Table of Contents
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Instruction Manual and Replacement Parts List
Breathing Air Purification Systems
Industrial Air Purification Systems
Breathing Air Purification Models
P0
P1
P5
P10
P42
P43
with Securus
®
P2S
P5S
P42S
P43S
Industrial Air Purification Models
IP41
IP42
with Securus
®
IP2S
IP5S
IP41S
IP42S
April 17, 2013
BAUER Compressors, Inc.
1328 Azalea Garden Road
Norfolk, Virginia 23502-1944
and
P2
P31
Electronic Moisture Monitor System
P10S
P12
IP43
Moisture Monitoring System
IP10S
IP43S
3rd Edition, Rev 0 Chg 6
© Bauer Compressors, Inc.
P4
P41
P14S
P14
MNL-0096
Phone: (757) 855-6006
Fax: (757) 855-6224
www.bauercomp.com
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Table of Contents
Summary of Contents for Bauer Compressors P0
- Page 1 Moisture Monitoring System ® IP2S IP5S IP10S IP41S IP42S IP43S April 17, 2013 3rd Edition, Rev 0 Chg 6 MNL-0096 © Bauer Compressors, Inc. BAUER Compressors, Inc. Phone: (757) 855-6006 1328 Azalea Garden Road Fax: (757) 855-6224 Norfolk, Virginia 23502-1944 www.bauercomp.com...
- Page 2 Purification Systems This information is believed to be accurate by Bauer Compressors, Inc., as of it’s date of publication, but Bauer offers NO WARRANTY regarding the accuracy, or continuing accuracy, of the information set forth herein. Bauer shall not be liable for inaccuracies in, or consequences resulting from, your use of this information.
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Page 3: Table Of Contents
Calculating the Adjusted Cartridge Operating Hours..................... 8 2.1.7.3 Air Purification Cartridge Operating Hours Form......................10 CHAPTER 3: - - - - SINGLE CHAMBER PURIFICATION SYSTEMS APPLICABILITY................................11 P0 PURIFICATION SYSTEM DESCRIPTION ......................11 3.2.1 Maintenance ..................................12 3.2.1.1 Replacing the Cartridge ..............................12 3.2.1.2... - Page 4 Purification Systems 4.3.5 Check Valves..................................26 4.3.6 Bleed Valve ..................................26 4.3.7 Pressure Maintaining Valve .............................26 4.3.8 Safety Valve ..................................26 MAINTENANCE ................................26 4.4.1 Oil and Water Separator ..............................26 4.4.2 Cartridge Replacement ..............................27 4.4.2.1 Leaking at the Safety Bore............................28 PURIFICATION CARTRIDGE APPLICABILITY......................29 4.5.1 Purification Chamber Position References........................29 PURIFICATION SYSTEM REPLACEMENT PARTS LIST ..................31 4.6.1...
- Page 5 MNL-0096 5.2.2.2 Chamber..................................62 5.2.2.3 Cartridge Leaks after Installation ..........................63 5.2.3 Replacement Parts List ..............................64 P14 PURIFICATION SYSTEM............................72 5.3.1 Major Components................................72 5.3.1.1 Oil and Water Separator ............................... 73 5.3.1.2 Condensate Drain Valve ............................... 73 5.3.1.3 Check Valves ................................73 5.3.1.4 Dryer Cartridge................................
- Page 6 Example Record of Adjusted Operating Hours .......................9 CHAPTER 3:- - - - -SINGLE CHAMBER PURIFICATION SYSTEMS Figure 3-1 P0 Purification Chamber............................11 Figure 3-2 P0 Purification System Cross Section ........................12 Figure 3-3 P0 Purification System ............................15 Figure 3-4 P31 Purification System ............................17 Figure 3-5 P31 Purification System Cross Section .........................18...
- Page 7 MNL-0096 Figure 4-21 P43 and IP43 Purification System......................... 44 Figure 4-22 P43S and IP43S Purification System ........................45 Figure 4-23 Oil and Water Separator, P/N 079416........................46 Figure 4-24 10” Chamber, P/N 080143 ............................ 47 Figure 4-25 20” Chamber P/N 082135 ............................. 48 Figure 4-26 20”...
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Page 8: How To Use This Manual
CHAPTER 1: INTRODUCTION 1.1 How To Use This Manual This manual contains the operating and maintenance instructions for the Bauer Compressors, Inc. prod- ucts listed on the front cover. All instructions in this manual should be observed and carried out as written to prevent damage or prema- ture wear to the product or the equipment served by it. -
Page 9: How To Use The Replacement Parts List
Date of Manufacture 02/2013 Part Number VAL-0500 Part Description Valve Part Quantity Required Figure 1-1 Compressor Identification Label BAUER COMPRESSORS, INC. NORFOLK, VA 23502 U.S.A. (757) 855-6006 MODEL NO. BLOCK NO. SERIAL NO. QUANTITY MFG. DATE April 17, 2013 Page 2... -
Page 10: How To Use The Appendix
Purification Systems ^ WARNING The use of repair parts other than those included in the Bauer Replacement Parts Lists may create unsafe conditions over which Bauer has no control. Such unsafe conditions can lead to accidents that may be life- threatening, cause substantial bodily injury, and/or result in damage to the equipment. -
Page 11: Introduction
Intake gas should as close as possible to 50 °F (10 °C) and cleanest available and as dry as possible. Bauer compressors normally add approximately 18 °F (10 °C) to the intake gas tempera- ture. The purification cartridges perform their best at approximately 68 °F (20 °C). Adequate ventilation enhances the quality and life of the purification cartridges. -
Page 12: Manual Condensate Drainage
Purification Systems Figure 2-1 Cartridge Safety Venting Figure 2-2 P0 & P31 Safety Venting Safety Safety Vent Vent Safety Safety Vent Vent Cartridge Installed No Cartridge Installed correctly or Installed incorrectly No Cartridge or Installed Cartridge Installed Correctly Incorrectly 2.1.3 Manual Condensate Drainage... -
Page 13: Purification System Dataplate
MNL-0096 2.1.4.2 Purification System Dataplate Refer to the compressor unit purification system data plate (Figure 2-3) on the compressor front to deter- mine your purification system model and specifications. 2.1.4.3 Cartridge Installation Dataplate The function performed by each chamber in the purification system is determined by the type of cartridge installed in that chamber. -
Page 14: Industrial Purification System Configurations
Purification Systems 2.1.6 Industrial Purification System Configurations Purification System Number and Type of Cartridges Processing Capacity Dryer Purification Securus cubic ft (ft) ® Combined 3,200 … … 15,000 … … 40,000 IP2 with Securus … … 67,000 ® … 60,000 …... -
Page 15: Calculating The Maximum Cartridge Operating Hours
MNL-0096 is suggested that it be copied, placed in a protective folder and kept with the unit to record the adjusted operating hours. An example of how this form is used is shown in Figure 2-5. 2.1.7.1 Calculating the Maximum Cartridge Operating Hours 1. -
Page 16: Figure 2-4 Correction Factor For Cartridge Operating Hours
Purification Systems Figure 2-4 Correction Factor for Cartridge Operating Hours 0 °C 10 °C 20 °C 30 °C 40 °C 50 °C 32 °F 50 °F 68 °F 86 °F 104 °F 122 °F °C °F Correction Factor (°F - 32) x 5/9 °C x 9/5 +32 0.21 0.34... -
Page 17: Air Purification Cartridge Operating Hours Form
MNL-0096 2.1.7.3 Air Purification Cartridge Operating Hours Form Adjusted cartridge hours Operating Ambient temp. + 18°F Correction Date hours during compression factor Today Total April 17, 2013 Page 10... -
Page 18: Applicability
This chapter applies to Bauer Purification Systems P0 and P31 Only. P0 Purification System Description The P0 Purification System consists of a separator and a cartridge chamber. In the separator surround- ing the cartridge chamber, liquid oil and water particles are separated from the compressed air by a pipe nozzle. -
Page 19: Maintenance
MNL-0096 Figure 3-2 P0 Purification System Cross Section Cartridge Removal 1. Inlet 7. Adjustment Knob 2. Cartridge 8. Separator Chamber 3. Jet Pipe 9. Outlet 4. Housing 10. Pressure Maintaining Valve 5. Plug 11. Bottom 6. Final Pressure Safety Valve 3.2.1 Maintenance... -
Page 20: Chamber Replacement Interval
3.2.1.2 Chamber Replacement Interval ^ WARNING The P0 Purification System is subject to dynamic loading. It is designed for a certain number of load cycles. A load cycle equates to an abrupt pressure loss caused by draining the condensate. The P0 Purification System must be replaced after reaching the maximum number of load cycles, other- wise the housing may fail due to material fatigue. - Page 21 This page is inserted to provide proper page sequencing...
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Page 22: Replacement Parts List
Purification Systems 3.2.2 Replacement Parts List Figure 3-3 P0 Purification System Item Qty Part No. Description Notes 077159-D-V001 P0 Purification System † … Plug Available only with 077159-D-V001 N4586 O-ring N25212 O-ring † … Housing Available only with 077159-D-V001 †... - Page 23 MNL-0096 Figure 3-3 (cont.) P0 Purification System Item Qty Part No. Description Notes 57937 Cover N16591 O-ring 57904 Connection Pipe N24788 O-ring N19547 Allen Screw WAS-0021 Washer N24910 Male Connector N20287 Male Connector SCR-0139 Allen Screw N4882 O-ring 073093 Rubber Wrap...
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Page 24: P31 Purification System
Purification Systems P31 Purification System 3.3.1 Major Components The P31 purification system assembly consists of a separator and a cartridge chamber. In the separator liquid oil and water particles are separated from the compressed air by a pipe nozzle. Residual oil and water particles are then removed by the filter cartridge and the air leaving the filter assembly is free of oil, taste and smell. -
Page 25: Configuration Options
MNL-0096 3.3.2 Configuration Options On some models the P31 Purification system can be specified at the time of purchase as a factory installed option and may not be installed on your unit. Figure 3-5 P31 Purification System Cross Section Cartridge Removal 1. -
Page 26: Maintenance
Purification Systems 3.3.3 Maintenance 3.3.3.1 Replacing the Cartridge 1. Depressurize system before starting any maintenance, by opening the condensate drain valve. 2. Unscrew plug (3) on top of the filter. 3. Extract old cartridge. (6) 4. Dry inside of the housing (5) with a clean cloth. Check for corrosion. Replace if necessary. 5. -
Page 27: Replacement Parts List
MNL-0096 3.3.4 Replacement Parts List Figure 3-6 P31 Purification System Item Qty Part No. Description Notes 082374 P31 Filter System 80060 Plug Available only with 082374 N4784 O-ring N4736 Backup Ring N4735 O-ring 080100A Filter Cartridge MS-AC 080114A Filter Cartridge MS-AC-HP 80066 Filter Housing... -
Page 28: Figure 3-7 P31 Purification System Base Assembly
Purification Systems Figure 3-7 P31 Purification System Base Assembly Item Qty Part No. Description Notes 80593 Filter Base Assembly 80068 Base Available only with 082374 N24927 O-ring N25503 O-ring 78536 Seat Available only with 082374 79199 Seat Spring Available only with 082374 2623 Spring 57935... -
Page 29: Figure 3-8 P31 Purification System Check Valve
MNL-0096 Figure 3-8 P31 Purification System Check Valve Item Qty Part No. Description Notes 80555 Check Valve 80716 Valve Seat N29166 O-ring 73767 Valve Piston 80552 Valve Housing N19539 Allen Screw April 17, 2013 Page 22... -
Page 30: Applicability
Purification Systems CHAPTER 4: MULTI-CHAMBER PURIFICATION SYSTEMS 4.1 Applicability This chapter applies to these Bauer Purification System models: P1, P2, P2S, IP2S, P4, P5, P5S, IP5S, P10, P10S, IP10S, P41,P41S, IP41, IP41S, P42, P42S, IP42, IP42S, P43, P43S, IP43 and IP43S. 4.2 Components Layout The minimum components of all Bauer Air Purification Systems are a Oil and Water Separator and a Purification Chamber. -
Page 31: Component Description
MNL-0096 4.3 Component Description 4.3.1 Oil and Water Separator Figure 4-2 Oil and Water Separator The air leaving the compressors’ final stage is cooled in the aftercooler to approximately 18 - 27 °F (10-15 °C) above ambient temperature and then enters the oil and water separator. The oil and water sep- arator works by means of a sintered metal filter which separates liquid oil and water particles from the compressed air. -
Page 32: Chamber
Purification Systems Figure 4-3 OIl and Water Separator Labels 4.3.2 Chamber Each chamber is made up of an anodized aluminum housing and a filtering cartridge. There are two gen- eral types of filtering cartridges, drying or purifying. The cartridge type is determined by the ingredients packed in the cartridge. -
Page 33: Check Valves
MNL-0096 4.3.5 Check Valves Check valves allow compressed air to flow in only one direction. One is used to maintain pressure in the chamber when the compressor is not operating. The other check valve prevents flow from filled storage cylinders or tanks back into the purification system and compressor. 4.3.6 Bleed Valve A manually operated valve used to release the pressure in the chambers before maintenance. -
Page 34: Cartridge Replacement
Purification Systems Figure 4-4 Oil and Water Separator Figure 4-5 Sintered Metal Filter Assembly 1. Filter Head 3. Center Screw 2. Sintered Metal Filter 4. O -rings 4.4.2 Cartridge Replacement To change the cartridge, proceed as follows. (See Figure 4-6)Disconnect the power and shut off the inlet supply line, if applicable. -
Page 35: Leaking At The Safety Bore
MNL-0096 Figure 4-6 Cartridge Replacement Pull 4. Dry the inside of the chamber with a clean cloth and check for corrosion. 5. Replace all corroded parts with new BAUER parts. 6. Remove the shipping covering and the protective cap from the bottom of the cartridge. 7. -
Page 36: Purification Cartridge Applicability
Purification Systems 4.5 Purification Cartridge Applicability Figure 4-7 Purification Chamber Position Reference Positions 4.5.1 Purification Chamber Position References The key to determining the reference location of the chamber and it corresponding cartridge is shown in Figure 4-7. The location begins with A closest to the System Output and works back toward the Com- pressor Input the with as many letters as required. - Page 37 MNL-0096 Table 4-2: Cartridge Applications for Purification Systems: P5 to P10 Plus IP10 and IP10S Description 080144 27" Chamber A,B B B A,B,C B,C B,C 080145 27" Securus Chamber 058825A 27" Dryer Cartridge B B B,C B,C B,C 060035 27" Securus Cartridge, Industrial 058827A 27”...
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Page 38: Purification System Replacement Parts List
Purification Systems 4.6 Purification System Replacement Parts List 4.6.1 P1 Purification System Figure 4-8 P1 Purification System Item Qty Part No. Description Notes 079416 Oil and Water Separator See Figure 4-23 011430 Condensate Drain Valve VAL-0007 Check Valves 080143 10” Purification Chamber See Figure 4-24 VAL-0377 Bleed Valve... -
Page 39: P2 Purification System
MNL-0096 4.6.2 P2 Purification System Figure 4-9 P2 Purification System Item Qty Part No. Description Notes 079416 Oil and Water Separator See Figure 4-23 011430 Condensate Drain Valve VAL-0007 Check Valves VAL-0377 Bleed Valve VAL-0053 Pressure Maintaining Valve 080144 27”Purification Chamber See Figure 4-28 VAL-0169 Safety Valve... -
Page 40: P2S And Ip2S Purification System
Purification Systems 4.6.3 P2S and IP2S Purification System Figure 4-10 P2S and IP2S Purification System Securus Securus II Item Qty Part No. Description Notes 079416 Oil and Water Separator See Figure 4-23 011430 Condensate Drain Valve VAL-0007 Check Valves VAL-0377 Bleed Valve VAL-0053 Pressure Maintaining Valve... -
Page 41: P4 Purification System
MNL-0096 4.6.4 P4 Purification System Figure 4-11 P4 Purification System Item Qty Part No. Description Notes 079416 Oil and Water Separator See Figure 4-23 011430 Condensate Drain Valve VAL-0007 Check Valves 080144 27” Dryer Chamber See Figure 4-28 080143 10” Purification Chamber See Figure 4-24 VAL-0377 Bleed Valve... -
Page 42: P5 Purification System
Purification Systems 4.6.5 P5 Purification System Figure 4-12 P5 Purification System Item Qty Part No. Description Notes 079416 Oil and Water Separator See Figure 4-23 011430 Condensate Drain Valve VAL-0007 Check Valves 080144 27” Dryer Chamber See Figure 4-28 080144 27”... -
Page 43: P5S And Ip5S Purification System
MNL-0096 4.6.6 P5S and IP5S Purification System Figure 4-13 P5S and IP5S Purification System Securus Securus II Item Qty Part No. Description Notes 079416 Oil and Water Separator See Figure 4-23 011430 Condensate Drain Valve VAL-0007 Check Valves 080144 27” Dryer Chamber See Figure 4-28 080145 27”... -
Page 44: P10 Purification System
Purification Systems 4.6.7 P10 Purification System Figure 4-14 P10 Purification System Item Qty Part No. Description Notes 079416 Oil and Water Separator See Figure 4-23 011430 Condensate Drain Valve VAL-0007 Check Valves 080144 27” Dryer Chamber See Figure 4-28 080144 27”... -
Page 45: P10S And Ip10S Purification System
MNL-0096 4.6.8 P10S and IP10S Purification System Figure 4-15 P10S and IP10S Purification System Item Qty Part No. Description Notes 079416 Oil and Water Separator See Figure 4-23 011430 Condensate Drain Valve VAL-0007 Check Valves 080144 27” Dryer Chamber See Figure 4-28 080145 27”... -
Page 46: P10S Ii Purification System
Purification Systems 4.6.9 P10S II Purification System Figure 4-16 P10S II Purification System Item Qty Part No. Description Notes 079416 Oil and Water Separator See Figure 4-23 011430 Condensate Drain Valve VAL-0007 Check Valves 080144 27” Dryer Chamber See Figure 4-28 080145 27”... -
Page 47: P41 And Ip41 Purification System
MNL-0096 4.6.10 P41 and IP41 Purification System Figure 4-17 P41 and IP41 Purification System Item Qty Part No. Description Notes GAG-0009W Pressure Gauge 011430 Condensate Drain Valve 079416 Oil and Water Separator See Figure 4-23 VAL-0007 Check Valves VAL-0377 Bleed Valve VAL-0053 Pressure Maintaining Valve 082135... -
Page 48: P41S And Ip41S Purification System
Purification Systems 4.6.11 P41S and IP41S Purification System Figure 4-18 P41S and IP41S Purification System Item Qty Part No. Description Notes GAG-0009W Pressure Gauge 011430 Condensate Drain Valve 079416 Oil and Water Separator See Figure 4-23 VAL-0007 Check Valves VAL-0377 Bleed Valve VAL-0053 Pressure Maintaining Valve... -
Page 49: P42 And Ip42 Purification System
MNL-0096 4.6.12 P42 and IP42 Purification System Figure 4-19 P42 and IP42 Purification System Item Qty Part No. Description Notes GAG-0009W Pressure Gauge 011430 Condensate Drain Valve 079416 Oil and Water Separator See Figure 4-23 VAL-0007 Check Valves VAL-0377 Bleed Valve VAL-0053 Pressure Maintaining Valve VAL-0169... -
Page 50: P42S And Ip42S Purification System
Purification Systems 4.6.13 P42S and IP42S Purification System Figure 4-20 P42S and IP42S Purification System Item Qty Part No. Description Notes GAG-0009W Pressure Gauge 011430 Condensate Drain Valve 079416 Oil and Water Separator See Figure 4-23 VAL-0007 Check Valves VAL-0377 Bleed Valve VAL-0053 Pressure Maintaining Valve... -
Page 51: P43 And Ip43 Purification System
MNL-0096 4.6.14 P43 and IP43 Purification System Figure 4-21 P43 and IP43 Purification System Item Qty Part No. Description Notes GAG-0009W Pressure Gauge 011430 Condensate Drain Valve 079416 Oil and Water Separator See Figure 4-23 VAL-0007 Check Valves VAL-0377 Bleed Valve VAL-0053 Pressure Maintaining Valve VAL-0169... -
Page 52: P43S And Ip43S Purification System
Purification Systems 4.6.15 P43S and IP43S Purification System Figure 4-22 P43S and IP43S Purification System Item Qty Part No. Description Notes GAG-0009W Pressure Gauge 011430 Condensate Drain Valve 079416 Oil and Water Separator See Figure 4-23 VAL-0007 Check Valves VAL-0377 Bleed Valve VAL-0053 Pressure Maintaining Valve... -
Page 53: Purification Components Replacement Parts List
MNL-0096 4.7 Purification Components Replacement Parts List 4.7.1 Oil and Water Separator, P/N 079416 Figure 4-23 Oil and Water Separator, P/N 079416 Item Qty Part No. Description Notes 079416 Oil and Water Separator Assembly † — Separator Head Available only with 079416 N04586 O-Ring 061860... -
Page 54: 10" Chamber, P/N 080143
Purification Systems 4.7.2 10” Chamber, P/N 080143 Figure 4-24 10” Chamber, P/N 080143 Item Qty Part No. Description Notes 080143 Chamber Assembly 10” 012293 Tool Post Screw 061237 Cover Plate † … Filter Head Available only with 080143 N04736 Back-up Ring N04735 O-ring... -
Page 55: 20" Chamber P/N 082135
MNL-0096 4.7.3 20” Chamber P/N 082135 Figure 4-25 20” Chamber P/N 082135 Item Qty Part No. Description Notes 082135 20” Chamber Assembly 012293 Tool Post Screw 061237 Cover Plate † … Filter Head Available only with 082135 N04736 Back-up Ring N04735 O-ring †... -
Page 56: 20" Securus Chamber P/N 082136
Purification Systems 4.7.4 20” Securus Chamber P/N 082136 ® Figure 4-26 20” Securus Chamber P/N 082136 ® Item Qty Part No. Description Notes 082136 Securus Chamber Assembly ® † … Bottom Plug Available only with 082136 N04736 Backup Ring N04735 O-ring Securus... - Page 57 MNL-0096 Figure 4-26 (cont.) 20” Securus Chamber P/N 082136 ® Item Qty Part No. Description Notes 059855 059852 Drawback Screw 059854 Loose Pin 060062 Compression Spring 059853 Fixed Pin 059851 Bolt 002181 Compression Spring N15095 Securus Indicator 110 - 120VAC, 50 - 60 Hz ®...
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Page 58: 20" Securus Ii® Chamber P/N 082136
Purification Systems 4.7.5 20” Securus II Chamber P/N 082136 ® Figure 4-27 20” Securus Chamber P/N 082136 ® Item Qty Part No. Description Notes 082136 Securus Chamber Assembly ® † … Bottom Plug Available only with 082136 N04736 Backup Ring N04735 O-ring Securus... - Page 59 MNL-0096 Figure 4-27 (cont.) 20” Securus Chamber P/N 082136 ® Item Qty Part No. Description Notes 059851 Bolt 002181 Compression Spring † … Filter Head Available only with 082136 06135 Cover Plate 012293 Tool Post Screw 059850 Socket, RF type MNR-0042 Securus II Monitor...
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Page 60: 27" Chamber P/N 080144
Purification Systems 4.7.6 27” Chamber P/N 080144 Figure 4-28 27” Chamber P/N 080144 Item Qty Part No. Description Notes 80144 Chamber Assembly 27” 012293 Tool Post Screw 061237 Cover Plate † … Filter Head Available only with 80144 N04736 Back-up Ring N04735 O-ring... - Page 61 This page is inserted to provide proper page sequencing...
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Page 62: 27" Securus® Chamber P/N 080145
Purification Systems 4.7.7 27” Securus® Chamber P/N 080145 Figure 4-29 27” Securus Chamber P/N 080145 ® Item Qty Part No. Description Notes 80145 Securus Chamber Assembly ® † … Bottom Plug Available only with 80145 N04736 Backup Ring N04735 O-ring Securus Cartridge... - Page 63 MNL-0096 Figure 4-29 (cont.) 27” Securus Chamber P/N 080145 ® Item Qty Part No. Description Notes 059852 Drawback Screw 059854 Loose Pin 060062 Compression Spring 059853 Fixed Pin 059851 Bolt 002181 Compression Spring N15095 Securus Indicator 110 - 120VAC, 50 - 60 Hz ®...
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Page 64: 27" Securus Ii® Chamber P/N 080145
Purification Systems 4.7.8 27” Securus II Chamber P/N 080145 ® Figure 4-30 27” Securus II Chamber P/N 080145 ® Item Qty Part No. Description Notes 80145 Securus Chamber Assembly ® † … Bottom Plug Available only with 80145 N04736 Backup Ring N04735 O-ring... - Page 65 MNL-0096 Figure 4-30 (cont.) 27” Securus II Chamber P/N 080145 ® Item Qty Part No. Description Notes 059851 Bolt 002181 Compression Spring † … Filter Head Available only with 80145 06135 Cover Plate 012293 Tool Post Screw 059850 Socket, RF type MNR-0042 Securus II Monitor...
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Page 66: Applicability
Purification Systems CHAPTER 5: HIGH FLOW PURIFICATION SYSTEMS 5.1 Applicability This chapter applies to these Bauer Purification System models: P12 and P14. 5.2 P12 Purification System 5.2.1 Major Components and Configurations The P12 Purification System major components are an Oil and Water Separator, a Dryer Chamber and a Purification Chamber. -
Page 67: Oil And Water Separator
MNL-0096 5.2.1.1 Oil and Water Separator The coalescing oil and water separator uses a sintered metal filter to separate the liquid oil and water par- ticles from the compressed air. 5.2.1.2 Condensate Drain Valve A manually operated valve used before start-up and during operation to drain the condensed liquids from the coalescing oil and water separator. -
Page 68: Maintenance
Purification Systems Color State Indication Compressor Unit Status Green Steady Satisfactory The unit is in operation Yellow Flashing Cartridge Change Pre-warning The unit is in operation. The green LED will also illuminate. Flashing Cartridge Change Required The unit is shutdown and can not be started until the cartridges are changed. -
Page 69: Chamber
MNL-0096 Figure 5-2 Oil and Water Separator 1. Filter Head 3. Acorn Nut 2. Sintered Metal Filter 4. Hex Nuts 5.2.2.2 Chamber To change the cartridge, proceed as follows. See Figure 5-3 Disconnect the power and shut off the inlet supply line, if applicable. -
Page 70: Cartridge Leaks After Installation
Purification Systems 11. Close the bleed valve, restore the power and reconnect the inlet supply line, if applicable. Figure 5-3 Cartridge Replacement Thread Pull NOTICE If air is detected bleeding out from the bottom of the chamber, the cartridge has not been installed properly or is missing. -
Page 71: Replacement Parts List
MNL-0096 5.2.3 Replacement Parts List Figure 5-4 P12 Purification System INLET OUTLET Item Qty Part No. Description Notes 055719 Oil and Water Separator See Figure 5-5 011430 Condensate Drain Valve 011523 Safety Valve VAL-0047 Check Valves GAG-0070W Pressure Gauge 067105 High Flow Dryer Chamber See Figure 5-6 067106... -
Page 72: Figure 5-5 Oil And Water Separator
Purification Systems Figure 5-5 Oil and Water Separator Item Qty Part No. Description Notes 055719 Oil and Water Separator Assembly † … Separator Head Available only with 055719 N02894 O-ring 061839 Sintered Filter Element Assembly Items 7 to 16 †... - Page 73 MNL-0096 Figure 5-5 (cont.) Oil and Water Separator Item Qty Part No. Description Notes 061836 Sintered Metal Filter Insert 061837 Sintered Metal Filter Insert 061831 Filter Element Bottom N15542 Usit Ring N00084 Acorn Nut 8 mm NUT-0118 Hex Nut 6 mm WAS-0024 Flat Washer 6 mm...
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Page 74: Figure 5-6 27" High Flow Chamber Assembly
Purification Systems Figure 5-6 27” High Flow Chamber Assembly Item Qty Part No. Description Notes 067105 Chamber Assembly 27” High Flow † … Chamber Bottom Plug Available only with 067105 N17456 Back-up Ring N17455 O-ring † … Chamber Housing Available only with 067105 057065 Filter Head... - Page 75 MNL-0096 Figure 5-6 (cont.) 27” High Flow Chamber Assembly Item Qty Part No. Description Notes 067070 Sealing Cuff N17454 O-ring N17453 O-ring N17457 Retaining Ring 065500 Bleed Valve April 17, 2013 Page 68...
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Page 76: Figure 5-7 Securus Chamber Assembly
Purification Systems Figure 5-7 Securus Chamber Assembly ® Item Qty Part No. Description Notes 067106 Securus Chamber Assembly 27” High Flow ® † … Chamber Housing Available only with 067106 N17458 Finned Plug 067088 Round Nut Page 69 3rd Edition, Rev 0 Chg 6... - Page 77 MNL-0096 Figure 5-7 (cont.) Securus Chamber Assembly ® Item Qty Part No. Description Notes 067072 Packing Sleeve 067093 Tapered Pin N17455 O-ring N17456 Back-up Ring † … Chamber Bottom Plug Available only with 067106 059850 Socket RF Type 065500 Bleed Valve 067097 Securus Cartridge...
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Page 78: Figure 5-8 Co Removal Chamber
Purification Systems Figure 5-8 CO Removal Chamber Item Qty Part No. Description Notes 80144 27” Chamber Assembly Items 1 - 7 012293 Tool Post Screw 061237 Cover Plate † … Filter Head Available only with 80144 N04736 Back-up Ring N04735 O-ring †... -
Page 79: P14 Purification System
MNL-0096 5.3 P14 Purification System 5.3.1 Major Components The P14 Purification System major components are an Oil and Water Separator, two Dryer Chambers and a Securus Chamber. Figure 5-1 shows the functional interconnection of all the components. The Secu- ® Electronic Moisture Monitor System is standard. -
Page 80: Oil And Water Separator
Purification Systems 5.3.1.1 Oil and Water Separator The oil and water separator uses a sintered metal filter to separate the liquid oil and water particles from the compressed air. 5.3.1.2 Condensate Drain Valve A manually operated valve used before start-up and during operation to drain the condensed liquids from the coalescing oil and water separator. -
Page 81: Maintenance
MNL-0096 Color State Indication Compressor Unit Status Green Steady Satisfactory The unit is in operation Yellow Flashing Cartridge Change Pre-warning The unit is in operation. The green LED will also illuminate. Flashing Cartridge Change Required The unit is shutdown and can not be started until the cartridges are changed. -
Page 82: Chamber
Purification Systems Figure 5-10 Oil and Water Separator 1. Filter Head 3. Acorn Nut 2. Sintered Metal Filter 4. Hex Nuts 5.3.2.2 Chamber To change the cartridge, proceed as follows. See Figure 5-11 1. Depressurize the system by means of the bleed valve. 2. -
Page 83: Cartridge Leaks After Installation
MNL-0096 Figure 5-11 Cartridge Replacement Thread Pull NOTICE If air is detected bleeding out from the bottom of the chamber, the cartridge has not been installed properly or is missing. Follow the instructions in Paragraph 5.2.2.3. 5.3.2.3 Cartridge Leaks after Installation 1. -
Page 84: Replacement Parts List
Purification Systems 5.3.3 Replacement Parts List Figure 5-12 P14 Purification System INLET OUTLET Item Qty Part No. Description Notes 055719 Oil and Water Separator See Figure 5-13 011430 Condensate Drain Valve 011523 Safety Valve VAL-0047 Check Valves GAG-0070W Pressure Gauge 0 - 7500 psi 067105 High Flow Dryer Chamber... - Page 85 This page is inserted to provide proper page sequencing...
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Page 86: Figure 5-13 Oil And Water Separator
Purification Systems Figure 5-13 Oil and Water Separator Item Qty Part No. Description Notes 055719 Oil and Water Separator Assembly † … Separator Head Available only with 055719 N02894 O-ring 061839 Sintered Filter Element Assembly Items 7 to 16 †... - Page 87 MNL-0096 Figure 5-13 (cont.) Oil and Water Separator Item Qty Part No. Description Notes 061836 Sintered Metal Filter Insert 061837 Sintered Metal Filter Insert 061831 Filter Element Bottom N15542 Usit Ring N00084 Acorn Nut NUT-0118 Hex Nut WAS-0024 Flat Washer 061833 Hex Shaft April 17, 2013...
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Page 88: Figure 5-14 27" High Flow Chamber Assembly
Purification Systems Figure 5-14 27” High Flow Chamber Assembly Item Qty Part No. Description Notes 067105 High Flow Chamber Assembly 27” † … Chamber Bottom Plug Available only with 067105 N17456 Back-up Ring N17455 O-ring † … Chamber Housing Available only with 067105 057065 Filter Head... - Page 89 MNL-0096 Figure 5-14 (cont.) 27” High Flow Chamber Assembly Item Qty Part No. Description Notes N17454 O-ring N17453 O-ring N17457 Retaining Ring 065500 Bleed Valve April 17, 2013 Page 82...
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Page 90: Figure 5-15 Securus Chamber Assembly
Purification Systems Figure 5-15 Securus Chamber Assembly ® Item Qty Part No. Description Notes 067106 Securus Chamber Assembly 27”High Flow ® † … Chamber Housing Available only with 067106 N17458 Finned Plug 067088 Round Nut Page 83 3rd Edition, Rev 0 Chg 6... - Page 91 MNL-0096 Figure 5-15 (cont.) Securus Chamber Assembly ® Item Qty Part No. Description Notes 067072 Packing Sleeve 067093 Tapered Pin N17455 O-ring N17456 Back-up Ring † … Chamber Bottom Plug Available only with 067106 059850 Socket RF Type 065500 Bleed Valve 067097 Securus Cartridge...
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Page 92: Figure 5-16 Co Removal Chamber
Purification Systems Figure 5-16 CO Removal Chamber Item Qty Part No. Description Notes 80144 27” Chamber Assembly Items 1 - 7 012293 Tool Post Screw 061237 Cover Plate † … Filter Head Available only with 80144 N04736 Back-up Ring N04735 O-ring †... -
Page 93: Chapter 6
MNL-0096 CHAPTER 6: APPENDIX Safety 6.1.1 General Safety Precautions • Read the operating manual before installing or operating this compressor unit. Follow appropriate handling, operation and maintenance procedures from the very beginning. The maintenance schedule contains measures required to keep this compressor unit in good condition. Maintenance is simple, but must be executed regularly to achieve safe operation, maximum efficiency and long service life. - Page 94 Bauer Compressors, Inc. The purchaser is urged to include the above provision in any agreement for resale of this compressor. • The use of repair parts other than those listed in this manual or purchased from BAUER Compressors, Inc. may create unsafe conditions over which BAUER has no control. Such unsafe conditions can lead to accidents that may be life-threatening, cause substantial bodily injury, and/or result in damage to the equipment.
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Page 95: Safety Warning Labels
MNL-0096 6.1.2 Safety Warning Labels Notes, labels and warning signs are displayed on the compressor unit according to model, application or equipment and may include any of the following. HOT SURFACES DO NOT TOUCH! Danger of burning if cylinders, cylinder heads, or pressure lines of individual compressor stages are touched. -
Page 96: Unpacking, Handling And Installation
Purification Systems Unpacking, Handling and Installation 6.2.1 Unpacking and Handling This unit is packaged according to the requirements for shipping via the requested type of carrier service. It is possible that the unit could have been damaged during shipping. For this reason, we urge you to thor- oughly examine the unit for possible damage and report any such damage to the shipping company immediately. -
Page 97: Long Term Storage
MNL-0096 When making the electrical connections to the system, the following instructions are mandatory: • Comply with all local, state and federal regulations concerning electrical installation. • Arrange for the electrical connections to be made by a certified electrician only. •... -
Page 98: Preventive Maintenance During Storage
Purification Systems 1. Operate the compressor again and slowly spray approximately 0.35 oz. (10 cc) of oil into the inlet port while the compressor is running. Keep the shut-off valve open and the condensate drain valves closed. 2. After spraying the oil into the inlet port, run the compressor unit for an additional 5 minutes before shutting the compressor unit down. - Page 99 MNL-0096 sure switch setting the switch above normal limits to override the pressure switch. Be sure to reset the switch after checking. 7. Check the interstage safety valves for leakage. 8. Establish the cause of any faults and remedy. 9. Stop the unit when it is running properly. The compressor is then ready for operation. April 17, 2013 Page 92...
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Page 100: Reference Data
Purification Systems Reference Data 6.4.1 Tightening Torque Values 1. Unless otherwise specified in text, the torque values in Table 1 apply. 2. The indicated torque values are valid for bolts in greased condition. 3. Self locking nuts must be replaced on reassembly 4. -
Page 101: Approved Lubricants Chart
MNL-0096 6.4.4 Approved Lubricants Chart Unless otherwise specified in text, use the lubricants in Table 2. Usage Lubricants O-rings, rubber and plastic parts; filter housing Parker Super “O” Lube or petroleum jelly threads, sealing rings Bolts, nuts, studs, valve parts, copper gaskets and Never-Seez NSWT, Pipe Dope or teflon tape ®... -
Page 102: Additional Documents
Purification Systems Additional Documents 6.5.1 Diagrams and Drawings Any included drawings, wiring diagrams, pneumatic flow diagrams, etc., will be bound next to the back cover in a hardcopy manual or included as a separate file on a CD. 6.5.2 Other Documents OEM Manuals and other BAUER manuals may be included in the documentation shipping package. - Page 103 CORRECTIONS & COMMENTS In an effort towards constant improvement, the Documentation section of Bauer Compressors, Inc. would like to give you the opportunity to suggest improvements or corrections to this manual. If you find any inaccuracies or have suggestions feel free to E-mail us at: documentation@bauercomp.com, or fill...
- Page 104 Bauer Compressors, Inc. Attn: Documentation 1328 Azalea Garden Rd. Norfolk, VA 23502-1944 fold here tape or glue here...