Related Manuals for ROTOTILT ICS
Summary of Contents for ROTOTILT ICS
- Page 1 Control System - ICS Volvo EW 160E, 180E & 220E EWR150E & 170E Translation of the Original Instructions 2200450_ 7913 2020-11-20...
- Page 2 SS-EN ISO 12100:2010, SS-EN ISO 13849-1:2016, as well as applicable parts of SS-EN 474-1:2006+A5:2018 and SS-EN 474-5:2006+A3:2013. Qualified to compile the technical documentation in accordance with annex 7A: Niklas Bjuhr VP Engineering, Rototilt Group AB 2020-11-20 Place and date: Vindeln, Sweden Name and signature of authorized person:...
- Page 3 Overview The product described in the document consists of components for the ICS control system. The overviews show standard equipment and options. Refer to the figures and lists below as well as on the following pages. ICS control system ICS control system consists of the following components: 1.
- Page 4 The display shows Rototilt® control unit sends signals to information about the current problem. valves and LED lamp. There is a sensor in the Rototilt® control unit that detects the tilt angle. Display Settings, calibration and activation of certain functions are made via the display and its keys.
- Page 5 Rototilt® control When the 8-pole connector on the stick is connected, a flow is regulated parallel to the valves on Rototilt ® and the hydraulic flow is adjusted to this. The flow runs in one direction only. Regulation of extra hydraulics When the base machine is run without Rototilt ®, the control can be used to...
- Page 6 IMPORTANT - When using Rototilt the base machine/ ® excavator pedals must not be used to further increase the oil flow, as this can result in serious damage to Rototilt ® Speed The speed of all functions can be adjusted.
- Page 7 IMPORTANT - The base machine’s factory-installed handles have been replaced with handles adapted for ICS. Carefully check the changed functions, for both the base machine and Rototilt®. INFO – The illustration shows a general configuration of the handle functions. Confirm current settings via the menu: Handle in display..
- Page 8 Operating Rototilt® Quick coupler Detaching the tool Position the tool horizontally, resting on firm ground, or so that the tool cannot slide out of the grip when the quick coupler locks are opened. IMPORTANT - If the tool can fall or change position in connection with the procedure, there is a risk of damaging the tool and/or quick coupler.
- Page 9 When Rototilt® is pressurised Indicator Rod - Open hydraulically the quick coupler locking function is opened. The indication on the quick coupler shows that the lock is open. A warning is shown on the display if the quick coupler is in the open position.
- Page 10 Rotate the quick coupler and check from the operator position that the locking wedge/locking pistons have engaged. In the event of uncertainty, exit the machine and conduct a visual check. © Rototilt Group AB 2200450_ _7913 2020-11-24 English...
- Page 11 Return to the start menu using any key. A visual warning will be shown at 30-second intervals as long as Rototilt® is running without a tool and remains visible until any key is pressed again. Quick coupler QuickChange™...
- Page 12 Now select regulation of extra hydraulics on the display by activating double valve block shunt. Confirm with the OK function key. For return to Rototilt ® control: First connect the tiltrotator and then connect it to the base machine. Now select Rototilt® operation on the...
- Page 13 The settings below are open and made from the start menu inputs, allowing all operators to make and save settings in their specific profiles. However, some changes cannot be made by the installer (profile 0). Display ICS and ICS Direct are configured during installation using the display. Operators can adjust settings on the display and save them in individual profiles.
- Page 14 2. Select operator profile 1-4. The selection is confirmed with OK. INFO - Profile 0 is reserved for the installer and cannot be modified by another user. © Rototilt Group AB 2200450_ _7913 2020-11-23 English...
- Page 15 The warning must be confirmed with OK to activate the tiltrotator’s functions. The ability to switch positions for the rotation and tilt functions should be used as seldom as possible. © Rototilt Group AB 2200450_ _7913 2020-11-23 English...
- Page 16 Now highlight the icon to save (diskette), using the arrow keys. Confirm with the OK function key. Not visible for operator when RPS is installed. Visas ej i förarprofil om RPS är installerat. © Rototilt Group AB 2200450_ _7913 2020-11-23 English...
- Page 17 If the automatic tilt and rotation function is included in the installed excavation system, it can be controlled via ICS. Select the icon for the Angles menu and then confirm your selection with OK. Select Auto grade control (AGC) in the view on the display using the arrow keys.
- Page 18 0:00 Extra2 0:00 Double feeder The Double feeder mode can be activated after Rototilt® has been disengaged. The function is controlled either with the tilt function roller or with the pulse switch and the hold switch. Activate control with the switch via the Angles menu.
- Page 19 If the ILS option is specified, the reminder for the 8-hour interval is automatically switched off. See the Rototilt® Instructions for Use The system also displays reminders for other intervals. The oil in the rotor is changed for the first time after 500 h, then once every 1000 hours or once yearly.
- Page 20 Hydraulic thumb (Angle - Activate thumb) If the base machine/excavator is equipped with a hydraulic thumb on the stick, the ICS system can prevent simultaneous use of the tiltrotator and hydraulic thumb. The display shows the alternatives under the Angles menu. If the text is grey instead of black, the function cannot be activated.
- Page 21 The operator can delete this list. Press the left function key (blue) to delete. Alarm log All alarms are also saved in a log. This list cannot be deleted. © Rototilt Group AB 2200450_ _7913 2020-11-23 English...
- Page 22 Use the arrow keys to see the full list. INFO - When the shut-off lever is deactivated, no movement is shown at the outputs. © Rototilt Group AB 2200450_ _7913 2020-11-23 English...
- Page 23 Values close to 0 V indicate a short- circuit to earth. Values close to 5 V indicate a short- circuit to the supply. Detailed troubleshooting of machine coupler: see Machine coupler, Instructions for Use. © Rototilt Group AB 2200450_ _7913 2020-11-23 English...
- Page 24 If the locking bolts are retracted when the base machine/excavator is switched off, the text “wedge in wrong position” is shown during start-up. Extend the locking bolts, and Oilquick can then be used. © Rototilt Group AB 2200450_ _7913 2020-11-23 English...
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Page 25: Table Of Contents
* Texten på den här sidan finns tillgänglig på svenska via vår hemsida Följ länken www.rototilt.com/icssupport eller scanna QR-koden med lämplig enhet. / * The text on this side is also available in swedish at our website: Follow the link www.rototilt.com//icssupport or scan the QR code with an appropriate device. Information WARNING! -
Page 26: Hydraulics Tiltrotator Models R4, R5, R6 & R8
INFO - For R4, R5, R6 & R8 the hydraulic system ICS E is equivalent with ICS High Flow. The hydraulic schematics are only depicted once in this document. Marked with ICS E & HF. -
Page 27: R4 - R8: Ics E & Hf / Main Version
R4 - R8: ICS E & HF / Main Version R4 - R8: ICS E & HF / Q Version © Rototilt Group AB 2200450_ _7913 2020-11-20 English EN - schema:3... -
Page 28: R4 - R8: Ics E & Hf / X Version
R4 - R8: ICS E & HF / X Version R4 - R8: - ICS 2 Extra/ Main Version © Rototilt Group AB 2200450_ _7913 2020-11-20 English EN - schema:4... -
Page 29: R4 - R8: - Ics 2 Extra/ Q Version
R4 - R8: - ICS 2 Extra/ Q Version R4 - R8: - ICS 2 Extra/ X Version © Rototilt Group AB 2200450_ _7913 2020-11-20 English EN - schema:5... -
Page 30: Electronics Tiltrotator Model R4 - R8
R4 - R8 Harness A Connects to boom harness HARNESS B R4-R8 Only with secure lock and sensor equipped Rototilt ® R4 - R8 Option: QuickChange™ Harness A Connects to male QuickChange harness Only with QuickChange option © Rototilt Group AB... -
Page 31: R4 - R8 Harness B
R4 - R8 Harness B Only with secure lock equipped Rototilt® R4 - R8 Harness C © Rototilt Group AB 2200450_ _7913 2020-11-20 English EN - schema:7... -
Page 32: Electric Swivel M12
White Locking cylinder sensor Brown Green Yellow LED lamp Brown Grey White 7 wires HARNESS A OQ - ADDITION ELECTRIC SWIVEL OQ LED lamp Locking cylinder sensor 8 wires © Rototilt Group AB 2200450_ _7913 2020-11-20 English EN - schema:8... -
Page 33: Option: Quickchange™ Harness Male
1mm² 1mm² 1mm² 1mm² 1mm² 1mm² 1mm² 1mm² 1mm² 1mm² 1mm² 1mm² 1mm² 1mm² 1mm² 1mm² 1mm² 1mm² 1mm² 1mm² Detail: Round connector Male version 2 Detail: Round connector © Rototilt Group AB 2200450_ _7913 2020-11-20 English EN - schema:9... -
Page 34: Option: Quickchange™ Harness Female
H / 7 F / 6 YELLOW to BROWN switched to C / 3 D / 4 10 & GREEN / YELLOW A / 1 & B / 2 © Rototilt Group AB 2200450_ _7913 2020-11-20 English EN - schema:10... -
Page 35: Electronics Boom
Electronics Boom Harness Boom © Rototilt Group AB 2200450_ _7913 2020-11-20 English EN - schema:11... -
Page 36: Electronics Basemachine
Electronics Basemachine Harness, ICS © Rototilt Group AB 2200450_ _7913 2020-11-20 English EN - schema:12... -
Page 37: Pwm Analog Converter
PWM Analog Converter © Rototilt Group AB 2200450_ _7913 2020-11-20 English EN - schema:13... - Page 38 Also valid for 0-5 Volt machine control Return the roller to the zero position. aplications. Machine controll applications: Check PWM to analog module, connectors and harness Contact the service workshop. © Rototilt Group AB 2200450_ _7913 2020-11-20 English EN -...
- Page 39 Equipment not coupled! QuickChange not correct attached If tool is attached: Refer to Instruction of Use : ICS Power output, AUX! Error in output signal from expansion module. Check the harness in terms of crush damage or open circuit.
- Page 40 1900 1900 Extra2/ Start Extra2 2100 2300 2300 2300 2300 2300 1300 *Gäller med installerat styrsystem av typen: ICS / *Apply to installed Control System of the type: ICS. © Rototilt Group AB 2200450_ _7913 2020-11-20 English EN - limits:1...
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