool must be used at maintenance or installation. Spanners X = required size Hook wrench for oil filter Screw driver, for slotted head screws and for recessed head screws Multimeter, multimeter with capacitor measuring Socket wrench set Hexagon wrench keys... - Page 8 2. The installation certificate must be despatched within two weeks of use to Fischer Panda. 3. The official guaranty confirmation will be completed by Fischer Panda after receipt and sent to the customer. 4. A guaranty must be shown to make any claims.
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Page 9: Safety Precautions
Safety Precautions The electrical installations may only be carried out by trained and qualified personnel! Safety Instructions concerning operating the generator • The generator must not be taken into use with the cover removed. • If the generator is being installed without a sound insulation capsule, then make sure, that all rotating parts (belt- pulley, belts etc) are covered and protected so that there is no danger to life and body! •... - Page 10 Safety Instructions concerning the capacitors Capacitors are required to run the generator. These have two varying functions: A) The working capacitors B) The (Booster) capacitors Both Groups are located in a separate AC-Control box. Capacitors are electrical stores. There could be a residual of high electrical current at the contacts for a period dis- connection from the circuit.
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Page 11: The Panda Generator
The Panda Generator A. The Panda Generator A.1 Description of the Generator A.1.1 Right Side View 01. Cooling water filler neck 11. Engine oil filter 02. Water-cooled exhaust manifold 13. Cooling water backflow pipe 03. 12 V DC-alternator 14. Generator power terminal box 04. - Page 12 The Panda Generator A.1.2 Left Side View 01) Charge control for DC-alternator 13) Seawater pump 02) Air suction housing with air filter 14) Oil dipstick 03) Actuator for speed control 15) Fuel fine filter 04) Generator housing with winding 16) Seawater inlet 05) Cooling water connection block 17) Engine connecting flange 06) Ventilation screw thermostat housing...
- Page 13 The Panda Generator A.1.3 Font View 01) Ventilation screw internal cooling water pump 13) Seawater inlet 02) Fuel solenoid valve 14) Fuel intake connection 03) Pulley for internal cooling water pump 15) Fuel backflow connection 04) Freshwater intake pipe 16) Fuel pump cable (2x1,5mm²) 05) Seawater pump 17) Oil drain hose 06) Fuel fine filter...
- Page 14 The Panda Generator A.1.4 Back View 01. Cooling water filler neck 07) Thermo switch at oil cooled bearing 02. Exhaust manifolf thermo-switch 08) Cooling water connection block 03) Air suction housing with air filter 09) Intake external cooling water expansion tank 04) Charge control for DC-alternator 10) Backflow external cooling water expansion tank 05) Generator front plate...
- Page 15 The Panda Generator A.1.5 View from above 01) Intake external cooling water expansion tank 09) Thermostat housing with thermostat set 02) Cooling water filler neck 10) Ventilation screw thermostat housing 03) Exhaust manifold thermo-switch 11) Ventilation screw internal cooling water pump 04) Engine oil filler neck 12) Injection nozzle 05) Air suction housing with air filter...
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Page 16: Details Of Functional Units
The Panda Generator A.2 Details of functional units A.2.1 Components of the Cooling System (Raw Water) Raw water intake The diagram shows the supply pipes for the generator. The connection neck for the raw water connection is shown on the right hand side. - Page 17 The Panda Generator Heat exchanger The heat exchanger separates the raw water system from the fresh water system, so that the generator components do not have contact with the raw water circulation system. The raw water is fed direct to the exhaust connection piece at the heat exchanger outlet.
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Page 18: Components Of The Cooling System (Fresh Water)
The Panda Generator A.2.2 Components of the Cooling System (Fresh Water) Cooling water filler neck The cooling water filler necks situated at the water-cooled manifold are only used, when the generator is initially started. Since the generator is normally already fil- led with cooling water, these components are only by the user, if repairs are to be carried out. - Page 19 The Panda Generator Ventilation pipe The ventilation pipe at the water-cooled exhaust manifold leads to the external expansion tank. This pipe only serves as a ventilation pipe, if both pipes are to be connected to the external expansion tank (ventilation pipe and intake pipe). Fig.
- Page 20 The Panda Generator Cooling Water Connection Block The cooling water is fed to and from the double lined casing of the generator. The cooling water terminal block seals must be regularly checked for leaks. In order to protect the generator casing from corrosion and electrolyse, the termi- nal block assumes the function of a sacri- ficial anode.
- Page 21 The Panda Generator Ventilation screw cooling water pump The ventilation screw above the cooling water pump casing may not be opened, whilst the generator is running. If this occurs by mistake, air will be drawn through the opening. Extensive ventilation of the whole system is then necessary.
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Page 22: Components Of Fuel System
The Panda Generator A.2.3 Components of Fuel System External Electrical Fuel Pump The Panda generator is always supplied with an external, electrical (12 V DC) fuel pump. The fuel pump must be always installed in the proximity of the tank. The electrical connections with the lead plan- ned for it are before installed at the genera- tor. - Page 23 The Panda Generator Fuel Solenoid Valve The fuel solenoid valve opens automatically if "START"is pressed on the remote control panel". The solenoid closes, if the generator is switched to "OFF"position. It takes a few seconds before the generator stops. If the generator does not start or does not run smoothly (i.e.
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Page 24: Components Of Combustion Air
The Panda Generator Stop solenoid for engine stop Some models are additional equipped with a stop solenoid. The generator is stopped by the co-operation of the stop solenoid immediately after switching off. The adjustment of the stop solenoid must always be checked, in order to be sure that the stop lever operate freely and is not placed under pre-stress. - Page 25 The Panda Generator Air suction housing with 12 V DC charge control The air intake casing in the diagram shows the 12-volt DC charge control. This control must be checked if the 12-volt DC voltage is no longer correct. If the cover is removed, the inside of the air suction housing becomes visible.
- Page 26 The Panda Generator Water-cooled Exhaust Elbow At the back side of the engine is the water-cooled exhaust elbow. Underneath the exhaust elbow, the raw water is injected into the exhaust On the top side, the pipe union for the internal raw water circuit is to be seen and the filler neck for the cooling water.
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Page 27: Components Of The Electrical System
The Panda Generator A.2.5 Components of the Electrical System Connection starter battery 1. Cable for starter battery (plus) 2. Cable for starter battery (minus) During connection to the starter battery, it must be always ensured that the contact is guaranteed. Fig. - Page 28 The Panda Generator Electrical connections for control All remaining cables are located at the front end of the generator for electrical connections, depending upon type. The connections are taken from the AC-Con- trol Box Plan. See here: 1. Fuel pump 2.
- Page 29 The Panda Generator Blind Plug for Speed Sensor All Panda Generators can be fitted with an external automatic starter. A separate speed sensor is necessary for this auto- matic starting system. The speed sensor is fitted as series in the case of some models.
- Page 30 The Panda Generator Generator Power Terminal Box At the rear of the generator are the gene- rator terminal boxes. Located in these ter- minal boxes are the electrical connection points for the AC generator. Here is also the bridge for the protective grounding of the generator.
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Page 31: The Operation Surveillance System
The Panda Generator A.2.6 The Operation Surveillance System Thermo-switch at cylinder head The thermo-switch at the cylinder head serves to monitor the generator tempera- ture. All thermo-switches for the genera- tors from Panda 6.000 upward are two- pole (earthed), so called "openers". This means the contacts are open in normal cases and close only when the limits have been exceeded. - Page 32 The Panda Generator Thermo-switch at exhaust connection If the impeller pump stops and delivers no more seawater, the exhaust connection becomes extremely hot. Fig. A.2.6-3: Thermo-switch at exhaust connection Thermo-switch in the generator winding 1. Generator winding 2. Thermo-switch 3. Housing Two thermo-switches inside the windings to protect the generator winding, which for safety reasons are installed independently...
- Page 33 The Panda Generator Oil pressure switch In order to be able to monitor the lubrica- ting oil system, an oil pressure switch is built into the system. The oil pressure switch is at the rear of the engine (In front of the electrical starter).
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Page 34: Components Of The Oil Circuit
The Panda Generator A.2.7 Components of the Oil Circuit Oil filter neck with cap Normally the filler neck for the engine oil is on the top side of the valve cover. A second filler neck is additionally attached at the operating side for numerous gene- rator types. -
Page 35: Other Components
The Panda Generator Oil Drain Hose The Panda generator is equipped so that the engine oil can be drained by means of a hose. The generator should be installed in such a way, that a collecting basin can be placed deeply enough. If this is not possible, an electrical oil drain pump must be installed. - Page 36 The Panda Generator Voltage Control (VCS) The diagram shows the control circuit board for the VCS. The control signals are passed to the actuator for speed regula- tion by means of this circuit control board. The VCS board allows for voltage adjust- ment.
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Page 37: Impellerfilter
Impellerfilter Fischer Panda Datasheet B. Impellerfilter Art Nr. 31.06.03.003P Bez. Impellerfilter for Marine Panda P6, P8, P9, P10, P12 and since March 2007 Dokument Hardware Software Aktuell: R2 04.05.07 12.04.07 -------------------------- Replace: V1 12.04.07 -------------------------- Tested for a flow rate up to 22l/min 31.06.03.003P_Kunde_Impellersieb_Panda_6,8,9,10,12,14_PMS_eng.fm... - Page 38 Fischer Panda Datasheet B.1 General Starting with March 2007 the Fischer Panda generators type 6, 8, 9, 10, 12 and 14 has got an extra impellerfilter. B.2 How it works When the impeller breaks, pieces of rubber will penetrate into the cooling system. This pieces can stock in the pipes with lower diameter (such as the heat exchanger) and reduce the cooling water flow.
- Page 39 Impellerfilter Fischer Panda Datasheet Impellerfilter The impellerfilter is mounted at the right front motorbase. Fig. B.3-1: Impellerfilter Loose holding screw Loose the holding srew two turns Srew M6 (*SW 10) *SW 10 = wrench size 10mm Fig. B.3-2: Holding screw First hose clamp Loose the front hose clamp.
- Page 40 Impellerfilter Fischer Panda Datasheet Second hose clamp Loose the second hose clamp Use a srew driver, or better a wrench SW 7mm Fig. B.3-4: Second hose clamp Remove the cooling water hose remove the first cooling water hose Some raw water may flow out of the hose or the impellerfil- The hose can be closed with the cap you get together with the impellerfilter spare part pack.
- Page 41 Impellerfilter Fischer Panda Datasheet Pull the Impellerfilter out of the capsule The second cooling water hose can be removed within these procedure. Some raw water may flow out of the hose or the impellerfil- The hose can be closed with the cap you get together with the impellerfilter spare part pack.
- Page 42 Impellerfilter Fischer Panda Datasheet B.4 Spare part kit Fischer Panda Art Nr. 21.03.02.005S Impellerfilter Art. No. 31.06.03.003P Screw M6x10 Art. No. G3A20093306010 with spring ring Art.No. G3A20012706 cap 19mm (2x) Art.No. PMGPN610U19 Page/Seite 40 - Kapitel B: Impellerfilter 31.06.03.003P_Kunde_Impellersieb_Panda_6,8,9,10,12,14_PMS_eng.fm...
- Page 43 Impellerfilter Fischer Panda Datasheet B.5 Dimensions Fig. B.5-1: Dimensions 31.06.03.003P_Kunde_Impellersieb_Panda_6,8,9,10,12,14_PMS_eng.fm Kapitel B: Impellerfilter - Page/Seite 41...
- Page 44 Impellerfilter Fischer Panda Datasheet Page/Seite 42 - Kapitel B: Impellerfilter 31.06.03.003P_Kunde_Impellersieb_Panda_6,8,9,10,12,14_PMS_eng.fm...
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