Table of Contents
Advertisement
Quick Links
®
KTR-STOP
RL (Rotor Lock) is a hydraulic mechanism serving for locking a ro-
tor positively by inserting a pin into a locking disk. The locking serves for preven-
ting a rotor standing still from starting.
Please observe protection
note ISO 16016.
KTR-STOP
Size S and M
Operating/Assembly instructions
KTR-STOP
Size S and M
Drawn:
2020-11-23 Shg
Verified:
2020-11-23 Shg
®
RL
®
RL
Replacing:
Replaced by:
KTR-N
44610 EN
Sheet:
1 of 16
Edition:
2
KTR-N dated 2011-11-12
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for KTR KTR-STOP RL
Summary of Contents for KTR KTR-STOP RL
- Page 1 The locking serves for preven- ting a rotor standing still from starting. Drawn: 2020-11-23 Shg Replacing: KTR-N dated 2011-11-12 Please observe protection note ISO 16016. Verified: 2020-11-23 Shg Replaced by:...
-
Page 2: Table Of Contents
Within the scope of intended use a pin is pushed hydraulically into the bore that fits of a lo- cking disk which prevents the rotor from rotating. This process may take place at standstill only. For any other applications please consult with KTR. Table of contents... -
Page 3: Technical Data
Illustration 3: Diagramme - size S Illustration 4: Diagramme - size M = Shear force [kN] = Lock torque [kNm] = Quantity of KTR-STOP® RL = Pitch circle diameter of locking disk [m] eff. Drawn: 2020-11-23 Shg Replacing:... - Page 4 Illustration 5: Housing dimensions - size S Illustration 6: Housing dimensions - size M Connection dimensions of locking disk Illustration 7: Locking disk Drawn: 2020-11-23 Shg Replacing: KTR-N dated 2011-11-12 Please observe protection note ISO 16016. Verified: 2020-11-23 Shg Replaced by:...
-
Page 5: Advice
Please pay special attention to the safety instructions! The operating/assembly instructions are part of your product. Please store them carefully. The copyright for these operating/assembly instructions remains with KTR. 2.2 Safety and advice symbols This symbol indicates notes which may contribute to pre-... -
Page 6: Storage, Transport And Packaging
The Rotor Lock is packed differently each depending on quantity and kind of transport. Unless otherwise contrac- tually agreed, packaging will follow the in-house packaging specifications of KTR. Assembly The Rotor Lock is supplied in pre-assembled condition. Before assembly the Rotor Lock has to be inspected for completeness. -
Page 7: Components Of Ktr-Stop
DIN EN ISO 4014 - 10.9 Disk DIN EN ISO 7089 Sensor ® KTR-STOP RL (pre-assembled) Optionally available ® Illustration 8: Components of KTR-STOP Drawn: 2020-11-23 Shg Replacing: KTR-N dated 2011-11-12 Please observe protection note ISO 16016. Verified: 2020-11-23 Shg... -
Page 8: Preparation Of Assembly
Lock nut Sensor Gasket Optionally available ® Illustration 9: Components of KTR-STOP 4.2 Preparation of assembly To ensure the full power of locking, the preparation for assembly needs to be performed carefully. • The housing for the Rotor Lock as well as the locking disk have to be inspected for dimensional accuracy. For that purpose please investigate the connection dimensions, connection surfaces and tolerances as mentioned in the drawing (see illustrations 5 to 7). - Page 9 Edition: Assembly ® 4.3 Assembly of KTR-STOP The eye bolts can be removed after assembly of the Rotor Lock. Please store them in a safe place. Avoid any kind of dirt; for that purpose you should use sealing plugs.
-
Page 10: Start-Up Of Ktr-Stop
• Screw the fastening pin (component 19) into the connection flange (component 9) against a stop (see illustra- tion 13). ® Illustration 13: Locking the KTR-STOP Drawn: 2020-11-23 Shg Replacing: KTR-N dated 2011-11-12 Please observe protection note ISO 16016. -
Page 11: Recommendation Of Fluids To Be Used
4.6 Recommendation of fluids to be used You may only use mineral hydraulic fluids meeting the demands of DIN 51524. KTR recom- mends those fluids corresponding to DIN 51524-3. KTR recommends the following fluids (other manufacturers may be selected):... -
Page 12: Disassembly Of Ktr-Stop
A basic requirement to ensure the operational readiness of the Rotor Lock is a stock of the most important spare parts on site. Contact addresses of the KTR partners for spare parts and orders can be obtained from the KTR homepage at www.ktr.com. -
Page 13: Maintenance Of Ktr-Stop
To facilitate the assembly the piston gasket (component 3) can be heated to 80 °C. For mounting the piston gasket a special assembly tool is required. Please consult with KTR for any other applications. • Insert the gasket (component 12) and the back-up ring (component 13) in the lock bolt. For that purpose the gasket may be heart-shaped (see illustration 15). - Page 14 Operating/Assembly instructions Edition: ® Maintenance of KTR-STOP RL/replacement of single parts • Insert the guide ring (component 6), the rod sealing ring (component 7) and the scraper (component 8) into the piston cover. For that purpose the rod sealing ring and the scraper may be heart-shaped (see illustration 15).
-
Page 15: Accessories - Sensor
Rotor Lock is locked fully. Rotor Lock between locked and unlocked fully. Rotor Lock is unlocked fully. Illustration 18: Positions of switching Drawn: 2020-11-23 Shg Replacing: KTR-N dated 2011-11-12 Please observe protection note ISO 16016. Verified: 2020-11-23 Shg Replaced by:... -
Page 16: Assembly / Start-Up
With damages like, for example, faulty cables, bad connections, etc. the signals for the posi- tion Rotor Lock In or Out disappear. Drawn: 2020-11-23 Shg Replacing: KTR-N dated 2011-11-12 Please observe protection note ISO 16016. Verified: 2020-11-23 Shg Replaced by:...
Need help?
Do you have a question about the KTR-STOP RL and is the answer not in the manual?
Questions and answers