Section 5 Disassembly; Major Disassembly - Generac Power Systems GP Series Diagnostic And Repair Manual

Disassembly
Section 5

Major Disassembly

Stator, Rotor, and Engine Removal
See Figure 5-11 and
location.
Disconnect and remove the battery from the
1.
generator. (Figure
Remove Fuel Tank. Use proper safety precautions
2.
when handling gasoline.
Figure 5-1. Fuel Tank Removed
Remove Control Panel
Disconnect wire 11 and wire 44 from the 50 Amp
1.
circuit breaker.
Disconnect wire 22 from the 50 Amp receptacle.
2.
Disconnect the stepper motor harness from the
3.
printed circuit board.
Disconnect the C1 and C2 connectors below the
4.
control panel.
Remove the control panel.
5.
Diagnostic Repair Manual
Figure 5-12 for component
5-12, Item 15)
(Figure 5-12, Item 4)
Figure 5-2. Stepper Motor Harness
Figure 5-3. Control Panel Removed
004665
Figure 5-4. Remove Air Deflector
Remove the Muffler
Remove air deflector from cross member.
1.
5-12, Item 45)
Remove the four screws holding the alternator air
2.
cover on the rear of the alternator.
Item 8)
Remove the muffler heat shield labeled HOT.
3.
(Figure
Remove the rear muffler box end panel.
4.
11, Item 38)
Remove the nut and washers from the top of the
5.
rear rubber mounts attached to the rear bearing
carrier.
Remove the back muffler box back panel.
6.
5-11, Item 37)
004667
5-11, Item 34)
(Figure 5-11, Item 32)
004668
004669
(Figure
(Figure 5-11,
(Figure 5-
(Figure
67