ROTOTILT ICS Manual
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ROTOTILT ICS Manual

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Control System - ICS
CAT 311-335 E/F
Translation of the Original Instructions
2200230
_EN
_7225 2018-04-06

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April 24, 2025

have code 115 rollers will not stay set

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Summary of Contents for ROTOTILT ICS

  • Page 1 Control System - ICS CAT 311-335 E/F Translation of the Original Instructions 2200230 _7225 2018-04-06...
  • Page 2 SE-922 21 Vindeln SWEDEN declare under our sole responsibility that the following product: Product: ICS control system for CAT 311 - 335 E/F a) complies with the following essential health and safety requirements: 1.1.3, 1.2, 1.7.4, in, the European Parliament and European Council Machinery Directive 2006/42/EC of 17 May, 2006.
  • Page 3 Overview The product described in the document consists of components for the ICS control system. The overviews show standard equipment and options. Refer to the figures and lists below as well as on the following pages. ICS control system ICS control system consists of the following components: 1.
  • Page 4 Rototilt®. Rototilt® control unit sends signals to valves and LED lamp. There is a sensor in the Rototilt® control WARNING! A problem has occurred if the buzzer unit that detects the tilt angle.
  • Page 5 Rototilt® control When the 8-pole connector on the stick is connected, a flow is regulated parallel to the valves on Rototilt ® and the hydraulic flow is adjusted to this. The flow runs in one direction only. Regulation of extra hydraulics When the base machine is run without Rototilt ®, the control can be used to...
  • Page 6 Combi Depth / MP Trigger * Smart Boom* Grapple * Extra 2 * Pulse Function/ * Hold / * Shift Double Feeder Switch to Double Feeder Joystick Functions * Index Finger Side © Rototilt Group AB 2200230_ _7225 2018-03-16 English...
  • Page 7 Planeringsskopa, tilt 40° proportionally. Planeringsskopa, rotation 360° ICS works in parallel with any pedals on the base machine. When using Rototilt® the base machine’s pedals must not be used to regulate the oil flow.
  • Page 8 Pulsating function Right The ICS control system can produce a pulsating, shaking function to spread material out of a tilting bucket, for example. Press switch 1 and regulate the speed with roller B. Non-variable hydraulic flow, Extra 2 Left The flow can be locked using switch 2 (Hold) when the intended level is reached with roller D (Extra2).
  • Page 9 Operating Rototilt® quick coupler Detach the tool Position the tool horizontally, resting on firm ground or so that the tool cannot slide out of the attachment when the quick coupler locks are opened. IMPORTANT - If the tool can fall or change position in connection with the procedure, there is a risk of damaging the tool and/or quick coupler.
  • Page 10 When Rototilt® is pressurised Indicator Rod - Open hydraulically the quick coupler locking function is opened. The indication on the quick coupler shows that the lock is open. A warning is shown on the display if the quick coupler is in the open position.
  • Page 11 Rotate the quick coupler and check from the operator position that the locking wedge/locking pistons have engaged. In the event of uncertainty, exit the machine and conduct a visual check. © Rototilt Group AB 2200230_ _7225 2018-04-05 English...
  • Page 12 Return to the start menu using any key. A visual warning will be shown at 30-second intervals as long as Rototilt® is running without a tool and remains visible until any key is pressed again. Quick coupler QuickChange™...
  • Page 13 Now select regulation of extra hydraulics on the display by activating double valve block shunt. Confirm with the OK function key. For return to Rototilt ® control: First connect the tiltrotator and then connect it to the base machine. Now select Rototilt® operation on the...
  • Page 14 Left Right IMPORTANT - The base machine’s factory-installed handles have been replaced with handles adapted for ICS. Carefully check the changed functions, for both the base machine and Rototilt®. Operating CGC Base machine equipped with CGC, calibrated with tiltrotator coupled.
  • Page 15 Configuration of ICS Display ICS and ICS Direct are configured during installation with the help of the display. Operators can adjust settings on the display and save them in individual profiles. The last selected profile remains active after start-up; change if necessary.
  • Page 16 Navigate between the functions using the vertical arrow keys. Adjust the values of each function using the horizontal arrow keys. Confirm the settings with OK General speed cannot be adjusted in profile 0. © Rototilt Group AB 2200230_ _7225 2018-03-16 English...
  • Page 17 The warning must be confirmed with OK to activate the tiltrotator’s functions. The ability to switch positions for the rotation and tilt functions should be used as seldom as possible. © Rototilt Group AB 2200230_ _7225 2018-03-16 English...
  • Page 18 Select saved position and press OK. When switch 1, left handle is activated the rotor and tilt functions move to the saved, predefined positions. The function is only active in this view. *Does not apply to ICS Basic. © Rototilt Group AB 2200230_ _7225 2018-03-16...
  • Page 19 Hydraulic thumb If the base machine/excavator is equipped with a hydraulic thumb on the stick, the ICS system can prevent simultaneous use of the tiltrotator and hydraulic thumb. The display shows the alternatives under the Angles menu. If the text is grey instead of black, the function cannot be activated.
  • Page 20 If the automatic tilt and rotation function is included in the installed excavation system, it can be controlled via ICS. Select the icon for the Angles menu and then confirm your selection with OK. Select Auto grade control (AGC) in the view on the display using the arrow keys.

  • Page 21: System Information

    Double feeder The Double feeder mode can be activated after Rototilt® has been disengaged. The function is either controlled with roller B, or with switches 1 and 2.
  • Page 22 If the ILS option is specified, the reminder for the 8-hour interval is automatically switched off. See the Rototilt® Instructions for Use. Reminder, other interval The system also shows reminders for every 40th, 160th and 500th hour of operation.

  • Page 23: Troubleshooting

    The operator can delete this list. Press the left function key (blue) to delete. Alarm log All alarms are also saved in a log. This entries cannot be deleted. © Rototilt Group AB 2200230_ _7225 2018-03-16 English...
  • Page 24 The menu shows the current for each output signal. Use the arrow keys to see the full list. INFO - When the shut-off lever is deactivated, no movement is shown at the outputs. © Rototilt Group AB 2200230_ _7225 2018-03-16 English...
  • Page 25 Values close to 0 V indicate a short- circuit to earth. Values close to 5 V indicate a short- circuit to the supply. Detailed troubleshooting of machine coupler/quick coupler (excavator); see for the machine Instructions for Use coupler. © Rototilt Group AB 2200230_ _7225 2018-03-16 English...
  • Page 26 If the locking pistons are retracted when the base machine/excavator is switched off, the text ”wedge in wrong position” is shown during start-up. Extend the locking pistons, and QuickChange™ can then be used. © Rototilt Group AB 2200230_ _7225 2018-03-16 English...
  • Page 27 5. Extra / Grapple Open, connection 6. Extra / Grapple Close, connection 7. Coupler 2, connection 8. Coupler Valve 9. Coupler 1, connection 10. Rotation Left, connection 11. Rotation Valve 12. Rotation Right, connection © Rototilt Group AB 2200230_ _7225 2018-04-18 English EN - schema:1...
  • Page 28 Hydraulics Schematic ICS Basic Rototilt® R4 - R8 © Rototilt Group AB 2200230_ _7225 2018-04-18 English EN - schema:2...
  • Page 29 Hydraulics Schematic ICS Basic Q & X Rototilt® R4 - R8 Telescope without LH Double Acting without LH Rototilt® Telescope with LH Coupler alternative * Schematic shows connections to function of locking cylinder. For details of actual hydraulics refer to Instructions for Coupler.
  • Page 30 Harness Rototilt® R3 - R8 Harness C Harness B © Rototilt Group AB 2200230_ _7225 2018-04-18 English EN - schema:4...
  • Page 31 Harness A Only with secure lock and sensor equiped Rototilt ® Harness A option oilquick CAN J1939 © Rototilt Group AB 2200230_ _7225 2018-04-18 English EN - schema:5...
  • Page 32 Electric swivel M12 BROWN BLUE WHITE BLACK BROWN BLUE WHITE 9 wires Electric swivel Grey Yellow Green White Locking cylinder sensor Brown Green Yellow LED lamp Brown Grey White 7 wires © Rototilt Group AB 2200230_ _7225 2018-04-18 English EN - schema:6...
  • Page 33 Machine electrical diagram BLACK Combi hydraulic (HEX) MP / HP2 (WHEX) YELLOW © Rototilt Group AB 2200230_ _7225 2018-04-18 English EN - schema:7...
  • Page 34 BATT Clock (-) Black USB Gnd USB D- USB D+ PWM Spare 1 (-) PWM Spare 2 (-) Feeder Double (-) Feeder Tiltrotator (-) Voltage Converter Feeder Double (PWM) Feeder (PWM) © Rototilt Group AB 2200230_ _7225 2018-04-18 English EN - schema:8...
  • Page 35 Coupler1 In CanH Green Green CanL Yellow Yellow Can2L White +9-32 V Green Can2H CanH Yellow Coupler2 In Can2H Coupler2 Out Can2L Brown CanL Brown White +9-32 V Relay Feed © Rototilt Group AB 2200230_ _7225 2018-04-18 English EN - schema:9...
  • Page 36 Harness Boom 120 Ω Relay Coupler Block HARNESS, BOOM Basemachines Loop Locking Circuit Harness, Boom Wire 8 RELAY, BLOCKING Feed 24V +24V Basemachine Locking Circuit LOOP +24V © Rototilt Group AB 2200230_ _7225 2018-04-18 English EN - schema:10...
  • Page 37 Cabin Harness B © Rototilt Group AB 2200230_ _7225 2018-04-18 English EN - schema:11...
  • Page 38 Also valid for 0-5 Volt machine control Return the roller to the zero position. aplications. Machine controll applications: Check PWM to analog module, connectors and harness Contact the service workshop. © Rototilt Group AB 2200230_ _7225 2018-03-06 English EN -...
  • Page 39 Equipment not coupled! QuickChange not correct attached If tool is attached: Refer to Instruction of Use : ICS Power output, AUX! Error in output signal from expansion module. Check the harness in terms of crush damage or open circuit.

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