GSi 2000 Series Installation And Operating Instructions Manual
Vane axial heater
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- Installation and operation manual (60 pages) ,
- Installation instructions manual (54 pages) ,
- Manual (33 pages)
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Summary of Contents for GSi 2000 Series
- Page 1 Series 2000 Vane Axial Heater Series 2000 Vane Axial Heater Installation And Operating Instructions MODEL # VH__ - __ __ - __ __ - 2 __ MODEL # VL__ - __ __ - __ __ - 2 __ Owner's Manual PNEG-553...
- Page 2 Series 2000 Vane Axial Heater...
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Page 3: Table Of Contents
Drying Grain In The Hours To Shutdown Mode...........22 Run Hours Display....................22 Multiple Heater Notes....................22 Modulating Valve Operation.................23 Factory Configuration....................24 Configuration Dip Switches (Normally Done At GSI)..........24 Error Conditions......................25 Limit Switches......................25 Multiple Heater Error Conditions................25 Misc Error Numbers....................25 Series 2000 Heater Service..................26 Series 2000 Wiring Diagram..................27... -
Page 4: Roof Warning, Operation & Safety
SAFETY Series 2000 Vane Axial Heater Roof Damage Warning And Disclaimer GSI DOES NOT WARRANT ANY ROOF DAMAGE CAUSED BY EXCESSIVE VACUUM OR INTERNAL PRES- SURE FROM FANS OR OTHER AIR MOVING SYSTEMS. ADEQUATE VENTILATION AND/OR "MAKEUP AIR" DE- VICES SHOULD BE PROVIDED FOR ALL POWERED AIR HANDLING SYSTEMS. -
Page 5: Safety Alert Decals
Series 2000 Vane Axial Heater Heater Operation you understand safe operating procedures, and some Thank you for choosing a GSI product. It is de- of the problems that may be encountered by the op- signed to give excellent performance and service erator or other personnel. -
Page 6: Series 2000 Heater Installation
HEATER INSTALLATION Series 2000 Vane Axial Heater High Temperature Heater Specifications 24" 18" 26" 28" 24.1/4" All models Inside diameter 18.5/16" 26.5/16" 28.1/8" 25.3/4" Bolt circle diameter 19.7/16" 27.15/16" 29.5/8" 22.1/2" Length 22" 22.1/4" 25.1/4" 2100000 BTU rating 1400000 2700000 3000000 Weight Liquid models... -
Page 7: Air Pressure Switch And Temperature Sensor Box
HEATER INSTALLATION Series 2000 Vane Axial Heater Air Pressure Switch and Temperature Sensor Box Installation 1. Using air switch box as a guide, mark 2 holes on ple- num side wall appproximately 24" to right of transition cen- tered up and down in plenum. 2. -
Page 8: Bin Configuration/Operating Temperature Table
HEATER INSTALLATION Series 2000 Vane Axial Heater Bin Configuration IMPORTANT! When mounting (2) heaters on a bin it is imperative that they be situated as illustrated in this draw- ing. Plenum thermostat must be to the right of master heater and master heater must be to the right of slave heater. -
Page 9: Heater Unit Wiring
HEATER INSTALLATION Series 2000 Vane Axial Heater Wiring Heater Unit 1. Be sure fan unit is installed and wired to meet local codes. Be sure equipment is well grounded (see page 10). 2. A separate neutral is required for 120 volt heater circuit in 220 volt 1PH and 3PH fan units. -
Page 10: Machine To Earth Ground
HEATER INSTALLATION Series 2000 Vane Axial Heater Machine To Earth Ground Figure 4: Use a #6 or approved It is very important that a machine size bare copper ground wire. to earth ground rod be installed at Install a 5/8" the fan. -
Page 11: Fuel Connection For Liquid Propane Models
HEATER INSTALLATION Series 2000 Vane Axial Heater Standard electrical safety prac- IMPORTANT! Do not use pro- tices and codes should be used pane tanks that have previ- when working with a heater. ously been used for ammonia Refer to the National Electric unless they have been purged Code Standard Handbook by according to procedures of the... -
Page 12: Installing Optional Humidity Sensor
HEATER INSTALLATION Series 2000 Vane Axial Heater Figure A Installing Optional Humidity Sensor Humidity sensor should be mounted 6-8" Insert pipe nipple from sensor housing right of the airswitch/temperature sensor through hole in side wall and use self- box. See Figure A. drilling screws to mount to sidewall. -
Page 13: Series 2000 Operating Procedure
OPERATING PROCEDURE Series 2000 Vane Axial Heater The control panel display showing initial start up. Standard electrical safety practices and codes should tion. There is no way to bypass an error condition. It be used when working with a heater. Refer to the must be fixed. -
Page 14: Normal Operating Displays With Heater Not Running
OPERATING PROCEDURE Series 2000 Vane Axial Heater Normal Operating Displays With Heater Not Running The main display shows the plenum temperature. If or any other error condition will cause the display to show the limit or error condition. the dryer has not been running, the display should show outside temperature. -
Page 15: Starting The Dryer
OPERATING PROCEDURE Series 2000 Vane Axial Heater Starting The Dryer After heater power is turned on, the fan must be turned on. Attempting to start the dryer without the air switch indicating there is airflow will cause an air- flow alarm to go off when the start switch is depressed. The airflow alarm is simply the entire display going blank, and the "NO AIRFLOW"... - Page 16 OPERATING PROCEDURE Series 2000 Vane Axial Heater 16. When the burner ignites the display should read 19. Open or close the low cycle ball valve until "HI-FLAME " at the left of the display. Loosen the gas pressure is 3-5 lbs. for LP, or 1-2 lbs. the nut on the main regulator and turn screw in, to for natural gas.
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Page 17: Btu's Per Gauge Pressure (Psi) Propane Models (Approximate)
OPERATING PROCEDURE Series 2000 Vane Axial Heater Btu's Per Gauge Pressure (PSI) Propane Models (Approximate) High Temperature Operating Pressure (PSI) Diameter 416380 588680 720290 832760 930880 1019420 1107800 1174960 1244360 1340080 18" 598250 844730 1036170 1198890 1340080 1464520 1581770 1689460 1787570 1892860 24"... -
Page 18: Btu's Per Gauge Pressure (Psi) Natural Gas Models (Approximate)
OPERATING PROCEDURE Series 2000 Vane Axial Heater Btu's Per Gauge Pressure (PSI) Natural Gas Models (Approximate) High Temperature Operating Pressure (PSI) Diameter 18" 454180 644780 787970 909260 1016880 1115380 1204750 24" 710450 1006850 1231200 1419980 1587790 1741920 1881456 26" 938450 1331520 1627920 1876896... -
Page 19: Adjusting The Air Pressure Switch
AIR PRESSURE SWITCH Series 2000 Vane Axial Heater Adjusting the Air Pressure Switch Air pressure switch must be adjusted so If display does not read "airflow" remove that it will activate with lowest level of cap from adjustment port and slowly turn grain that will be dryed in bin. -
Page 20: Adjusting The Vaporizor
OPERATING PROCEDURE Series 2000 Vane Axial Heater Adjusting The Vaporizor 1. Vaporizer should be adjusted so the vapor pipetrain runs warm to the touch (100°-120°F). 2. Loosen 5/16" bolt on adjust- ment bracket. 3. Swivel vaporizer away from flame if running too hot, closer to flame if too cold. -
Page 21: Programming Set Points
OPERATING PROCEDURE Series 2000 Vane Axial Heater The limits are continuously Multiple heaters may be done at any heater control console. The informa- checked during the drying operation. tion programmed is automatically transmitted to all other heaters when the A limit switch open or any other er- programming is complete. -
Page 22: Programming Hours To Shutdown
OPERATING PROCEDURE Series 2000 Vane Axial Heater down arrow switches to alter the On hi-lo units when the unit reaches cycle set point, the flame will hours. Setting range is 0 to 200 switch to lo-flame and unit will not cycle back to hi-flame until (Set hours. -
Page 23: Modulating Valve Operation
OPERATING PROCEDURE Series 2000 Vane Axial Heater Modulating Valve Operation 1. The modulating valve regulates gas flow through Wait until temperature under bin has equalized as the heater based on sensing unit in the plenum, before. If temperature under bin is less than the and maintains a constant drying air temperature. -
Page 24: Factory Configuration
Series 2000 Vane Axial Heater Configuration Dip Multiple heaters connected together through the serial link. Switches (Normally Done Master with one Slave #1-dip switch At GSI) slave-dip switch 7 one and three on/all These switches are used to config- on/all others off. others off. -
Page 25: Error Conditions
Note: Temperature sensor connection-the temperature portant because ground. occurred). sensor (bolt) must always be connected to the master. if the fan heater is set up at GSI for 120 VAC and the customer connects to 240 VAC the heater control will work,... -
Page 26: Series 2000 Heater Service
HEATER SERVICE Series 2000 Vane Axial Heater Inspect and tighten all loose terminal con- All Airstream heaters are constructed of durable nections. Replace any damaged wiring. weather-resistant materials, so a minimum amount of service should be required; however 2. Remove burner orifice tube and inspect for dirt before the unit is started for the first time each season there are a few items that need to be or foreign material. -
Page 27: Series 2000 Wiring Diagram
WIRING DIAGRAM Series 2000 Vane Axial Heater... -
Page 28: Series 2000 Heater Parts
HEATER PARTS Series 2000 Vane Axial Heater 18" Gas Heater Key Part Number Description 1 HF-6785 18" Heater Housing 2 HH-3933 18" Burner Casting 3 HH-1180 18" Flame Spreader 3 HH-4410 18" Lo-temp Flame Spreader 4 HF-7078 18" Flame Diverter 4 HF-7073 18"... -
Page 29: 24" & 26" Gas Heater
HEATER PARTS Series 2000 Vane Axial Heater 24" & 26" Gas Heater Key Part Number Description 1 HF-6175 24" Heater Housing 1 HF-6176 26" Heater Housing 2 HH-3934 24/26" Burner casting 3 HH-1179 24/26" Flame spreader 3 HF-6757 24/26/28" Lo-temp flame spreader 4 HF-7103 24/26"... -
Page 30: 28" Gas Heater
HEATER PARTS Series 2000 Vane Axial Heater 28" Gas Heater Key Part Number Description 1 HF-6060 28" Heater housing 2 HH-3934 24/26" Burner casting 2 THF-3141 28" Burner casting 3 THF-3144 28" Flame spreader 3 HF-6757 24/26/28" Lo-temp flame spreader 4 HF-7105 28"... -
Page 31: Axial Heater Control Box
HEATER PARTS Series 2000 Vane Axial Heater Axial Heater Control Box Key Part Number Description 1 HF-7242 18" Control Box Housing 1 HF-7241 24" Control Box Housing 1 HF-7240 26" Control Box Housing 1 HF-7239 28" Control Box Housing 2 HF-7276 Control board assembly 3 HH-1442 Toggle switch... -
Page 32: Axial Propane Vapor Pipetrain
HEATER PARTS Series 2000 Vane Axial Heater Axial Propane Vapor Pipetrain Key Part Number Description 1 HH-1077 1/2" regulator 2 HH-3670 1/2" x 2-1/2" nipple 3 TFC-0032 1/2" solenoid 4 HH-2029 1/2" x 1-1/2" nipple 5 HH-2984 1/4" gauge 30PSI 6 S-3853 1/2"... -
Page 33: Air Switch Temperature Sensor Box
HEATER PARTS Series 2000 Vane Axial Heater Air Switch Temperature Sensor Box Key Part Number Description LBS. KGS. 1 HF-7414 Recessed Plastic Plug 0.10 0.05 $0.05 2 DC-1103 Adjustment Decal 0.02 0.01 $1.10 3 HF-7461 Box Lid 0.88 0.40 $2.10 4 HH-7063 Air Pressure Switch 1.00... -
Page 34: Axial Natural Gas Pipetrain
HEATER PARTS Series 2000 Vane Axial Heater Axial Natural Gas Pipetrain Key Part Number Description 1 TFC-0051 3/4" Ball valve 2 THH-4136 3/4" x 3" Nipple 3 TFC-0081 3/4" Solenoid 4 THH-4121 3/4" Close nipple 5 THH-4158 3/4" x 1/4" x 3/4" Tee 6 D08-0022 15PSI gauge 7 HH-7026... -
Page 35: Axial Propane Vapor Hi-Lo Pipetrain
HEATER PARTS Series 2000 Vane Axial Heater Axial Propane Vapor Hi-lo Pipetrain Key Part Number Description 1 HH-1077 1/2" 0-30 PSI regulator 2 HH-3670 1/2" x 2-1/2" nipple 3 TFC-0032 1/2" solenoid 4 HH-2029 1/2" x 1-1/2" nipple 5 HH-1453 1/2"... -
Page 36: Axial Natural Gas Hi-Lo Pipetrain
HEATER PARTS Series 2000 Vane Axial Heater Axial Natural Gas Hi-lo Pipetrain Key Part Number Description 1 TFC-0051 3/4" Ball valve 2 THH-4136 3/4" x 3" nipple 3 TFC-0081 3/4" solenoid 4 THH-4121 3/4" close nipple 5 THH-4174 3/4" x 3/4" x 1/2" Tee 6 D07-0022 1/2"... -
Page 37: Axial Lp Pipetrain
HEATER PARTS Series 2000 Vane Axial Heater Axial Lp Pipetrain Key Part Number Description 1 CD-0198 Vaporizer coil 2 D67-0005 1/2" Pipe coupler 3 HH-7013 200 degree vapor high limit 4 HH-1453 1/2" x 1/2" x 1/2" tee sh.40 5 HH-2029 1/2 x 1-1/2"... -
Page 38: Notes
NOTES Series 2000 Vane Axial Heater ______________________________________________________________________________________________________________ _____________________________________________________________________________________________________ __________________________________________________________________________________________________________ ______________________________________________________________________________________________________ ______________________________________________________________________________________________________ ____________________________________________________________________________________________________________ _________________________________________________________________________________________________________________ _______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ _____________________________________________________________________________________________________ __________________________________________________________________________________________________________ ______________________________________________________________________________________________________ ______________________________________________________________________________________________________ ____________________________________________________________________________________________________________ _________________________________________________________________________________________________________________ _______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ _____________________________________________________________________________________________________ __________________________________________________________________________________________________________ ______________________________________________________________________________________________________ ______________________________________________________________________________________________________ ____________________________________________________________________________________________________________ _________________________________________________________________________________________________________________ _______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ _____________________________________________________________________________________________________ __________________________________________________________________________________________________________ ______________________________________________________________________________________________________ ______________________________________________________________________________________________________ ____________________________________________________________________________________________________________ _________________________________________________________________________________________________________________ _______________________________________________________________________________________________________________ __________________________________________________________________________________________________________... -
Page 39: Warranty
FOR A PERIOD OF 36 MONTHS AFTER RETAIL SALE TO THE ORIGINAL END USER OF SUCH PRODUCTS. GSI'S ONLY OBLIGATION IS, AND PURCHASER'S SOLE REMEDY SHALL BE FOR GSI, TO REPAIR OR REPLACE, AT GSI'S OPTION AND EXPENSE, PRODUCTS THAT, IN GSI'S SOLE JUDGMENT, CONTAIN A MATERIAL DEFECT DUE TO MATERIALS OR WORKMANSHIP. ALL DELIVERY AND SHIPMENT CHARGES TO AND FROM GSI'S FACTORY WILL BE PURCHASER'S RESPONSIBILITY. - Page 40 Series 2000 Vane Axial Heater 1004 E. Illinois St. Assumption, IL 62510 Phone 217-226-4421 Fax 217-226-4498 July 1998...
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