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Summary of Contents for SPXFLOW APV BLV1
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Page 1: Blv1 - Hl Dn 15 - Dn 50 And 1/2" - 2" Rn 01.245
I N S T R U C T I O N M A N U A L APV BLV1 B A L L VA LV E F O R M N O . : H 3 4 1 8 0 9 R E V I S I O N : G B - 0 R E A D A N D U N D E R S TA N D T H I S M A N U A L P R I O R TO O P E R AT I N G O R S E RV I C I N G T H I S P R O D U C T. -
Page 3: Blv1 - Hl Dn 65 - Dn 100 And 2 1/2" - 4" Rn 01.245
EU Declaration of Conformity for Valves and Valve Manifolds SPX Flow Technology Germany GmbH Gottlieb-Daimler-Str. 13, D-59439 Holzwickede herewith declares that the APV double seal and double seat valves of the series SD4, SDT4, SDU4, SDMS4, SDMSU4, SDTMS4, SWcip4, DSV, DA4, D4 SL, D4, DA3, DA3SLD, DE3, DEU3, DET3, DKR2, DKRT2, DKRH2 in the nominal diameters DN 25 - 150, ISO 1“... -
Page 5: Table Of Contents
APV_BLV1_GB-0_012020.indd Content Page General Terms Safety Symbols 2.2. Safety Instructions Intended Use Mode of Operation 4.1. General information Auxiliary Equipment 5.1. Valve position indication - manual / actuated valve 5.2. Control unit 5.3. Turning actuator for control unit Cleaning 6.1. Cleaning recommendation Installation and Commissioning Welding Instructions... -
Page 6: General Terms
APV_BLV1_GB-0_012020.indd General Terms This instruction manual should be read carefully by the competent operating and maintenance personnel. We point out that we will not accept any liability for damage or malfunctions resulting from the non-compliance with this instruction manual. Descriptions and data given herein are subject to technical changes. Safety Symbols Caution! -
Page 7: Intended Use
APV_BLV1_GB-0_012020.indd Safety Before any maintenance work, depressurize the line and cleaning system and discharge the lines if possible. Disconnect electric and pneumatic connections. During disassembly you may find liquid residues in the valve ball. Remove the turning actuator before the replacement of seals. Observe Service Instructions to ensure safe maintenance of the valve. -
Page 8: Mode Of Operation
Authorizations and External Approvals To view the certifications for this and other innovative SPX FLOW products, visit https://www.spxflow.com/en/apv/about-us/certifications/ It is within the responsibility of the plant operator to evaluate and verify the suitability of SPX FLOW products for the intended... -
Page 9: Auxiliary Equipment
APV_BLV1_GB-0_012020.indd Auxiliary Equipment 5.1. Valve position indication - manual / actuated valve Proximity switches to signal the final position of the valve ball can ball cock, manually be installed in the yoke area if required. operated, with yoke for feedback of ball position We recommend using one of these standard types: three-wire proximity switch (H340207;... -
Page 10: Turning Actuator For Control Unit
APV_BLV1_GB-0_012020.indd Auxiliary Equipment 5.3. Turning actuator for control unit For the assembly of a control unit on the ball valve, a special turning actuator is required. The standard turning actuator must be replaced. Turning actuator for control unit actuator K080 F/L RME for H123937 BLV1 DN 15 - 50;... -
Page 11: Installation And Commissioning
APV_BLV1_GB-0_012020.indd Installation and Commissioning The installation position of the ball valve is arbitrary and can be selected according to the local situation and the task to be fulfilled. Note! Observe welding instructions 7.1. Caution! Before first startup: Check the function of the control unit or valve position indication if installed. -
Page 12: Dimensions / Weights
APV_BLV1_GB-0_012020.indd Dimensions / Weights 8.1. BLV1 - H - DN 15 - 100; ½“ - 4“ Ball valve, manually operated, without feedback dimensions in mm weight dimensions in mm weight in kg in kg 0,75 0,75 0,85 0,85 1,00 50,5 1,00 2,20 50,5... -
Page 13: Blv1 - Nc - Dn 15 - 100; ½
APV_BLV1_GB-0_012020.indd Dimensions / Weights 8.3. BLV1 - NC - DN 15 - 100; ½“ - 4“ Ball valve, actuated, with turning actuator / control unit dimensions in mm weight kg weight kg Inch without CU with CU 1/2" 3/4" 1" 1 1/2"... -
Page 14: Technical Data
APV_BLV1_GB-0_012020.indd Technical Data 9.1. General data max. line pressure: 10 bar max. operating temperature: 0 - 140 °C short-term steam load: 160 °C turning actuator min. pneumatic air pressure: 6 bar max. pneumatic air pressure: 10 bar turning angle: 90° air connection (for hose): 6 x 1 angle union - G1/8"... -
Page 15: Max. Tightening Torque
APV_BLV1_GB-0_012020.indd Technical Data 9.3. Max. tightening torque Tightening torques, allocation of actuator size ball valve nominal dimension Inch ½“ ¾” 1” 1 ½” 2” 2 ½” 3” 4” turning actuator K080 K125 K180 tightening torque (Nm) 18,0 23,5 59,5 ball valve Inch ½“... -
Page 16: Maintenance
APV_BLV1_GB-0_012020.indd Maintenance Note! The maintenance intervals are different depending on the application and must be determined by the operator performing regular checks. Caution! Apart from the replacement of wear parts, ball valves are nearly maintenance-free.During the operation observe that the ball valve is always switched into the open or closed final position. -
Page 17: Service Instructions Blv1 - H
APV_BLV1_GB-0_012020.indd 12. Service Instructions BLV1 - H Ball valve with manual operation without feedback The position numbers refer to the illustration below. 12.1. Removal from the line system Caution! Liquid residue can be in the ball valve. Caution! 1. Shut off connecting lines, depressurize line, and discharge it if possible. -
Page 18: Replacement Of Stem Seal
APV_BLV1_GB-0_012020.indd 12. Service Instructions BLV1 - H 12.3. Replacement of stem seal The position numbers refer to the illustration on page 17. 1. Dismantle ball valve as described. 2. Take off the handle. For this purpose remove the nut (10) together with the washer (9). -
Page 19: Service Instructions Blv1 - Hl
APV_BLV1_GB-0_012020.indd 13. Service Instructions BLV1 - HL Ball valve with manual operation and feedback The position numbers refer to the illustration below. 13.1. Removal from the line system Caution! Liquid residue can be in the ball valve. Caution! 1. Shut off connecting lines, depressurize line, and discharge it if possible. -
Page 20: Service Instructions Blv1 - Nc
APV_BLV1_GB-0_012020.indd 14. Service Instructions BLV1 - NC Ball valve with actuator and control unit The position numbers refer to the illustration below. 14.1. Removal from the line system Caution! Liquid residue can be in the ball valve. Caution! 1. Shut off connecting lines, depressurize line, and discharge it if possible. -
Page 21: Spare Parts Lists
APV_BLV1_GB-0_012020.indd 15. Spare Parts Lists If damaged seals are exchanged, generally replace all seals. Complete seal kits are available for valve service (see spare parts lists). The reference numbers of the spare parts for the different valve designs and sizes are included in the attached spare parts drawings with corresponding lists. - Page 44 Design features, materials of construction and dimensional data, as described in this manual, are provided for your information only and should not be relied upon unless confirmed in writing. Please contact your local sales representative for product availability in your region. For more information visit www.spxflow.com. ISSUED 01/2020 - Original Manual...
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