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ROTOTILT ICS Translation Of The Original Instructions
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ROTOTILT ICS Translation Of The Original Instructions

For volvo ew 140e, 160e, 180e, ewr 150 e, ew 140 d
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Control System - ICS
Volvo EW 140E, 160E, 180E, EWR 150E & EW140D
Translation of the Original Instructions
2200325
_EN
_6800
2017-10-13

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Summary of Contents for ROTOTILT ICS

  • Page 1 Control System - ICS Volvo EW 140E, 160E, 180E, EWR 150E & EW140D Translation of the Original Instructions 2200325 _6800 2017-10-13...
  • Page 2 Overview The product described in the document consists of components for the ICS control system. The overviews show standard equipment and options. Refer to the illustrations and lists below and on the following pages. Control system of the ICS type...
  • Page 3 Rototilt®. Rototilt® control unit sends signals to valves and the LED-lamp. There is a sensor in the Rototilt® control unit that detects the tilt angle. Display Settings, calibration and activation of specific functions are made via the display and its keys.
  • Page 4 Handles Left The handles are equipped with switches and rollers to control the functions on Rototilt® and the base machine/ excavator. The standard version has 2 rollers and 7 switches in each handle. There are 5 switches for the base machine/excavator functions.
  • Page 5 Planeringsskopa, tilt 40° proportionally. Planeringsskopa, rotation 360° ICS works in parallel with any pedals on the base machine/excavator. When using Rototilt® the base machine/excavator’s pedals must not be used to further increase the oil flow.
  • Page 6 Pulsating function Right The ICS control system can give a pulsating, shaking function to e.g. spread material out of a tilting bucket. Press in switch 1, no regulate the speed with roller B. Fixed hydraulic flow Extra 2 Left The flow can be locked using switch 2 (Hold), when the intended level is reached with roller D (Extra2).
  • Page 7 Operating Rototilt® Quick coupler Detach the tool Position the tool horizontally, resting on firm ground or so that the tool cannot slide out of the attachment when the quick coupler locks are opened. IMPORTANT - If the tool can fall or change position in connection with the procedure, there is a risk of damaging the tool and/or the quick coupler.
  • Page 8 When Rototilt® is pressurised Indicator Rod - Open hydraulically the quick coupler locking function is opened. The indication on the quick coupler shows that the lock is open. A warning is shown on the display if the quick coupler is in the open position.
  • Page 9 Rotate the quick coupler and check, from the operator position, that the locking wedge/locking bolts have engaged. In the event of uncertainty; walk around the machine and conduct a visual inspection. © Rototilt Group AB 2200325_ _6800 2017-10-13 English...
  • Page 10 Return to the start menu, using any key. A visual warning will be shown at 30 second intervals as long as Rototilt® is running without a tool and remains visible until any key is pressed again.
  • Page 11 Always park the tiltrotator on a stable and flat surface, without the tool. Make sure that Rototilt® cannot tip over. Disconnect the hydraulic hoses and harness between the Rototilt® and base machine/excavator. The tiltrotator is now detached from the base machine/ excavator.
  • Page 12 Left Right IMPORTANT - The base machine/excavator’s factory mounted handles have been replaced with handles adapted for ICS. Carefully check the changed functions, for both the base machine/excavator and Rototilt®. © Rototilt Group AB 2200325_ _6800 2017-10-13...
  • Page 13 Operator settings of ICS Display ICS & ICS Direct is configured during installation with the help of the display. The installer uses profile 0. Drivers can make settings on the display and save them to their profiles. The last selected profile remains active during start-up, change if necessary.
  • Page 14 Danish and French. Select the flag for the required language. Confirm with OK. Perform a restart to activate the setting. Brightness The display brightness is adjusted with the arrow keys. Confirm with OK. © Rototilt Group AB 2200325_ _6800 2017-10-13 English...
  • Page 15 Select the function and press OK. When switch 1, left-hand handle is activated the rotor and tilt functions move to the saved, predefined positions. The function is only active in this view. *Does not apply in ICS Basic. © Rototilt Group AB 2200325_ _6800 2017-10-13...
  • Page 16 Automatic Grade Control If the automatic tilt and rotation function is included in the installed excavation system, it can be controlled via ICS. Select the icon for Menu: Angles and then confirm your choice with OK. Select Aut grade control (AGC) in the view in the display using the arrow keys.

  • Page 17: System Information

    A dash above the function shows that it is inverted. Confirm. Information concerning the handles' current configuration is available in three places: On the decal, on the display and in the instructions for the base machine/ excavator. © Rototilt Group AB 2200325_ _6800 2017-10-13 English...
  • Page 18 If the ILS option is specified, the 8 hours of operation reminder is automatically switched off. See the Instruction for use for Rototilt®. Reminder general interval The system also shows reminders for, IMPORTANT - Detailed information about the...
  • Page 19 Trouble shooting ICS Alarm The menu has three levels: Current alarm, Historical alarm and Alarm log. Press the middle function button (green) to progress through the levels. Use the right function button (red) to go back. Select an alarm and confirm with OK.
  • Page 20 Values close to 0V indicate a short-circuit to earth. Values close to 5V indicate a short-circuit to the supply. Detailed trouble shooting of machine coupler, see Instructions for use Machine coupler. © Rototilt Group AB 2200325_ _6800 2017-10-13 English...
  • Page 21 If the locking bolts are retracted when the base machine/excavator is switched off, the text ”wedge in wrong position” is shown during start-up. Extend the locking bolts, and QuickChange™ can then be used. © Rototilt Group AB 2200325_ _6800 2017-10-13 English...
  • Page 22 10. Pressure Sensor, PT 11. Port EF 12. Port LSP 13. Pressure Relief Relay ICS Direct WARNING! More extensive adjustments and repairs must be done by an authorized service workshop. © Rototilt Group AB 2200325_ _6800 2017-10-16 English EN - schema:1...
  • Page 23 Valveblock, Wheel Control - Static / Dynamic ICS Direct Wheel Control can be adapted with two alternative options for Valve Block. Both Valve Blocks are connected to the same functions for the system. Illustration below shows the the Static / Dynamic Version.
  • Page 24 Hydraulic connections, Static / Dynamic P IN HOSE ⁄ ” HOSE ¼” ADAPTER BYPASS © Rototilt Group AB 2200325_ _6800 2017-10-16 English EN - schema:3...
  • Page 25 Harness, ICS © Rototilt Group AB 2200325_ _6800 2017-10-16 English EN - schema:4...
  • Page 26 Harness, ICS Direct © Rototilt Group AB 2200325_ _6800 2017-10-16 English EN - schema:5...
  • Page 27 Harness Boom, opt 1 Harness, Boom ICS 120 Ω Harness Boom, opt 2 5-pinned connector Keep connector plugged and clamp to appropriate harness to keep from damage. When applicable; Remove plug and connect to corresponding connector for Machine Coupler with option Secure Lock.
  • Page 28 5. Extra / Grapple Valve 6. Extra / Grapple Close, connection 7. Coupler 2, connection 8. Coupler Valve 9. Coupler 1, connection 10. Rotation Left, connection 11. Rotation Valve 12. Rotation Right, connection © Rototilt Group AB 2200325_ _6800 2017-10-16 English EN - schema:7...
  • Page 29 Hydraulics Schematic ICS & ICS Q Rototilt® R4, R5, R6, R8 For optimum performance and service life, return T1 must be connected to free return. To enable complete drainage via Drain, a separate return must be connected to the tank via T4.
  • Page 30 Harness Rototilt® R4, R5, R6, R8 Device C Device B Only with secure lock © Rototilt Group AB 2200325_ _6800 2017-10-16 English EN - schema:9...
  • Page 31 Device A Only with secure lock and sensor equiped Rototilt ® Device A option oilquick CAN J1939 © Rototilt Group AB 2200325_ _6800 2017-10-16 English EN - schema:10...
  • Page 32 LED lamp Yellow Brown Grey White Secure lock only. There are 7 wires inside the heat shrink tubing available for optional connection. See arrows MAX 2 Amp per wire. © Rototilt Group AB 2200325_ _6800 2017-10-16 English EN - schema:11...
  • Page 33 Electric swivel M12 BROWN BLUE WHITE BLACK BROWN BLUE WHITE 9 wires Electric swivel Grey Yellow Green White Locking cylinder sensor Brown Green Yellow LED lamp Brown Grey White 7 wires © Rototilt Group AB 2200325_ _6800 2017-10-16 English EN - schema:12...