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Bauer Compressors P10 manual available for free PDF download: Instruction Manual And Replacement Parts List
Bauer Compressors P10 Instruction Manual And Replacement Parts List (104 pages)
Breathing Air Purification Systems and Industrial Air Purification Systems
Brand:
Bauer Compressors
| Category:
Air Cleaner
| Size: 1.59 MB
Table of Contents
Table of Contents
3
Chapter 1 : - - - - - - - - - - - - - - - - - - - - - Introduction
8
How to Use this Manual
8
Manual Safety Notices
8
How to Use the Replacement Parts List
9
How to Use the Appendix
10
Chapter 2 : - - - - - - - - - - - - - - - - Purification System
11
Introduction
11
General Purification System Procedures
11
Chamber Safety Bore
11
Manual Condensate Drainage
12
Model, Serial Number and Part Number Identification
12
Compressor Dataplate
12
Figure 2-1 Cartridge Safety Venting
12
Figure 2-2 P0 & P31 Safety Venting
12
Figure 2-3 Purification System Dataplates (Typical)
12
Purification System Dataplate
13
Cartridge Installation Dataplate
13
Breathing Air Purification System Configurations
13
Industrial Purification System Configurations
14
Cartridge Operating Life
14
Calculating the Maximum Cartridge Operating Hours
15
Calculating the Adjusted Cartridge Operating Hours
15
Figure 2-4 Correction Factor for Cartridge Operating Hours
16
Figure 2-5 Example Record of Adjusted Operating Hours
16
Air Purification Cartridge Operating Hours Form
17
Chapter 3 : - - - - Single Chamber Purification Systems
18
Applicability
18
P0 Purification System Description
18
Figure 3-1 P0 Purification Chamber
18
Maintenance
19
Replacing the Cartridge
19
Figure 3-2 P0 Purification System Cross Section
19
Chamber Replacement Interval
20
Replacement Parts List
22
Figure 3-3 P0 Purification System
22
P31 Purification System
24
Major Components
24
Figure 3-4 P31 Purification System
24
Configuration Options
25
Figure 3-5 P31 Purification System Cross Section
25
Maintenance
26
Replacing the Cartridge
26
Replacement Parts List
27
Figure 3-6 P31 Purification System
27
Figure 3-7 P31 Purification System Base Assembly
28
Figure 3-8 P31 Purification System Check Valve
29
Chapter 4 : - - - - -Multi-Chamber Purification Systems
30
Applicability
30
Components Layout
30
Figure 4-1 Typical Bauer Purification System
30
Component Description
31
Oil and Water Separator
31
Figure 4-2 Oil and Water Separator
31
Chamber
32
Cartridge
32
Cartridge Handling
32
Condensate Drain Valve
32
Figure 4-3 Oil and Water Separator Labels
32
Check Valves
33
Bleed Valve
33
Pressure Maintaining Valve
33
Safety Valve
33
Maintenance
33
Oil and Water Separator
33
Cartridge Replacement
34
Figure 4-4 Oil and Water Separator
34
Figure 4-5 Sintered Metal Filter Assembly
34
Leaking at the Safety Bore
35
Figure 4-6 Cartridge Replacement
35
Purification Cartridge Applicability
36
Purification Chamber Position References
36
Figure 4-7 Purification Chamber Position
36
Purification System Replacement Parts List
38
P1 Purification System
38
Figure 4-8 P1 Purification System
38
P2 Purification System
39
Figure 4-9 P2 Purification System
39
P2S and IP2S Purification System
40
Figure 4-10 P2S and IP2S Purification System
40
Figure 4-30 27" Securus
40
P4 Purification System
41
Figure 4-11 P4 Purification System
41
P5 Purification System
42
Figure 4-12 P5 Purification System
42
P5S and IP5S Purification System
43
Figure 4-13 P5S and IP5S Purification System
43
P10 Purification System
44
Figure 4-14 P10 Purification System
44
P10S and IP10S Purification System
45
Figure 4-15 P10S and IP10S Purification System
45
P10S II Purification System
46
Figure 4-16 P10S II Purification System
46
P41 and IP41 Purification System
47
Figure 4-17 P41 and IP41 Purification System
47
P41S and IP41S Purification System
48
Figure 4-18 P41S and IP41S Purification System
48
P42 and IP42 Purification System
49
Figure 4-19 P42 and IP42 Purification System
49
P42S and IP42S Purification System
50
Figure 4-20 P42S and IP42S Purification System
50
P43 and IP43 Purification System
51
Figure 4-21 P43 and IP43 Purification System
51
P43S and IP43S Purification System
52
Figure 4-22 P43S and IP43S Purification System
52
Purification Components Replacement Parts List
53
Oil and Water Separator, P/N 079416
53
Figure 4-23 Oil and Water Separator, P/N 079416
53
10" Chamber, P/N 080143
54
Figure 4-24 10" Chamber, P/N 080143
54
20" Chamber P/N 082135
55
Figure 4-25 20" Chamber P/N 082135
55
20" Securus Chamber P/N 082136
56
Figure 4-26 20" Securus Chamber P/N 082136
56
20" Securus II® Chamber P/N 082136
58
Figure 4-27 20" Securus Chamber P/N 082136
58
27" Chamber P/N 080144
60
Figure 4-28 27" Chamber P/N 080144
60
27" Securus® Chamber P/N 080145
62
Figure 4-29 27" Securus ® Chamber P/N 080145
62
27" Securus II® Chamber P/N 080145
64
Chapter 5 :- - - - - - - - High Flow Purification Systems
66
Applicability
66
P12 Purification System
66
Major Components and Configurations
66
Figure 5-1 P12 Purification System
66
Oil and Water Separator
67
Condensate Drain Valve
67
Check Valves
67
Dryer Cartridge
67
Bleed Valve
67
Pressure Maintaining Valve
67
Safety Valve
67
Securus ® Electronic Moisture Monitor System
67
Securus Cartridge
67
Securus Indicator
67
Maintenance
68
Oil and Water Separator
68
Chamber
69
Figure 5-2 Oil and Water Separator
69
Cartridge Leaks after Installation
70
Figure 5-3 Cartridge Replacement
70
Replacement Parts List
71
Figure 5-4 P12 Purification System
71
Figure 5-5 Oil and Water Separator
72
Figure 5-6 27" High Flow Chamber Assembly
74
Figure 5-7 Securus Chamber Assembly
76
Figure 5-8 CO Removal Chamber
78
P14 Purification System
79
Major Components
79
Figure 5-9 P14 Purification System
79
Oil and Water Separator
80
Condensate Drain Valve
80
Check Valves
80
Dryer Cartridge
80
Bleed Valve
80
Pressure Maintaining Valve
80
Safety Valve
80
Securus ® Electronic Moisture Monitor System
80
Securus Cartridge
80
Securus Indicator
80
Maintenance
81
Oil and Water Separator
81
Chamber
82
Figure 5-10 Oil and Water Separator
82
Cartridge Leaks after Installation
83
Figure 5-11 Cartridge Replacement
83
Replacement Parts List
84
Figure 5-12 P14 Purification System
84
Figure 5-13 Oil and Water Separator
86
Figure 5-14 27" High Flow Chamber Assembly
88
Figure 5-15 Securus Chamber Assembly
90
Figure 5-16 CO Removal Chamber
92
Chapter 6
93
Safety
93
General Safety Precautions
93
Safety Warning Labels
95
Unpacking, Handling and Installation
96
Unpacking and Handling
96
Installation of the Unit
96
General
96
Electrical Installation
96
Figure 6-1 Lifting Devices
96
Long Term Storage
97
General
97
Preparations
97
Units Equipped with a Filter System
97
Preserving the Compressor
97
Preventive Maintenance During Storage
98
Lubrication Oils for Preservation
98
Reactivating the Compressor Unit
98
Reference Data
100
Tightening Torque Values
100
Torque Sequence Diagrams
100
Conversion Formulas
100
Figure 6-2 6 Bolt and 4 Bolt Torque Sequence
100
Approved Lubricants Chart
101
Glossary of Abbreviations and Acronyms
101
Additional Documents
102
Diagrams and Drawings
102
Other Documents
102
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